Tshuab Pulper Txiv Hmab Txiv Ntoo
The EasyRealTshuab Pulper Txiv Hmab Txiv Ntoosiv lub tshuab ua kom ceev ceev thiab lub tshuab lim dej mesh los rhuav cov txiv hmab txiv ntoo thiab rho cov pulp du thaum cais cov khoom tsis xav tau xws li noob, tawv, lossis cov fiber. Lub tshuab tsim modular tso cai rau kev teeb tsa ib theem lossis ob theem, kom ntseeg tau tias muaj kev hloov pauv rau cov khoom xav tau sib txawv.
Ua los ntawm cov hlau tsis xeb SUS 304 lossis 316L uas yog qib khoom noj, lub tshuab no muaj cov ntxaij vab tshaus uas hloov tau (0.4–2.0 hli), qhov ceev ntawm lub rotor hloov tau, thiab kev rhuav tshem yam tsis tas siv cuab yeej los ntxuav. Muaj peev xwm tso zis tau txij li 500 kg/h mus txog ntau tshaj 10 tons/h, nyob ntawm qhov loj ntawm tus qauv thiab hom khoom siv.
Cov txiaj ntsig tseem ceeb ntawm kev siv tshuab suav nrog:
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Cov qoob loo ntau (> 90% rov qab tau)
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Kho tau qhov zoo nkauj thiab cov qauv
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Kev ua haujlwm tas mus li nrog kev siv hluav taws xob tsawg
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Kev ua kom maj mam kom khaws tau qhov saj thiab cov as-ham
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Haum rau ob qho tib si kub thiab txias pulping txheej txheem
Lub tshuab no tau koom ua ke dav dav rau hauv cov kab ua kua txiv hmab txiv ntoo, cov chaw tsim khoom noj rau menyuam yaus, cov chaw tsim cov txiv lws suav ua kua txiv, thiab cov chaw ua kua txiv hmab txiv ntoo ua ntej - ua kom cov khoom zoo thiab kev ua haujlwm ntseeg tau.
Lub Tshuab Pulper Txiv Hmab Txiv Ntoo yog qhov tsim nyog rau ntau yam kev siv ua txiv hmab txiv ntoo thiab zaub, suav nrog:
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Txiv lws suav muab tshuaj, kua ntses, thiab kua txiv hmab
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Txiv nkhaus taw pulp, puree, thiab khoom noj rau menyuam yaus
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Txiv tsawb puree thiab jam base
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Kev tsim cov kua txiv apple thiab cov kua txiv pos nphuab
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Berry pulp rau jam los yog concentrate
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Peach thiab apricot puree rau ci
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Cov txiv hmab txiv ntoo sib xyaw ua ke rau cov dej haus lossis smoothies
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Kev sau rau cov khoom qab zib, khoom qab zib, thiab cov khoom sib xyaw ua los ntawm mis nyuj
Hauv ntau lub Hoobkas ua cov pulper, lub pulper ua haujlwm ua lub tshuab ua cov khoom siv raw khoom.chav tseem ceebtom qab kev zom lossis ua kom sov ua ntej, ua rau kev ua haujlwm zoo li kev kho enzymatic, kev sib sau ua ke, lossis UHT sterilization. Lub tshuab no tseem ceeb heev thaum ua cov txiv hmab txiv ntoo fibrous lossis nplaum uas xav tau kev sib cais kom raug kom ua tau raws li cov qauv kev ntxhib los mos ntawm cov khoom.
Kev rho tawm cov pulp zoo tsis yooj yim li mashing txiv hmab txiv ntoo - cov ntaub ntawv raw sib txawv xav tau kev tuav tshwj xeeb vim lawv cov viscosity, cov ntsiab lus fiber, thiab cov qauv toughness.
Piv txwv li:
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Txiv nkhaus taw: fibrous nrog pob zeb loj hauv nruab nrab - xav tau pre-crusher thiab ob-theem pulping
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Txiv lws suav: muaj dej noo ntau nrog cov noob - xav tau cov ntaub mesh zoo + decanter
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Txiv tsawb: cov hmoov txhuv nplej siab - xav tau qeeb qeeb pulping kom tsis txhob gelatinization
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Kua txiv: cov qauv khov kho - feem ntau xav tau kev ua kom sov ua ntej kom mos ua ntej pulping
Cov teeb meem suav nrog:
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Tiv thaiv kom tsis txhob muaj qhov screen clogging thaum lub sijhawm ua haujlwm tas mus li
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Txo qhov poob ntawm cov pulp thaum ua kom tshem tawm cov noob/daim tawv nqaij
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Khaws cov aroma thiab cov as-ham thaum lub sijhawm kub pulping
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Tiv thaiv kev oxidation thiab ua npuas dej hauv cov ntaub ntawv rhiab heev
EasyReal tsim nws cov tshuab pulping nrogcov rotors uas hloov tau yooj yim, ntau yam kev xaiv ntawm qhov screen, thiabcov cav hloov pauv ceevkom kov yeej cov teeb meem nyuaj ntawm kev ua cov khoom no — pab cov neeg tsim khoom kom tau txais txiaj ntsig zoo, sib xws, thiab ua kom cov dej ntws zoo tshaj plaws.
Cov txiv hmab txiv ntoo pulp muaj ntau yamfiber, suab thaj ntuj, thiab cov vitamins— ua rau nws yog ib qho khoom xyaw tseem ceeb hauv cov khoom noj muaj txiaj ntsig zoo li cov kua txiv hmab txiv ntoo me me, cov kua txiv hmab txiv ntoo smoothie, thiab cov kua txiv hmab txiv ntoo uas muaj txiaj ntsig zoo rau kev noj qab haus huv. Piv txwv li, cov txiv nkhaus taw muab cov β-carotene thiab vitamin A ntau, thaum cov txiv tsawb puree muab cov potassium thiab cov hmoov txhuv nplej siab uas pab zom zaub mov.
Cov txheej txheem pulping kuj txiav txim siab qhov khoom kawgkev ntxhib los mos, qhov ncauj zoo li cas, thiab kev ruaj khov ntawm kev ua haujlwmNyob ntawm seb kev lag luam xav tau dab tsi, cov txiv hmab txiv ntoo pulp siv tau ua:
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Cov kua txiv ncaj qha (dej qab zib, dej haus muaj fiber ntau)
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Cov khoom ua ntej rau kev ua kom sov thiab kev sau ua kua aseptic
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Cov khoom xyaw hauv cov dej haus fermented (piv txwv li, kombucha)
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Cov pulp semifinished rau export lossis secondary blending
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Lub hauv paus rau jam, jelly, kua ntses, lossis txiv hmab txiv ntoo yogurt
Lub tshuab EasyReal ua rau cov neeg tsim khoom hloov pauv ntawm cov ntawv thov no nrogcov ntxaij vab tshaus sib pauv tau, kev hloov kho cov txheej txheem, thiabKev tso tawm cov khoom siv huv si- xyuas kom meej tias cov pulp zoo tshaj plaws thoob plaws txhua qhov chaw.
Kev xaiv qhov kev teeb tsa pulper zoo nyob ntawm:
Peev Xwm Tsim Khoom
Cov kev xaiv txij li 0.5 T/h (ua pawg me me) mus txog 20 T/h (cov kab kev lag luam). Xav txog lub peev xwm ntawm cov khoom sib tsoo sab saud thiab sab hauv qab kom phim cov khoom siv.
Hom Khoom Kawg
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Cov pulp zoo rau cov khoom noj menyuam yaus→ ob theem pulper + 0.4 hli screen
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Kua txiv hmab txiv ntoo→ ib theem pulper + 0.7 hli screen
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Lub hauv paus jam→ qhov screen ntxhib + qeeb qeeb kom khaws cov qauv zoo nkauj
⚙Cov yam ntxwv ntawm cov khoom siv raw
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Cov txiv hmab txiv ntoo muaj fiber ntau → lub rotor uas muaj zog, cov hniav dav
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Cov txiv hmab txiv ntoo uas muaj kua qaub → siv cov hlau tsis xeb 316L
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Cov txiv hmab txiv ntoo nplaum los yog oxidizing → lub sijhawm nyob luv luv thiab kev tiv thaiv roj inert (xaiv tau)
Kev Xav Tau Kev Huv Si thiab Kev Txij Nkawm
Kev rho tawm sai, kev sib raug zoo nrog CIP, thiab cov qauv qhib rau kev tshuaj xyuas pom yog qhov tseem ceeb rau cov chaw uas muaj kev hloov pauv khoom ntau zaus.
Peb pab neeg tshaj lij muab cov lus qhia txog kev teeb tsa thiab cov lus qhia txog mesh rau txhua hom txiv hmab txiv ntoo kom ntseeg tau tias muaj kev sib phim zoo tshaj plaws ntawm lub tshuab thiab cov txheej txheem.
Cov txheej txheem pulping ib txwm muaj nyob rau hauv cov kab ua txiv hmab txiv ntoo ua raws li cov kauj ruam no:
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Kev Txais thiab Kev Cai Txiv Hmab Txiv Ntoo
Cov txiv hmab txiv ntoo nyoos raug txheeb xyuas los ntawm kev pom thiab kev siv tshuab seb puas muaj qhov tsis zoo lossis qhov loj tsis sib xws. -
Ntxuav thiab txhuam hniav
Cov tshuab ntxhua khaub ncaws siab tshem tawm cov av, cov tshuaj tua kab, thiab cov khoom txawv teb chaws. -
Kev tsoo los yog ua ntej cua sov
Rau cov txiv hmab txiv ntoo loj xws li txiv nkhaus taw lossis txiv apple, lub tshuab zom lossis lub tshuab ua kom sov ua ntej yuav ua rau cov khoom siv raw mos thiab rhuav tshem cov qauv. -
Pub rau Pulper Tshuab
Cov txiv hmab txiv ntoo uas raug tsoo lossis kho ua ntej lawm raug thawb rau hauv lub pulper hopper nrog kev tswj tus nqi ntws. -
Kev rho tawm cov pulp
Cov hniav rotor thawb cov khoom siv hla lub stainless hlau mesh, cais cov noob, tev tawv, thiab cov khoom fibrous. Cov zis yog cov pulp du nrog qhov sib xws ua ntej. -
Kev Siv Pulping Thib Ob (Xaiv Tau)
Rau cov qoob loo ntau dua lossis cov qauv zoo dua, cov pulp hla mus rau chav tsev thib ob nrog lub vijtsam zoo dua. -
Kev Sau thiab Buffering Pulp
Cov pulp khaws cia rau hauv cov thawv ntim khoom uas muaj cov ntaub thaiv rau cov txheej txheem downstream (pasteurization, evaporation, filling, thiab lwm yam) -
Kev Ntxuav Lub Voj Voog
Tom qab ua tiav cov khoom tiav lawm, lub tshuab raug ntxuav siv CIP lossis kev yaug tes, nrog rau kev nkag mus rau tag nrho lub vijtsam thiab rotor.
Hauv cov kab ntau lawm txiv hmab txiv ntoo puree tiav,Tshuab Pulper Txiv Hmab Txiv Ntooua haujlwm ua ke nrog ntau qhov chaw tseem ceeb ntawm sab saud thiab sab hauv qab. Hauv qab no yog cov ntsiab lus ntxaws ntawm cov khoom siv tseem ceeb:
Lub Tshuab Zom Txiv Hmab Txiv Ntoo / Lub Tshuab Ua Ntej
Ua ntej siv lub tshuab pulper, lub tshuab no siv cov hniav lossis cov menyuam hniav los zom cov txiv hmab txiv ntoo tag nrho xws li txiv lws suav, txiv nkhaus taw, lossis txiv apple. Kev zom ua ntej yuav txo qhov loj ntawm cov khoom me me, ua kom cov pulper ua haujlwm tau zoo dua thiab cov txiaj ntsig zoo dua. Cov qauv muaj xws li qhov chaw hloov kho qhov sib txawv thiab cov cav tswj zaus.
Ib theem/ob theem Pulper
EasyReal muaj cov kev teeb tsa ib theem thiab ob theem. Theem ib siv lub ntxaij lim dej loj los tshem tawm daim tawv nqaij thiab noob; theem ob siv lub ntxaij lim dej me me los lim cov pulp. Cov kev teeb tsa ob theem yog qhov zoo tagnrho rau cov txiv hmab txiv ntoo fibrous xws li txiv nkhaus taw lossis kiwi.
Cov ntxaij vab tshaus sib pauv tau (0.4–2.0 hli)
Lub plawv ntawm lub tshuab yog lub tshuab ua los ntawm cov hlau tsis xeb. Cov neeg siv tuaj yeem hloov qhov loj ntawm cov ntaub kom kho qhov zoo ntawm cov pulp - zoo tagnrho rau ntau yam khoom kawg xws li khoom noj menyuam yaus, kua txiv hmab txiv ntoo, lossis dej haus.
Rotor Ceev + Paddle Sib Dhos
Siv lub cev muaj zog uas hloov pauv tau qhov ceev, cov paddles ceev ceev thawb thiab txiav cov txiv hmab txiv ntoo hla lub vijtsam. Cov duab ntawm cov hniav sib txawv (nkhaus lossis ncaj) kom haum rau cov txiv hmab txiv ntoo sib txawv. Tag nrho cov khoom yog ua los ntawm cov hlau tsis xeb uas tsis yooj yim hnav.
Tsim Qauv Qhib-Ncej
Lub tshuab no muaj lub thav hlau tsis xeb uas qhib tau yooj yim rau kev saib thiab ntxuav kom huv. Cov dej ntws hauv qab thiab cov log caster xaiv tau ua rau muaj kev txav mus los thiab yooj yim rau kev saib xyuas.
Chaw Nres Tsheb Tawm thiab Chaw Nres Tsheb
Cov pulp tawm hauv nruab nrab ntawm lub ntiajteb txawj nqus, thaum cov noob thiab tawv nqaij tawm sab nraud. Qee cov qauv txhawb kev sib txuas rau cov ntsia hlau conveyor lossis cov chav sib cais khoom khov-kua.
Cov qauv tsim no ua rau EasyReal lub pulper zoo dua li cov txheej txheem ib txwm muaj hauv kev ruaj khov, kev hloov pauv tau, thiab kev ntxuav tau, thiab lawv tau siv dav hauv cov kab txiv lws suav, txiv nkhaus taw, kiwi, thiab cov txiv hmab txiv ntoo sib xyaw ua ke.
EasyReal'sTshuab Pulper Txiv Hmab Txiv Ntoomuaj ntau yam siv tau, tsim los siv tau ntau hom txiv hmab txiv ntoo thiab hloov kho kom haum rau ntau yam khoom xav tau:
Cov Khoom Siv Raw Sib Xws
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Cov txiv hmab txiv ntoo mos: txiv tsawb, txiv papaya, txiv pos nphuab, txiv duaj
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Cov txiv hmab txiv ntoo ruaj khovtxiv apple, txiv pear (yuav tsum tau ua kom sov ua ntej)
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Nplaum los yog hmoov txhuv nplej siab: txiv nkhaus taw, txiv tsawb, txiv jujube
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Cov txiv hmab txiv ntoo uas muaj noob: txiv lws suav, kiwi, txiv hmab txiv ntoo passion
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Berries nrog cov tawv nqaij: txiv hmab, blueberry (siv nrog cov ntaub mesh loj)
Cov Kev Xaiv Tso Tawm Khoom
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Cov kua txiv hmab qhuavrau jam, kua ntses, thiab cov khoom ci qhob cij
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Kua txob zoorau cov khoom noj rau menyuam yaus, cov mis nyuj sib xyaw, thiab xa tawm
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Cov kua txiv hmab sib xyaw: txiv tsawb + txiv pos nphuab, txiv lws suav + carrot
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Cov kua nruab nrab: rau kev ua kom muaj zog ntxiv lossis kev ua kom tsis muaj menyuam
Cov neeg siv khoom tuaj yeem hloov tau yooj yim ntawm cov khoom los ntawm kev hloov cov ntxaij vab tshaus, kho qhov ceev ntawm rotor, thiab hloov kho cov txheej txheem pub mis - ua kom ROI siab tshaj plaws los ntawm kev muaj peev xwm ntau yam khoom.
Txawm koj tab tom tsim lub npe txiv hmab txiv ntoo puree lossis nthuav dav peev xwm ua lag luam,EasyRealmuab cov kev daws teeb meem tiav rau kev rho cov txiv hmab txiv ntoo - los ntawm cov txiv hmab txiv ntoo nyoos mus rau cov khoom tiav ntim.
Peb muab kev tsim qauv kawg-rau-kawg suav nrog:
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Kev sab laj txog kev siv tshuab thiab kev xaiv tshuab
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Cov phiaj xwm 2D / 3D thiab cov duab qhia txog cov txheej txheem
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Cov khoom siv kuaj los ntawm lub Hoobkas nrog kev teeb tsa sai sai ntawm qhov chaw
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Kev cob qhia tus neeg teb xov tooj thiab phau ntawv qhia siv ntau hom lus
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Kev txhawb nqa tom qab muag thoob ntiaj teb thiab cov khoom seem lav
Tiv tauj EasyReal Machineryhnub no thov koj daim ntawv thov ua haujlwm, cov lus qhia tshwj xeeb ntawm lub tshuab, thiab cov lus hais. Peb pab koj qhib tag nrho lub peev xwm ntawm kev ua txiv hmab txiv ntoo - nrog kev ua haujlwm raug, kev hloov kho yooj yim, thiab kev ua haujlwm zoo.
