Aseptic Filling Lines
Zithunzi za EasyRealAseptic Filling Linesndi ophatikizika kwathunthu ndi makina opangira makina omwe amapangidwira mosalekeza kutsekereza ndi kuyika kwa aseptic amitundu yosiyanasiyana yazakudya zamadzimadzi ndi zakumwa. Pogwiritsa ntchito ukadaulo wa Ultra-High Temperature (UHT), kapena ukadaulo wa High kutentha kwakanthawi kochepa (HTST), kapena ukadaulo wa Pasteurization, mizere iyi imatenthetsa zinthu mwachangu mpaka kutentha kwapakati pa 85 ° C ndi 150 ° C,sungani kutentha kwa masekondi pang'ono kapena masekondi khumi kuti mukwaniritse kukhazikika kwa tizilombo toyambitsa matenda, kenako kuziziritsa mwachangu mankhwalawo. Izi zimapangitsa kuti tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo towononga komanso tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda tizilombo toyambitsa matenda, n’lakuti, maonekedwe ake, mtundu wake komanso kadyedwe kake.
Pambuyo yotseketsa, mankhwala ndiKusamutsidwa mumkhalidwe wosabala kupita ku kachitidwe ka aseptic, komwe amadzaziridwa m'mitsuko yosabala ngatiMatumba opangidwa ndi aluminiyamu wosabala(monga matumba a BIB, kapena/ndi matumba akulu ngati 200-lita thumba, 220-lita thumba, 1000-lita thumba, etc.) Izi zimatsimikizira moyo wautali wa alumali pa kutentha kozungulira, kuchotsa kufunikira kwa firiji kapena zotetezera mankhwala.
Mzere uliwonse wa Aseptic Filling Line wochokera ku EasyReal umaphatikizapo chowumitsa cha UHT-chopezeka mu tubular, chubu-mu-chubu, mbale (chophatikizira kutentha kwa mbale), kapena masinthidwe a jekeseni wowongoka (DSI) kutengera mawonekedwe azinthu ndi zofunikira pakugwiritsa ntchito. Dongosololi limaphatikizanso gulu lowongolera la PLC + HMI, lomwe limapereka magwiridwe antchito mwachilengedwe, kasamalidwe ka maphikidwe, komanso kuwunika kwenikweni kwa magawo onse azinthu.
Kuti mukwaniritse zosowa zosiyanasiyana, EasyReal imaperekamitundu yosiyanasiyana ya ma modules, kuphatikizapo:
Vacuum deaerators, kuchotsa mpweya wosungunuka ndikuletsa okosijeni;
High-pressure homogenizers, chifukwa cha kufanana kwa mankhwala ndi kuwonjezereka kwapangidwe;
Multi-effect evaporators, kuti muyike mankhwala musanatseke;
CIP (Clean-in-Place) ndi SIP (Sterilize-in-Place) machitidwe, kuti ayeretse bwino komanso mwaukhondo.
Zithunzi za EasyRealAseptic Filling Linesapangidwa kuti azipanga m'mafakitale, kupereka ntchito yokhazikika, kuyendetsa bwino mphamvu, komanso kutsata chitetezo cha chakudya molingana ndi miyezo yapadziko lonse lapansi. Iwo ndi oyenera pokonza zosiyanasiyana mankhwala mongamadzi a zipatso ndi ndiwo zamasamba, purees, phala, mkaka wa mkaka, zakumwa zochokera ku zomera (monga soya kapena oat milk), sauces, soups, ndi zakumwa zoziziritsa kukhosi., kuwapanga kukhala njira yabwino kwa opanga zakudya zamakono ndi zakumwa kufunafuna njira zochepetsera kutentha, zotsika kwambiri zowonongeka.
Kusiyanasiyana kwa kutentha kwa UHT makamaka kumadalira mtundu wa sterilizer womwe umagwiritsidwa ntchito pamzere. Sterilizer iliyonse imakhala ndi mawonekedwe apadera osinthira kutentha, omwe amatsimikizira kutentha kwake, mphamvu yogwirira ntchito, ndikugwiritsa ntchito koyenera:
Mankhwala ophera tizilombo toyambitsa matenda a Tube-in-Tube:
Nthawi zambiri amagwira ntchito pakati pa 85°C–125°C. Ndibwino kwa zinthu zowoneka bwino kwambiri ngati zipatso za puree kapena phala la zipatso ndi masamba. Amapereka kutentha pang'ono komanso chiopsezo chochepa cha kuipitsidwa.
Tubular Sterilizer:
Kutentha kwakukulu kwa 85 ° C-150 ° C. Oyenera zolimbitsa viscous mankhwala, monga madzi, madzi ndi zamkati, etc.
Plate Sterilizer:
Komanso imagwira ntchito kuchokera ku 85°C–150°C. Zabwino kwambiri zokhala ndi mamasukidwe ochepa, zakumwa zofananira, monga mkaka, tiyi, ndi timadziti toyera. Amapereka kutentha kwakukulu kwa kutentha.
Direct Steam Injection (DSI) Sterilizer:
Imafika 130°C–150°C+ nthawi yomweyo. Ndiwoyenera kuzinthu zothana ndi kutentha zomwe zimafunikira kutentha mwachangu komanso kusintha pang'ono kakomedwe, monga zopangidwa ndi mbewu, mkaka, ndi zina.
Kusankha choyezera choyenera kumaonetsetsa kuti ntchitoyo ikuyenda bwino, chitetezo chamatenthedwe, komanso kusungidwa kwazinthu.
Pokonza aseptic, kusankha kwa makina odzazitsa kumakhudza mwachindunji kukoma kwazinthu, mtundu wazinthu, chitetezo, moyo wa alumali, komanso kusinthasintha kwa ma phukusi. Kaya mukugwira ntchito ndi madzi a zipatso ndi ndiwo zamasamba, puree, mkaka, kapena zakumwa zochokera ku mbewu, kusankha chodzaza ndi aseptic yoyenera kumatsimikizira kuti palibe kuipitsidwa komanso kusungidwa kwanthawi yayitali.
Pali mitundu iwiri yodziwika bwino ya aseptic bag fillers:
Zodzaza mutu umodzi- zabwino zopangira zazing'ono kapena ma batch osinthika.
Zodzaza mitu iwiri- yopangidwa kuti ikhale yokwera kwambiri, yodzaza mosalekeza ndi matumba osinthana. Kudzaza kwake kokwanira kumatha kufika matani 12 pa ola limodzi.
Zithunzi za EasyRealAseptic Filling SystemsThandizani mitundu yosiyanasiyana ya zotengera, kuphatikiza:
Matumba ang'onoang'ono (3-25L)
Matumba akuluakulu a aseptic / ng'oma (220-1000L)
Makina onse odzazitsa aseptic amatha kuphatikizidwa bwino ndi zoletsa za UHT.
Mukufuna thandizo posankha zosefera zoyenera za aseptic pazogulitsa zanu zamadzimadzi? Lumikizanani ndi EasyReal kuti mupeze mayankho ogwirizana.
EasyRealAseptic Filling Linesndi oyenera pokonza mitundu yosiyanasiyana ya zakudya zamadzimadzi ndi zakumwa, kuwonetsetsa kuti nthawi yayitali ya alumali, khalidwe lokhazikika, ndi kusungirako kozungulira. Zomwe zimagwiritsidwa ntchito ndizo:
Madzi a zipatso ndi masamba & purees & phala
mwachitsanzo, madzi a apulo, madzi a lalanje, mango puree, zipatso zosiyanasiyana puree, karoti puree ndi madzi, phwetekere phala, pichesi ndi apricot puree ndi madzi, etc.
Zamkaka
mwachitsanzo, mkaka, mkaka wokoma, zakumwa za yogurt, ndi zina.
Zakumwa zochokera ku zomera
mwachitsanzo, mkaka wa soya, mkaka wa oat, mkaka wa amondi, mkaka wa kokonati, etc.
Zakumwa zogwira ntchito komanso zopatsa thanzi
mwachitsanzo, zakumwa za vitamini, kugwedeza kwa mapuloteni, zakumwa za electrolyte, etc.
Sauces, pastes, ndi zokometsera
mwachitsanzo, phala la phwetekere, ketchup ya phwetekere, phala la chili ndi msuzi wa chili, kuvala saladi, phala la curry, ndi zina zotero.
Ndi mizere yodzaza ya EasyReal Aseptic, zinthuzi zimatha kupakidwa mwachisawawa ndikusungidwa popanda zoteteza, kuchepetsa mtengo wosungira komanso ndalama zoyendetsera zinthu ndikusunga kukhulupirika kwazinthu.
Industrial - Sterilization processing
Imapereka kusintha kolondola kwa kutentha ndikusunga nthawi yolondola, kuwonetsetsa kuti tizilombo tating'onoting'ono tatetezedwa ndikusunga kukoma kwachilengedwe, mtundu, ndi zakudya.
Flexible Sterilizer Options
Imathandiza mitundu inayi ya zowumitsa—tubular, chubu-mu-chubu, mbale, ndi DSI (jekeseni wolunjika wa nthunzi ndi kulowetsedwa kwa nthunzi mwachindunji)—kuti zikwaniritse kukhuthala kosiyanasiyana, tinthu tating’ono, ndi zofunika kumva matenthedwe.
Integrated Aseptic Filling System
Imagwira ntchito mosasunthika ndi zodzaza mutu umodzi kapena mitu iwiri ya aseptic thumba, yogwirizana ndi matumba a 3-1000L, ng'oma.
Advanced Automation & Control
Zomangidwa ndi nsanja yanzeru ya PLC + HMI, yothandiza kuyang'anira nthawi yeniyeni, kasamalidwe ka maphikidwe ambiri, kuzindikira ma alarm, ndi mawonekedwe osavuta kugwiritsa ntchito.
Zosankha Zogwira Ntchito
Kukula ndi:
Vacuum deaerator- kuchotsa mpweya
High-pressure homogenizer- chifukwa chokhazikika
Multi-effect evaporator- kwa inline ndende
Kuphatikizika kwathunthu kwa CIP/SIP
Zokhala ndi makina a Clean-in-Place (CIP) ndi Sterilize-in-Place (SIP) kuti akwaniritse miyezo yaukhondo padziko lonse lapansi.
Modular & Scalable Design
Mzere wopangira ukhoza kukulitsidwa mosavuta, kukwezedwa, kapena kuphatikizidwa muzopanga zomwe zilipo kale.
Zida za Premium-Grade
Magawo apakati amachokera ku Nokia, Schneider, ABB, GEA, E+H, Krohne, IFM, SpiraxSarco ndi mitundu ina yapadziko lonse lapansi, kuwonetsetsa kulimba, kutha kwa ntchito, komanso kuthandizira padziko lonse lapansi.
Smart Control System yopangidwa ndi Shanghai EasyReal Machinery imawonetsetsa kuti mizere yopangira UHT ndi yolondola, yodalirika, komanso yosavuta kugwiritsa ntchito. Zomangidwa pamapangidwe amakono opangira makina, zimaphatikiza PLC (Programmable Logic Controller) yokhala ndi HMI (Human-Machine Interface) kuwongolera ndikuwunika zonse.
Zamphamvu zazikulu:
Kuwunika ndi Kuwongolera Nthawi Yeniyeni
Yang'anirani kutentha, kupanikizika, kuthamanga, mawonekedwe a ma valve, ndi ma alarm mu nthawi yeniyeni kudzera pa mawonekedwe a HMI.
Multi-Product Recipe Management
Sungani ndikusintha pakati pa mitundu ingapo yazogulitsa. Kusintha kwa batch mwachangu kumachepetsa nthawi yopumira komanso kumakulitsa kusasinthika.
Kuzindikira Zolakwa Mwadzidzidzi & Ma Interlocks
Mfundo zolumikizirana zomangidwira komanso zowunikira zolakwika zimathandizira kupewa magwiridwe antchito opanda chitetezo. System imangolemba, malipoti, ndikuwonetsa mbiri yolakwika.
Kuzindikira kwakutali & Logging Data
Imathandizira kusungitsa deta komanso mwayi wofikira kutali, kulola mainjiniya a EasyReal kuchita zowunikira pa intaneti, kukweza, ndi chithandizo chaukadaulo.
Global-Grade Electrical Components
Masensa onse, ma actuators, drives, relays, ndi mapanelo amagwiritsa ntchito zida zapamwamba kwambiri kuchokera ku Siemens, Schneider, IFM, E + H, Krohne, ndi Yokogawa kuti zikhale zolimba kwambiri komanso chitetezo chadongosolo.
Kusankha mizere yoyenera kudzaza aseptic ndikofunikira kwa opanga zakudya zamadzimadzi pofuna kuonetsetsa kuti zinthu zili zotetezeka, kukhazikika kwa alumali, komanso kupanga bwino. Kukonzekera koyenera kumadalira zinthu zingapo zofunika:
Mtundu wa mankhwala ndi mamasukidwe akayendedwe: Madzi omveka bwino angafunikire mbale zamtundu wa Aseptic Filling Lines, pomwe zinthu za viscous kapena tinthu tating'onoting'ono ngati mango puree kapena mkaka wa oat zimakonzedwa bwino ndi Tube-in-tube Aseptic Filling Lines.
Zolinga zolera: Kaya mukulunjika ku UHT (135–150°C), HTST, kapena pasteurization, mzere wosankhidwawo uyenera kuthandizira kutenthetsa komwe kumafunikira.
Kudzaza zofunika: Kuphatikiza ndi aseptic bag-in-box kapena bag-in-barrel fillers ndikofunikira pakusungidwa kwanthawi yayitali popanda firiji.
Zofunikira zoyeretsa ndi zodzichitira zokha: Mizere yamakono yodzaza ndi aseptic iyenera kupereka mphamvu zomangidwa bwino za CIP/SIP ndi makina a PLC + HMI kuti achepetse ntchito ndi nthawi yopuma.
Ku Shanghai EasyReal Machinery Co., Ltd., timapereka Mizere Yodzaza Aseptic yomwe imatha kupangidwa mogwirizana ndi zinthu zanu zamadzimadzi-kuchokera ku zipatso ndi madzi a masamba ndi puree kupita ku zakumwa ndi sosi. Lumikizanani nafe kuti tikambirane zaukadaulo ndi njira zothetsera ma turnkey.
Kukweza mzere wanu wopangira UHT wokhala ndi ma module omwe angasankhidwe amatha kulimbikitsa kwambiri mtundu wazinthu, kusinthasintha kwa kukonza, komanso kupanga bwino. Machitidwe owonjezerawa ndi othandiza makamaka polimbana ndi zakumwa zamtengo wapatali kapena maphikidwe ovuta.
Mayunitsi ambiri omwe mungasankhe ndi awa:
Vacuum Deaerator- amachotsa mpweya wosungunuka, amachepetsa makutidwe ndi okosijeni, komanso amathandizira kukhazikika kwa alumali.
High-Pressure Homogenizer- amalenga yunifolomu mankhwala kapangidwe, bwino emulsion bata, ndi kumawonjezera mouthfeel.
Multi-Effect Evaporator- imalola kukhazikika kwapakati pa timadziti ndi ma purees, kuchepetsa voliyumu ndi mtengo wakuyika.
Inline Blending System- imagwiritsa ntchito kusakaniza kwa madzi, shuga, kukoma, ndi zosakaniza zomwe zimagwira ntchito.
EasyReal imapereka kuphatikiza kwathunthu kwa ma module awa kukhala omwe alipoUHT ndi mizere yodzaza aseptic. Chigawo chilichonse chimasankhidwa kutengera mtundu wazinthu zanu, kukula kwa batch, ndi zofunikira zaukhondo, kuwonetsetsa kuwongolera kopitilira muyeso komanso chitetezo cha chakudya.
Mukuyang'ana kukulitsa makina anu odzaza aseptic? Lolani EasyReal ikonze masinthidwe oyenera pazolinga zanu zopanga.
Pambuyo popanga zida ndi kutumiza, EasyReal imapereka chithandizo chonse chaukadaulo kuti zitsimikizire kuyambika kosalala. Lolani masiku 15-25 ogwira ntchito kuti:
Pamalo kukhazikitsa ndi kutumiza
Mayesero angapo amayendetsa
Maphunziro oyendetsa ntchito ndi kupereka kwa SOP
Kuvomereza komaliza ndi kusintha kwa kupanga malonda
Timapereka chithandizo chapatsamba kapena chitsogozo chakutali, limodzi ndi zolemba zonse, mndandanda wachitetezo, ndi zida zokonzera.
Mukufuna Chomera Chokhazikika cha Aseptic Sterilization Filling Line Pazanu?
Shanghai EasyReal Machinery yapereka bwino mizere yopangira ma turnkey Aseptic UHT m'maiko opitilira 30+, kuthandiza zinthu zochokera kumadzi a zipatso, puree ndi phala ku zakumwa zopangira mbewu ndi sosi.
Lumikizanani nafe lero kuti mulandire tchati chosinthira makonda anu, kapangidwe kake, ndi mawu a projekiti ogwirizana ndi zomwe mukufuna kupanga.
Pezani Malingaliro Anu Tsopano
