EasyReal'sumuyoboro w'ubushyuhe mu muyoboroitanga igisubizo gikomeye kandi cyiza cyo gutunganya ubushyuhe bw'ibinyobwa bikomeye kandi bitose. Imiterere yayo ifite imiyoboro ibiri ituma ibicuruzwa bitembera mu muyoboro w'imbere mu gihe ibikoresho bishyushye cyangwa bikonje bitembera mu gishishwa cy'inyuma, bigatuma ubushyuhe bwo hejuru buhindagurika. Iyi miterere ituma ubushyuhe n'ubukonje byihuse, ndetse no ku bikoresho bifata cyangwa bitose cyane nka paste y'inyanya cyangwa impumuro ya mango.
Bitandukanye na sisitemu ya plate cyangwa shell-and-tube, imiterere ya tube iri muri tube igabanya ibyago byo kuziba kandi ikihanganira ubwoko bwinshi bw'uduce. Ubuso bw'imbere bworoshye kandi bufite isuku burabuza ibicuruzwa kwiyongera kandi bugashyigikira inzira zose zo gusukura CIP. Imashini ihinduranya ibicuruzwa ishobora gukora ku bushyuhe bugera kuri 150°C n'umuvuduko ugera kuri 10 bar, bigatuma ikoreshwa mu bushyuhe bwa HTST na UHT.
Ibice byose bikoranaho byubatswe mu byuma bitagira umugese byo mu rwego rwo hejuru. Ibikoresho bitari ngombwa birimo amakoti yo gukingira, imitego y'umwuka, n'ibikoresho bihindura icyerekezo kugira ngo bihuze n'ibisabwa mu buryo butandukanye. Iyo bihujwe n'uburyo bwo kugenzura bwa EasyReal, biba igice cy'ingenzi cy'umurongo uwo ari wo wose wo gukaraba cyangwa wo gusukura.
Itsindaumuyoboro w'ubushyuhe mu muyoboroIkwiranye n'inganda nyinshi aho bisaba ubushyuhe buciriritse kandi bungana. Inganda zikora ibiribwa zikora inyanya, isosi ya chili, ketchup, puree ya mango, pulp ya guava, cyangwa umutobe wuzuye yungukira mu nzira yayo idafunga. Ikora neza ishyigikira kuzuza ubushyuhe, kumara igihe kirekire (ESL), no gukora akazi ko gupakira ibintu mu buryo budafite aside.
Mu nganda z'amata, iyi mashini ikora amavuta menshi cyangwa ibinyobwa bishingiye ku mata bidashyushye cyangwa ngo bihinduke poroteyine. Mu binyobwa bishingiye ku bimera, itunganya ibinyobwa by'ingano, soya, cyangwa amande mu gihe ibungabunga imiterere y'amatwi.
Ibigo by’ubushakashatsi n’iterambere n’inganda z’icyitegererezo nabyo bihitamo utumashini two gukaraba mu miyoboro y’amazi kugira ngo bipime ingero zitose, uburyo bwo gukora resept, no kunoza imiterere y’ibipimo by’imikorere. Iyo bihujwe n’ibipimo by’amazi, sensors, na PLC control panels, bituma habaho guhindura mu buryo bwihuse ibipimo by’amazi kugira ngo bigere ku ntego zitandukanye z’umusaruro n’umutekano.
Ibinyobwa binini cyangwa bifatana nk'inyanya cyangwa ifu y'ibitoki ntibikora nk'amazi. Birwanya amazi atemba, bigumana ubushyuhe bungana, kandi bishobora gutera ubushyuhe bukabije. Imashini zisanzwe zihindura ubushyuhe mu masahani zikunze guhangana n'ibi bibazo, bigatera ingaruka mbi ku isuku no kutagira imikorere myiza.
Itsindaumuyoboro w'ubushyuhe mu muyoboroIkemura ibi bibazo ikoresheje igishushanyo mbonera cyagenewe ibinyabutabire bigoye. Ifasha ibintu bikomeye, imbuto, cyangwa fibre nta gufunga. Uburyo ikoresha mu gushyushya burimo ubushyuhe bungana burimo ubushyuhe bushobora guhindura ibara, uburyohe, cyangwa imirire.
Urugero:
Gutunganya inyanya kugira ngo zishyushye vuba kugeza kuri dogere selisiyusi 110–125, hanyuma bigakonjeshwa vuba.
Gutunganya imbuto zikozwe mu ifu bisaba kugenzura neza ubushyuhe buri hagati ya 90–105°C kugira ngo hirindwe ko imiterere yazo na vitamine byangirika.
Amata y'ibimera afite amavuta agomba kubungabunga emulsion mu gihe cy'ubushyuhe.
Ibi bisabwa mu gutunganya ibi bikenera ibikoresho bigezweho, byoroshye gusukura, kandi bihuye na sisitemu za CIP na SIP. Imashini yo gusukura ya EasyReal ijyanye neza n'iyi nshingano.
Guhitamo igikwiyeumuyoboro w'amazi ukoreshwa mu gupasteuriza mu muyoboroUburyo bwo gupima bushingiye ku bintu bine by'ingenzi: ubwoko bw'igicuruzwa, umuvuduko w'amazi, igihe cyifuzwa cyo kugipfunyika, n'uburyo bwo gupfunyika.
Ubwoko bw'igicuruzwa
Uduce duto cyane (urugero: inyanya, ifu y'ingata) dukenera imiyoboro minini y'imbere. Imitobe irimo ifu ishobora gusaba imiterere y'amazi ahindagurika kugira ngo idapfa guhagarara. Ibinyobwa bisukuye bisaba ubushyuhe buke kugira ngo impumuro nziza ikomeze.
Igipimo cy'amazi / Ubushobozi
Ibigo bito bishobora gukenera litiro 500–2000/isaha. Imiyoboro y'inganda iri hagati ya litiro 5.000 na 25.000/isaha. Umubare w'ibice by'imiyoboro ugomba guhuza n'umuvuduko w'amazi n'umutwaro w'ubushyuhe.
Urwego rwo Guhagarika Gutera Indwara
Hitamo HTST (90–105°C) kugira ngo wongere igihe cyo kubika ibikoresho. Kuri UHT (135–150°C), menya neza ko harimo amakoti y'umwuka n'ibikoresho byo gukingira.
Uburyo bwo gupakira
Ku macupa ashyushye, komeza ubushyuhe bwo gusohora buri hejuru ya 85°C. Ku ngoma zidafite aside cyangwa BIB, shyiramo ibikoresho bikonjesha hamwe na valve zidafite aside.
EasyReal itanga imiterere n'uburyo bwo kwigana imiterere y'ibikoresho kugira ngo ifashe abakiriya guhitamo imiterere myiza. Igishushanyo cyacu cya modular gishyigikira kuvugurura mu gihe kizaza.
| 1 | Izina | Ibikoresho byo gusukura imiyoboro mu muyoboro |
| 2 | Uruganda | Ikoranabuhanga rya EasyReal |
| 3 | Impamyabumenyi y'ikoranabuhanga | Byuzuye mu buryo bwikora |
| 4 | Ubwoko bw'Umuvunjisha | umuyoboro w'ubushyuhe mu muyoboro |
| 5 | Ubushobozi bwo gutemba | 100~12000 L/H |
| 6 | Pompe y'ibicuruzwa | Pompe ifite umuvuduko mwinshi |
| 7 | Umuvuduko ntarengwa | Akabari 20 |
| 8 | Imikorere ya SIP | Biraboneka |
| 9 | Imikorere ya CIP | Biraboneka |
| 10 | Homogenization yubatswe mu buryo bw'ubwubatsi | Ubusa |
| 11 | Umucukuzi w'ibikoresho by'ubukonje wubatswe mu nyubako | Ubusa |
| 12 | Kuzuza ishashi ya Aseptic iri ku murongo | Biraboneka |
| 13 | Ubushyuhe bwo gusukura | Ishobora guhindurwa |
| 14 | Ubushyuhe bwo gusohokera hanze | Irashobora guhindurwa. Kuzuza amazi adafite aside ≤40℃ |
Muri iki gihe, uburyo bwo gusukura icyuma gikoreshwa mu muyoboro w’amazi hakoreshejwe icyuma gishyushya amazi (sterilization) bwakoreshejwe cyane mu nzego zitandukanye, nko mu biribwa, ibinyobwa, ibikoresho by’ubuvuzi, nibindi, urugero:
1. Ifu y'imbuto n'imboga ivanze
2. Puree y'imbuto n'imboga / Puree yuzuye
3. Jam y'imbuto
4. Ibiryo by'abana
5. Ibindi bicuruzwa by'amazi biremereye cyane.