EasyReal'schosinthira kutentha mu chubuimapereka njira yolimba komanso yothandiza kwambiri yochizira madzi okhuthala komanso okhuthala a chakudya. Kapangidwe kake ka machubu awiri kamalola kuti chinthucho chiziyenda mu chubu chamkati pomwe zinthu zotentha kapena zozizira zimayenda mu chipolopolo chakunja, zomwe zimapangitsa kuti kutentha kusinthe mwachindunji pamwamba. Kukhazikitsa kumeneku kumathandiza kuti kutentha ndi kuziziritsa mwachangu, ngakhale pazinthu zomata kapena zokhuthala kwambiri monga phala la phwetekere kapena zamkati mwa mango.
Mosiyana ndi makina a mbale kapena chipolopolo ndi chubu, kapangidwe ka chubu mkati mwa chubu kamachepetsa chiopsezo chotseka ndipo kamalekerera tinthu tating'onoting'ono tosiyanasiyana. Malo osalala komanso aukhondo amkati amaletsa kusonkhanitsa kwa zinthu ndipo amathandizira kuzungulira kwathunthu kwa kuyeretsa kwa CIP. Chosinthira chimatha kugwira ntchito kutentha mpaka 150°C ndikukakamiza mpaka 10 bar, zomwe zimapangitsa kuti chikhale choyenera kutentha kwa HTST ndi UHT.
Ziwalo zonse zolumikizirana zimapangidwa ndi chitsulo chosapanga dzimbiri chopangidwa ndi chakudya. Zinthu zina zomwe mungasankhe zimaphatikizapo majekete oteteza kutentha, mipiringidzo ya nthunzi, ndi zosinthira kayendedwe ka madzi kuti zigwirizane ndi zofunikira zosiyanasiyana za njira. Pophatikizidwa ndi mawonekedwe owongolera odziyimira pawokha a EasyReal, imakhala gawo lofunikira la mzere uliwonse wopatsira kapena woyeretsa.
Thechosinthira kutentha mu chubuImagwira ntchito m'mafakitale osiyanasiyana komwe kumafunika kutentha pang'ono komanso kofanana. Mafakitale opanga chakudya omwe amapanga phala la phwetekere, msuzi wa chili, ketchup, puree wa mango, pulp ya guava, kapena madzi okhuthala amapindula ndi njira yake yoyendera yopanda kutsekeka. Kugwira ntchito kwake bwino kumathandiza kuti mafuta azidzaza ndi kutentha, kukhala ndi nthawi yayitali yosungiramo zinthu (ESL), komanso kugwira ntchito kwa ma paketi osayambitsa matenda.
Mu makampani opanga mkaka, chipangizochi chimagwira ntchito zodzola mafuta ambiri kapena zakumwa zopangidwa ndi mkaka popanda kutentha kapena kusintha kwa mapuloteni. Mu zakumwa zopangidwa ndi zomera, chimakonza zakumwa za oat, soya, kapena amondi pamene chikusunga mphamvu zake zomvera.
Malo ofufuza ndi chitukuko ndi mafakitale oyendetsa amasankhanso zotsukira machubu kuti ayesedwe mosavuta zitsanzo zokhuthala, kapangidwe ka maphikidwe, ndi kukonza bwino magawo a njira. Zikaphatikizidwa ndi zoyezera kuyenda, masensa, ndi mapanelo owongolera a PLC, zimathandiza kusintha nthawi yeniyeni magawo oyeretsera kuti akwaniritse zolinga zosiyanasiyana za malonda ndi chitetezo.
Madzi okhuthala kapena omata monga phwetekere kapena nthochi ya nthochi sagwira ntchito ngati madzi. Amakana kuyenda kwa madzi, amasunga kutentha kosagwirizana, ndipo angayambitse kupsa. Zipangizo zosinthira kutentha za mbale nthawi zambiri zimavutika ndi izi, zomwe zimapangitsa kuti pakhale zoopsa komanso kusagwira ntchito bwino.
Thechosinthira kutentha mu chubuAmathetsa mavutowa ndi kapangidwe kake kokonzedwa bwino kuti azitha kugwiritsa ntchito madzi ovuta. Amalola zinthu zolimba, mbewu, kapena ulusi popanda kutsekeka. Kutentha kwake kofanana kumapewa kutentha kwambiri komwe kungasinthe mtundu, kukoma, kapena zakudya.
Mwachitsanzo:
Kuyeretsa phala la phwetekere kumafunika kutenthedwa mofulumira mpaka 110–125°C, kutsatiridwa ndi kuzizira mwachangu.
Kukonza bwino ma puree a zipatso kumafuna kusamala kwambiri kutentha kwa pafupifupi 90–105°C kuti tipewe kuwonongeka kwa kapangidwe ndi mavitamini.
Mkaka wokometsera wa zomera uyenera kusunga kukhazikika kwa emulsion pansi pa kutentha.
Zofunikira pa kukonza izi zimafuna zida zoyenera, zosavuta kuyeretsa, komanso zogwirizana ndi machitidwe a CIP ndi SIP. Chotsukira cha chubu cha EasyReal chikugwirizana bwino ndi ntchitoyi.
Kusankha cholondolachotsukira mpweya mu chubuDongosololi limadalira zinthu zinayi zofunika: mtundu wa chinthu, kuchuluka kwa madzi omwe akuyenda, nthawi yomwe mukufuna kusungiramo zinthu, ndi njira yopakira.
Mtundu wa Chinthu
Ma phala okhuthala (monga tomato concentrate, guava pulp) amafunika machubu akuluakulu amkati. Madzi okhala ndi pulp angafunike kapangidwe ka madzi osasunthika kuti asakhazikike. Madzi oyera amafuna kutentha pang'ono kuti asunge fungo labwino.
Kuchuluka kwa Mayendedwe / Kutha
Mitengo ing'onoing'ono ingafunike 500–2000L/h. Mizere ya mafakitale imayambira pa 5,000 mpaka 25,000L/h. Chiwerengero cha magawo a chubu chiyenera kufanana ndi mphamvu yamagetsi ndi mphamvu ya kutentha.
Mlingo Wotseketsa
Sankhani HTST (90–105°C) kuti muzitha kuigwiritsa ntchito bwino. Pa UHT (135–150°C), onetsetsani kuti pali jekete la nthunzi ndi zinthu zotetezera kutentha.
Njira Yopangira Ma CD
Pa mabotolo odzaza ndi madzi otentha, sungani kutentha kotuluka pamwamba pa 85°C. Pa ng'oma za aseptic kapena BIB filling, phatikizani ndi zoziziritsira ndi ma valve a aseptic.
EasyReal imapereka kapangidwe ka kapangidwe kake ndi kuyerekezera kwa kayendedwe kake kuti ithandize makasitomala kusankha makonzedwe abwino kwambiri. Kapangidwe kathu ka modular kamathandizira kukweza kwamtsogolo.
| 1 | Dzina | Zoyeretsera Machubu mu Chubu |
| 2 | Wopanga | EasyReal Tech |
| 3 | Digiri Yodziyimira Yokha | Yodziyimira Yokha Yokha |
| 4 | Mtundu wa Exchanger | chosinthira kutentha mu chubu |
| 5 | Kutha Kuyenda | 100~12000 L/H |
| 6 | Pampu Yogulitsa | Pampu yothamanga kwambiri |
| 7 | Kupanikizika Kwambiri | bala 20 |
| 8 | Ntchito ya SIP | Zilipo |
| 9 | Ntchito ya CIP | Zilipo |
| 10 | Kukhazikika Kwamkati | Zosankha |
| 11 | Chotsukira Vacuum Chomangidwa Mkati | Zosankha |
| 12 | Kudzaza Thumba la Aseptic Lokhala ndi Mizere | Zilipo |
| 13 | Kutentha kwa Sterilization | Chosinthika |
| 14 | Kutentha kwa malo otulutsira | Zosinthika. Kudzaza kwa Aseptic ≤40℃ |
Pakadali pano, njira yoyeretsera tizilombo toyambitsa matenda ya chubu yakhala ikugwiritsidwa ntchito kwambiri m'magawo osiyanasiyana, monga Chakudya, Zakumwa, Zogulitsa Zaumoyo, ndi zina zotero, mwachitsanzo:
1. Phala la Zipatso ndi Masamba Okhazikika
2. Puree ya Zipatso ndi Masamba/Puree Yokhuthala
3. Jamu ya Zipatso
4. Chakudya cha Ana
5. Zinthu Zina Zamadzimadzi Zokhuthala Kwambiri.