Aseptic Yuzuza Imirongo
EasyReal'sAseptic Yuzuza ImirongoByinjijwe byuzuye kandi byikora sisitemu yo gutunganya byakozwe muburyo bwihariye bwo kuboneza urubyaro no gupakira aseptike y'ibiribwa bitandukanye byamazi n'ibinyobwa. Ukoresheje tekinoroji ya Ultra-High Temperature (UHT), cyangwa Ubushyuhe bwo hejuru mugihe gito (HTST), cyangwa tekinoroji ya Pasteurisation, iyi mirongo ishyushya ibicuruzwa byihuse kubushyuhe buri hagati ya 85 ° C na 150 ° C,komeza ubushyuhe kumasegonda make cyangwa amasegonda icumi kugirango ugere kuri mikorobe idakora neza, hanyuma uhite ukonjesha ibicuruzwa. Ubu buryo butuma hakurwaho mikorobe zitera indwara kandi zangiza mu gihe zirinda ibicuruzwa by’umwimerere, imiterere, ibara, n’imirire.
Nyuma yo kuboneza urubyaro, ibicuruzwa nikwimurwa mubihe bidasanzwe kuri sisitemu yo kuzuza aseptic, aho yuzuyemo ibikoresho byabanjirije sterilizasiyo nkaSterile aluminiyumu yimifuka（Nk'imifuka ya BIB, cyangwa / n'imifuka minini nk'isakoshi ya litiro 200, igikapu cya litiro 220, umufuka wa litiro 1000, n'ibindi）. Ibi bituma ubuzima bumara igihe kirekire mubushyuhe bwibidukikije, bikuraho gukonjesha cyangwa imiti igabanya ubukana.
Buri murongo wuzuye wa Aseptic uva muri EasyReal urimo sterilizer ya UHT-iboneka muri tubular, tube-in-tube, isahani (guhinduranya ubushyuhe bwa plate), cyangwa ibishishwa bitaziguye (DSI) bitewe n'ibicuruzwa n'ibisabwa. Sisitemu kandi ihuza PLC + HMI igenzura ryuzuye, ritanga ibikorwa byimbitse, imicungire ya resept, hamwe nigihe gikurikiranwa cyibintu byose.
Kugirango uhuze ibikenewe bitandukanye, EasyReal itangaintera nini yuburyo butandukanye, harimo:
Vacuum, gukuraho ogisijeni yashonze no kwirinda okiside;
Umuvuduko ukabije wa homogenizers, kugirango uburinganire bwibicuruzwa no kuzamura imiterere;
Impinduka nyinshi-zangiza, kwibanda kubicuruzwa mbere yo kuboneza urubyaro;
Sisitemu ya CIP (Isuku-mu-mwanya) na SIP (Sterilize-mu-mwanya), kugirango isuku ikorwe neza.
EasyReal'sAseptic Yuzuza Imirongozagenewe umusaruro mwinshi mu nganda, zitanga imikorere ihamye, gukoresha ingufu, no kubahiriza umutekano w’ibiribwa ukurikije amahame mpuzamahanga. Birakwiriye gutunganya ibicuruzwa bitandukanye nkaumutobe w'imbuto n'imboga, isuku, paste, amata y'amata, ibinyobwa bishingiye ku bimera (urugero, amata ya soya cyangwa oat), isosi, isupu, n'ibinyobwa bikora, kubagira igisubizo cyiza kubakora ibiryo n'ibinyobwa bigezweho bashaka uburyo bunoze, butunganya igihombo gito.
Guhindagurika mubushyuhe bwa UHT biterwa ahanini nubwoko bwa sterilizer ikoreshwa kumurongo. Buri sterilizer igaragaramo imiterere yihariye yo guhanahana ubushyuhe, igena imikorere yubushyuhe, ubushobozi bwo gutunganya ibicuruzwa, hamwe nibisabwa:
Tube-in-Tube Sterilizer:
Ubusanzwe ikora hagati ya 85 ° C - 125 ° C. Nibyiza kubicuruzwa byinshi-byijimye nka imbuto pure cyangwa imbuto n'imboga paste. Tanga ubushyuhe bworoheje kandi ibyago bike byo gukora nabi.
Tubular Sterilizer:
Gupfuka intera yagutse ya 85 ° C - 150 ° C. Bikwiranye nibicuruzwa bitagaragara neza, nk'umutobe, umutobe ufite ifu, nibindi.
Isahani yamashanyarazi:
Ikora kandi kuva kuri 85 ° C - 150 ° C. Ibyiza kubusa-buke, amazi ya bahuje ibitsina, nkamata, icyayi, numutobe usobanutse. Tanga uburyo bwiza bwo guhanahana ubushyuhe.
Injiza itaziguye (DSI) Sterilizer:
Kugera kuri 130 ° C - 150 ° C + ako kanya. Byiza kubicuruzwa byangiza ubushyuhe bisaba gushyuha byihuse no guhindura uburyohe buto, nkibicuruzwa bishingiye ku bimera, amata, nibindi.
Guhitamo sterilizer ikwiye itunganya neza gutunganya, umutekano wubushyuhe, no kugumana ubuziranenge bwibicuruzwa.
Mugutunganya aseptic, guhitamo sisitemu yuzuza bigira ingaruka muburyo butaziguye uburyohe bwibicuruzwa, ibara ryibicuruzwa, umutekano, ubuzima bwubuzima, hamwe nububiko bworoshye. Waba ukorana n'umutobe w'imbuto n'imboga, pure, amata, cyangwa ibinyobwa bishingiye ku bimera, guhitamo icyuzuzo cyiza cya aseptic bituma udupfunyika tutanduye kandi ubikwa igihe kirekire.
Hariho ubwoko bubiri busanzwe bwa aseptic yuzuza imifuka:
Umutwe umwe wuzuye- nibyiza kubikorwa bito-bito cyangwa byoroshye gukora.
Kuzuza imitwe ibiri- yagenewe ubushobozi-buke, guhora yuzuza imifuka isimburana. Ubushobozi bwuzuye bwo kuzuza bushobora kugera kuri toni 12 kumasaha.
EasyReal'sSisitemu Yuzuza Sisitemushyigikira ubwoko butandukanye bwibikoresho, harimo:
Udukapu duto twa aseptic (3-25L)
Imifuka nini ya aseptic / ingoma (220–1000L)
Sisitemu zose zuzuza aseptic zirashobora guhuzwa hamwe na sterilizeri ya UHT.
Ukeneye ubufasha guhitamo icyuzuzo gikwiye kubicuruzwa byawe byamazi? Menyesha EasyReal kubisubizo byihariye.
ByoroshyeAseptic Yuzuza ImirongoBirakwiriye gutunganya ubwoko butandukanye bwibiribwa byamazi nibinyobwa, byemeza igihe kirekire, ubuzima bwiza, hamwe nububiko bwibidukikije. Porogaramu zisanzwe zirimo:
Umutobe w'imbuto n'imboga & pure & paste
urugero, umutobe wa pome, umutobe wa orange, imyembe pure, imbuto zitandukanye pure, karoti pure numutobe, paste yinyanya, pacha na pome pome na umutobe, nibindi.
Ibikomoka ku mata
urugero, amata, amata meza, ibinyobwa bya yogurt, nibindi
Ibinyobwa bishingiye ku bimera
urugero, amata ya soya, amata ya oat, amata ya amande, amata ya cocout, nibindi.
Ibinyobwa bikora kandi byintungamubiri
urugero, ibinyobwa bya vitamine, kunyeganyeza poroteyine, ibinyobwa bya electrolyte, n'ibindi.
Isosi, paste, hamwe nibisobanuro
urugero, paste yinyanya, ketchup yinyanya, chili paste na sili ya chili, kwambara salade, paste paste, nibindi.
Hamwe na EasyReal Aseptic yuzuza imirongo, ibyo bicuruzwa birashobora gupakirwa muburyo butabitswe kandi bikabikwa bitarinze kubika ibintu, kugabanya amafaranga yo kubika hamwe nogutwara ibikoresho mugihe hagumye ubudakemwa bwibicuruzwa.
Inganda- Gutunganya Sterilisation
Itanga ubushyuhe bwuzuye hamwe no kugenzura neza igihe, kugenzura umutekano wa mikorobe mugihe urinda uburyohe, ibara, nimirire.
Amahitamo ya Sterilizer
Shyigikira ubwoko bune bwa sterilizeri-tubular, tube-in-tube, isahani, na DSI (gutera inshinge zitaziguye no guhumeka neza) - kugira ngo byuzuze ubukana butandukanye, ibirimo ibice, hamwe nubushyuhe bwo gukenera ubushyuhe.
Sisitemu Yuzuza Sisitemu
Gukora nta nkomyi hamwe n'umutwe umwe cyangwa imitwe ibiri ya aseptic yuzuza imifuka, ihuza imifuka 3-1000L, ingoma.
Iterambere ryihuse & Igenzura
Yubatswe hamwe nubwenge bwa PLC + HMI, bushoboza kugenzura igihe-nyacyo, gucunga-resept nyinshi, gutabaza, no gukoresha-interineti ikoresha.
Ibyifuzo Byakazi
Kwaguka hamwe na:
Vacuum deaerator- gukuramo ogisijeni
Umuvuduko ukabije wa homogenizer- kubwimiterere ihamye
Impinduka nyinshi- kumurongo wo kwibanda
CIP / SIP Yuzuye
Bifite ibikoresho byuzuye byogusukura-ahantu (CIP) na Sterilize-mu-mwanya (SIP) kugirango byuzuze ibipimo by’isuku ku biribwa ku isi.
Igishushanyo & Igipimo Cyiza
Umurongo wibikorwa urashobora kwagurwa byoroshye, kuzamurwa, cyangwa kwinjizwa mubihingwa bitunganya.
Ibiciro bya Premium-Grade
Ibice byingenzi biva muri Siemens, Schneider, ABB, GEA, E + H, Krohne, IFM, SpiraxSarco nibindi bicuruzwa mpuzamahanga, byemeza ko biramba, bikorerwa, hamwe ninkunga yisi yose.
Sisitemu yo kugenzura ubwenge yakozwe na Shanghai EasyReal Machinery itanga imikorere yuzuye, yizewe, kandi yorohereza abakoresha imirongo itunganya UHT nibikoresho bifitanye isano. Yubatswe muburyo bugezweho bwo kwikora, ihuza PLC (Programmable Logic Controller) hamwe na HMI (Imigaragarire ya muntu-Imashini) kugenzura no gukurikirana inzira zose.
Ubushobozi bw'ingenzi:
Kugenzura-Igihe-Kugenzura & Kugenzura
Kurikirana ubushyuhe, umuvuduko, umuvuduko, umuvuduko wa valve, hamwe na sisitemu yo gutabaza mugihe nyacyo ukoresheje intangiriro ya ecran ya HMI.
Gucunga ibicuruzwa byinshi
Bika kandi uhindure hagati yibicuruzwa byinshi. Guhindura byihuse ibyiciro bigabanya igihe cyo hasi kandi bigabanya guhuza.
Gutahura Amakosa Yikora & Guhuza
Byubatswe muburyo bwo guhuza ibitekerezo hamwe no gusuzuma amakosa bifasha gukumira ibikorwa bidafite umutekano. Sisitemu ihita yandika, raporo, kandi ikerekana amateka yamakosa.
Gusuzuma kure & Kwinjira
Shyigikira ububiko bwububiko no kugera kure, kwemerera abajenjeri ba EasyReal gukora kwisuzumisha kumurongo, kuzamura, hamwe nubufasha bwa tekiniki.
Ibikoresho byamashanyarazi kwisi yose
Ibyuma byose, ibyuma bikora, ibiyobora, ibiyobora, hamwe na paneli ikoresha ibikoresho byo mu rwego rwo hejuru kuva Siemens, Schneider, IFM, E + H, Krohne, na Yokogawa kugirango birambe kandi umutekano wa sisitemu.
Guhitamo umurongo wuzuye wuzuza aseptic ningirakamaro kubakora ibiryo byamazi bigamije kurinda umutekano wibicuruzwa, umutekano muke, no gukora neza. Iboneza ryiza biterwa nibintu byinshi byingenzi:
Ubwoko bwibicuruzwa nubwiza.
Intego zo kuboneza urubyaro: Waba ugamije UHT (135–150 ° C), HTST, cyangwa pasteurisation, umurongo watoranijwe ugomba gushyigikira inzira yawe yubushyuhe isabwa.
Kuzuza ibisabwa: Kwishyira hamwe hamwe na aseptic igikapu-mu-gasanduku cyangwa igikapu-cyuzuye-ingunguru ni ngombwa kubikwa igihe kirekire nta firigo.
Gukenera no kwikora: Imirongo igezweho ya aseptic igomba gutanga ubushobozi bwuzuye bwa CIP / SIP hamwe na PLC + HMI automatisation kugirango igabanye akazi nigihe gito.
Muri Shanghai EasyReal Machinery Co., Ltd., dutanga imirongo ya Aseptic Filling Line ishobora guhuzwa nibicuruzwa byawe byamazi - uhereye kumitobe yimbuto n'imboga na pureti kugeza ibinyobwa bishingiye ku bimera n'amasosi. Twandikire kugirango tujye inama tekinike hamwe nibisubizo bitunganijwe.
Kuzamura umurongo wawe wo gutunganya UHT hamwe nuburyo butandukanye bwo gukora birashobora kuzamura ubwiza bwibicuruzwa, gutunganya ibintu neza, no gukora neza. Sisitemu yongeyeho sisitemu ifite akamaro kanini mugihe ikorana nibinyobwa bifite agaciro kanini cyangwa resept zigoye.
Ibice bisanzwe bidahitamo birimo:
Umuyoboro wa Vacuum- ikuraho ogisijeni yashonze, igabanya okiside, kandi igateza umutekano muke.
Umuvuduko ukabije wa Homogenizer- ikora ibicuruzwa bimwe, bitezimbere emulsiyo, kandi byongera umunwa.
Impinduka nyinshi- yemerera umurongo kwibanda kumitobe na pure, kugabanya ingano nigiciro cyo gupakira.
Sisitemu yo Kuvanga- itangiza kuvanga amazi, isukari, uburyohe, nibikoresho bikora.
EasyReal itanga ihuza ryuzuye ryiyi modul irihoUHT na aseptic yuzuza imirongo. Buri kintu cyose cyatoranijwe hashingiwe ku bwoko bwibicuruzwa byawe, ingano y’icyiciro, hamwe n’ibisabwa kugira isuku, byemeza uburyo bunoze bwo kugenzura no kwihaza mu biribwa.
Urashaka kwagura sisitemu yo kuzuza umurongo wa sisitemu? Reka EasyReal idoda iboneza ryintego zumusaruro.
Nyuma yo gukora ibikoresho no kohereza, EasyReal itanga ubufasha bwuzuye bwa tekiniki kugirango itangire neza. Emerera iminsi 15-25 y'akazi kuri:
Kwishyiriraho kurubuga no gutangiza
Ibicuruzwa byinshi byo kugerageza birakorwa
Amahugurwa y'abakoresha no gutanga SOP
Kwemerwa burundu no kwimuka mubikorwa byubucuruzi
Dutanga kumurongo cyangwa ubufasha bwa kure, hamwe nibyangombwa byose, urutonde rwumutekano, hamwe nibikoresho byo kubungabunga.
Ukeneye Aseptic Sterilisation Yuzuye Yuzuza Umurongo Wibicuruzwa byawe?
Imashini ya Shanghai EasyReal yatanze neza umurongo utunganya imirongo ya Aseptic UHT mu bihugu birenga 30+, ifasha ibicuruzwa biva mumitobe yimbuto, pure na paste kugeza kubinyobwa bishingiye ku bimera hamwe nisosi.
Twandikire uyu munsi kugirango twakire imbonerahamwe yihariye, igishushanyo mbonera, hamwe n'amagambo yatanzwe n'umushinga ukurikije ibyo ukeneye gukora.
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