IIsityalo sokuCoca se-UHTyaphuhliswa nguIShanghai EasyReal Machinery Co., Ltd.sisisombululo esipheleleyo semizi-mveliso sokubulala iintsholongwane kubushushu kunye nokupakishwa kwemveliso yokutya okumanzi okungenatyhefu. Yenzelwe imveliso ephakathi ukuya kwenkulu, le nkqubo iyasebenzaukucubungula ubushushu obuphezulu kakhulu (UHT), ngesiqhelo phakathi kwe-135°C kunye ne-150°C, ukuze kususwe iintsholongwane eziyingozi ngempumelelo ngelixa kugcinwa umgangatho wemveliso.
Embindini wesityalo kukhoIsicoci se-UHT, enokucwangciswa njengeityhubhu, ipleyitiokanyei-infusion ngqo ngomphunga (i-DSI)uhlobo, kuxhomekeke kwiimpawu zemveliso. Inkqubo iqinisekisaulawulo oluchanekileyo malunga nobushushu, uxinzelelo, kunye nexesha lokubamba, ngaloo ndlela kuqinisekiswa ukhuseleko lokutya kunye nokulahleka okuncinci kwesondlo. Emva kokubulala iintsholongwane, imveliso idluliselwa kwi-asepticallyumatshini wokuzalisa i-aseptic, ezinokuzalisaibhegi ebhokisini, ibhegi-esigubhuni, okanye ezinye izikhongozeli ezicocekileyo phantsi kweemeko ezilawulwayo zegumbi elicocekileyo.
Ukuphucula ukuguquguquka kwemveliso, isityalo se-UHT sinokudityaniswa neeyunithi ezikhethiweyo ezifana ne-isixhobo sokucoca ulwelo(ukususa ioksijini nokuthintela ioksijini),i-homogenizer enoxinzelelo oluphezulu(ukuphucula ukuhambelana kwemveliso kunye nokuvakala komlomo), kunyei-evaporator eneziphumo ezininzi(ukugxila kwiimveliso ngaphambi kokuba zibulawe iintsholongwane). Le nkqubo ikwabandakanyaisekethe yokucoca kunye nokubulala iintsholongwane ye-CIP/SIP ezenzekelayo ngokupheleleyo, ukuqinisekisa ukuthotyelwa kococeko kunye nokunciphisa ixesha lokungasebenzi.
Isityalo sokucubungula i-UHT sifanelekile kwiintlobo ngeentlobo zeemveliso ezingamanzi kunye nezingamanzi aphantsi, kuquka:
1. Ijusi zeziqhamo nemifuno kunye neepurees
2. Iimveliso zobisi ezifana nobisi kunye neziselo zeyogathi
3. Iziselo ezisekelwe kwizityalo ezifana nesoya, i-oat, kunye nobisi lwe-almond4.
4. Iziselo ezisebenzayo nezinesondlo
5. Iisosi, iintlama, kunye neziqholo ezingamanzi
1. Inkqubo yokubulala iintsholongwane ye-UHT ekumgangatho wezimboniukucubungula ubushushu okuqhubekayo nokuthembekileyo.
2. Uqwalaselo lwe-sterilizer oluguquguqukayoekhoyo: i-tubular, i-plate, okanye i-direct steam injection (DSI).
3. Ulawulo oluchanekileyoubushushu, uxinzelelo, kunye nexesha lokubamba ukuqinisekisa ukhuseleko lokutya kunye nomgangatho wemveliso.
4. Idibeneyoinkqubo yokuzalisa i-aseptic, iyahambelana neebhegi ezikwibhokisi, iibhegi ezikwidrum, kunye nezinye iindlela zokupakisha ezicocekileyo.
5. Iimodyuli ezisebenzayo ezikhethiweyokuquka i-vacuum deaerator, i-homogenizer enoxinzelelo oluphezulu, i-falling film evaporator, kunye ne-water bath sterilizer.
6. Yakhelwe ngaphakathiInkqubo ye-CIP/SIP ezenzekelayo ngokupheleleyoukucoca ngococeko kunye nokubulala iintsholongwane.
7. Kulula ukuyisebenzisaInkqubo yolawulo lwe-HMI + PLCngokubeka esweni ngexesha langempela, ukuqopha idatha, kunye nee-alamu ezizenzekelayo.
8. Uyilo oluyimodyuli nolunokukhuliswa, okuvumela ukuba kube lula ukwenza ngokwezifiso, ukuphucula, kunye nokudibanisa imigca yemveliso ekhoyo.
9. Zonke izinto zombane nezolawulo zifumaneka kwiiimpawu eziphambili zehlabathi(umz., uSiemens, uSchneider)
10. Ifanelekile kwiindidi ezahlukeneyoiimveliso zolwelo kunye nezolwelo oluncinci, kuquka ijusi, ubisi, iziselo ezisekelwe kwizityalo, iisosi, nokunye.
1. Ulawulo oluzenzekelayo lokuhanjiswa kwezinto kunye nokulungiswa kwesignali luqinisekisa ukusebenza okusebenzayo nokuchanekileyo.
2. Ukwenziwa kwezinto ngokuzenzekelayo kwinqanaba eliphezulu kunciphisa ukuxhomekeka kumsebenzi wezandla kumgca wonke wemveliso.
3. Zonke izinto zombane zivela kwiimpawu ezibalaseleyo kwihlabathi liphela, ukuqinisekisa uzinzo kunye nokuthembeka kwenkqubo.
4. Ixhotyiswe nge-interface yomntu nomatshini enobuchule (i-HMI) yokulawula ngexesha langempela kunye nokujonga imeko ngesikrini sokuchukumisa.
5. Ibonisa ingqiqo yokulawula edibeneyo ekrelekrele, evumela inkqubo ukuba iphendule ngokuzenzekelayo kwiimpazamo okanye kwiimeko ezingxamisekileyo ezinokubakho.