Umgca Wokucubungula Igalikhi | Ipeyinti Yegalikhi kunye Nemveliso Yomgubo
I-EasyReal iqhuba iGarlic Processing Line ngobuchule obulawulwayo bokushisa kunye noomatshini. Igalikhi eluhlaza iphakanyiswa ngesixhobo sokucoca iye kwisihluzi se-clove esisebenzisa uxinzelelo oluthambileyo lwe-roller ukwahlula iintloko ngaphandle kokutyumza. Isixhobo sokucoca esomileyo emva koko sifaka umoya ocinezelweyo kunye nokujikeleza okurhabaxa ukususa ulusu ngaphandle kokulahla amanzi. Ii-clove ezihlutshiweyo ziya kwicandelo lokusila elenza intlama efanayo.
Isicoci setyhubhu esikwityhubhu sicocisa igalikhi phantsi kobushushu obuhlengahlengiswayo, sivala ii-enzymes ngaphandle kokulahlekelwa yincasa. Le nkqubo ibandakanya imisebenzi ye-CIP/SIP ezenzekelayo, iindawo zoqhagamshelwano zentsimbi engagqwaliyo (SS316L), kunye ne-HMI yesikrini sokuchukumisa yokukhetha iresiphi kunye nokurekhoda idatha. Iimodyuli ze-compact skid zenza kube lula ukugcinwa kunye nokunxibelelana kwezixhobo zombane kwiindlela eziqinileyo zoyilo lwefektri.
Umgca woLungiso lweGarlic unceda abalungisi bokutya, iifektri zeziqholo, izityalo ezisele zilungile, kunye nababoneleli bezithako ezikhenkcezisiweyo. Iimveliso eziqhelekileyo ziquka i-garlic paste ecociweyo kwiisosi, iziseko zeoyile yegalikhi, iigranules eziphelelwe ngamanzi emzimbeni, kunye nomgubo wokuxuba izinongo. Abaqhubi banokutshintsha phakathi kwezinto ezintsha, ezikhenkcezisiweyo, okanye eziphinde zafakwa emanzini emzimbeni ngaphakathi kweresiphi efanayo. Uyilo lococeko luhlangabezana nohlolo lwe-HACCP kunye ne-ISO 22000, ngelixa uyilo lwemodyuli lwenza lula utshintsho lwe-SKU. Ngenxa yoko, izityalo zifikelela kumgangatho wemveliso ozinzileyo, ixesha elifutshane lokucoca, kunye nezikhalazo ezimbalwa ezinxulumene nencasa.
Igalikhi ineekhompawundi zesulfure ephezulu (i-allicin) ezisabela ngokukhawuleza kunye nee-ion ze-oksijini kunye nee-ion zesinyithi. Ii-mixers eziqhelekileyo okanye iitanki ezivulekileyo zibangela intlama emnyama kunye nokulahleka kwevumba. Umgca we-EasyReal usebenzisa ukudluliselwa okuvaliweyo, izinto ezichasene nokubola, kunye nolawulo lobushushu obungaphantsi kwama-70 °C ngexesha lokuxuba ukugcina iimolekyuli zencasa ezisebenzayo. Imodyuli yayo yokubulala iintsholongwane iqinisekisa ukhuseleko lweentsholongwane ngaphandle kokupheka kakhulu. Ii-interlocks zokhuseleko kunye neevalvu zococeko zithintela ukungcoliswa okunqamlezileyo ngexesha lemijikelo ye-CIP.
Xa ukhetha umthamo, cinga ngobukhulu bebhetshi kunye nephethini yokutshintsha. Umgca we-500 kg/h ukhonza isityalo se-condiment esivelisa iitoni ezi-8 ngokutshintsha. Iimodyuli eziphambili ziquka i-separator, i-dry peeler, i-grinder/pulper, i-tube-in-tube sterilizer, kunye nomatshini wokugcwalisa/wokupakisha ongacolisiyo. Iiyunithi ezikhethiweyo ezifana neebhini zokugcina izinto ezibandayo okanye ii-powder dryers zandisa ukuguquguquka kwexesha lonyaka. I-EasyReal ikwabonelela ngemigca yovavanyo yokukhusela i-R&D ngaphambi kokufakwa ngokupheleleyo.
1. Ukutya nokulungisa igalikhi eluhlaza → Ukuhlola ngesandla kunye nokususa izinto zangaphandle
2. Ukwahlulwa kwe-clove → isahluli se-roller esisebenza ngoomatshini siqhekeza iibhalbhu kancinci
3. Ukuxobula → isixhobo sokukhupha umoya owomileyo sisusa ulusu ngaphandle kwamanzi
4. Ukusila/ukuxubha → yenza intlama yegalikhi ibe bushelelezi ngakumbi
5 Ukubulala iintsholongwane → i-UHT yetyhubhu iqinisekisa ukhuseleko kunye nexesha elihlala ixesha elide eshelufini
6. Ukuzalisa/ukupakisha okungenazo iintsholongwane → uncamathiselo okanye umgubo ovalwe kwiingxowa, iijagi, okanye iidrama
Amasebe entlama kunye ne-powder ahlukile: imigca yentlama ibandakanya ukubulala iintsholongwane kwi-UHT kunye nokuzalisa, ngelixa imigca ye-powder yongeza i-dryer kunye ne-fine grinder. Onke amanyathelo axhumene phantsi kwe-PLC logic ukugcina ukulandeleka kunye nococeko.
① Isihlukanisi seGarlic Clove – Ukwahlulahlula okuthambileyo ngaphandle komonakalo
Iirola zerabha kunye nezikhewu ezilungisekayo ziqhekeza iibhalbhu zibe ziikliphu ngelixa ziphepha ukutyumza. Isihluzo esingcangcazelayo sisusa amaxolo nothuli ngaphambi kokuba zixobuke. Iidrives ezilawulwa rhoqo zilungelelanisa ubungakanani kunye nobunzima begalikhi.
② Umatshini Wokuxovula Uhlobo Olomileyo – Inkqubo Yomoya Ogcina Amanzi
Isusa ulusu ngokukhuhlana nomoya ohamba ngoxinzelelo oluphezulu, isusa iindleko zokusetyenziswa kwamanzi kunye namanzi amdaka. Uyilo oluchasene nokunganyakazi lunciphisa ukunamathela. Ukusebenza kakuhle kokukhuhla kudlula i-95% kwaye kunciphisa ukulahleka komphezulu.
③ Umatshini wokuDaya/wokuSila
Iimela zesantya esiguquguqukayo zesixhobo sokugrinda esenziwe ngentsimbi engagqwaliyo ziqinisekisa ubungakanani obufanayo bamasuntswana.
④ I-Sterilizer yeTube-in-Tube – Ulawulo oluchanekileyo lweThermal
Ingabulala iintsholongwane kwi-garlic paste ngokukhawuleza ngobushushu obufanayo. Iivalvu zomphunga kunye neeresiphi ze-PLC zilawula iiseti ze-ΔT zokuthintela i-enzyme ngaphandle kokulahleka kwencasa.
⑤ Ikhabhinethi yokuzalisa i-Aseptic – Ukutywina okungeyontsholongwane ixesha elide
Izalisa intlama kwiingxowa okanye kwiidrama ezicocekileyo. Ukubulala iintsholongwane ngomphunga ngokuzenzekelayo kwimilomo kunye nezivalo kuqinisekisa ukhuseleko lweentsholongwane.
Lo mgca uphatha igalikhi entsha, ii-clove ezigcinwe ebandayo, okanye i-puree eqandisiweyo. Iresiphi nganye ilungisa ngokuzenzekelayo ubushushu, i-vacuum, kunye nexesha lokuhlala ukuze ihlawule umahluko womswakama kunye nefayibha. Abaqhubi banokutshintsha phakathi kokuveliswa kwepeyinti kunye ne-powder phantsi kwesakhelo esinye solawulo. Ii-modular skids zivumela ukwanda kwixesha elizayo ukuya kwi-garlic-ginger okanye imigca yeziqholo ezixutyiweyo. Iimveliso ezigqityiweyo ziquka i-sterilised paste (4.5 kg yebhegi-ebhokisini okanye i-200 kg drum), iigranules (2–5 mm cut), kunye ne-powder (< 100 mesh).
I-EasyReal isebenzisa i-Siemens PLC ene-touch-screen HMI, idibanisa ulawulo lweresiphi, ukuloga kweendlela, kunye nemijikelo ye-CIP ezenzekelayo. Abaqhubi bakhetha uhlobo lwemveliso kwi-HMI, kwaye inkqubo imisela ubushushu, kunye nesantya sepompo ngokufanelekileyo. Ii-Batch ID kunye nee-alamu zirekhodwa ukuze zilandelelwe. Iimodyuli ze-Ethernet kunye ne-VPN zivumela inkxaso ekude evela kwiinjineli ze-EasyReal kwihlabathi liphela. Iingxelo zamandla namanzi zinceda izityalo ukuba ziphonononge i-OPEX kwaye zicwangcise ukugcinwa kokuthintela.
Ukususela kuyilo lwesakhiwo kunye noyilo lwe-P&ID ukuya ekwenziweni, ekugunyazisweni, nasekuqeqeshweni,IShanghai EasyReal Machinery Co., Ltd.Ibonelela ngezityalo zokulungisa igalikhi ezisebenza ngesitshixo. Abathengi bangaqala ngomgca wovavanyo ukuvavanya iiresiphi kunye nokwandisa emva kokuqinisekiswa. Yonke inkqubo ixhaswa ngamava angaphezu kweminyaka engama-25 kushishino kunye nokufakelwa kumazwe angama-30.
Qhagamshelana Nathi Ngoku: [email protected] or visit https://www.easireal.com/contact-us/ to submit your project requirements and book an engineering consultation.
