Umugqa Wokucubungula I-Citrus Isithombe Esifakiwe

I-Citrus Processing Line

Incazelo emfushane:

I-EasyReal's Citrus Processing Line iklanyelwe ukukhiqizwa okusebenzayo kwejusi, uginindela, nokugxilisa ingqondo kusuka kumawolintshi, ulamula, amagilebhisi, nezinye izithelo ezisawolintshi. Uhlelo luhlanganisa ukugeza, ukukhipha, ukusefa, ukugxilisa ingqondo, ukuvala inzalo kwe-UHT, nokugcwaliswa kwe-aseptic - ukuletha ukuhlanzeka, ukucubungula okuphezulu kwemikhiqizo yezimboni zejusi nabakhiqizi beziphuzo zezithelo.

Thumela i-imeyili kithi

Imininingwane Yomkhiqizo

Umbukiso Womkhiqizo (Thintana nathi ukuze uthole ulwazi olwengeziwe)

I-UHT Sterilizer kanye nomshini wokugcwalisa i-aseptic

Uyini Ulayini Wokucubungula I-Citrus?

A umugqa wokucubungula i-citrusiyisixazululo esiphelele sezimboni esiklanyelwe ukuguqula izithelo ezisawolintshi zibe ijusi yokuthengisa, i-pulp, i-concentrate, noma eminye imikhiqizo ene-value-added. Ulayini ngokuvamile uhlanganisa uchungechunge lwamayunithi azenzakalelayo okwamukela izithelo, ukuwashwa, ukuchotshozwa, ukukhishwa kwejusi, ukucwengwa kwe-pulp, deaeration, pasteurization noma inzalo ye-UHT, ukuhwamuka (kokugxilisa ingqondo), nokugcwaliswa kwe-aseptic.

Kuye ngomkhiqizo oqondiwe—njengejusi ye-NFC, imixube ye-pulp-in-juice, noma ijusi yewolintshi egxilile—ukulungiselelwa kungenziwa ngendlela oyifisayo ukuze kuthuthukiswe isivuno, ukugcinwa kokunambitheka, nokuphepha kwebhayoloji.

Izinhlelo ze-EasyReal zokucubungula i-citrus ziyi-modular, zi-scalable, futhi zenzelwe ukusebenza okuqhubekayo, okuhlanzekile ngaphansi kwamazinga aqinile okuphepha kokudla.

Izithelo Ezisebenzayo Nemikhiqizo Yokugcina

Imigqa yokucubungula i-citrus ye-EasyReal yakhelwe ukuphatha izinhlobo eziningi zezithelo ezisawolintshi, okuhlanganisa:

Amawolintshi Amnandi(isb. Valencia, Navel)
Ulamula
Ama-Limes
Amagilebhisi
Ama-tangerines / ama-mandarin
AmaPomelos

Le migqa ivumelana nezimo kumafomethi wemikhiqizo eminingi, okuhlanganisa:

I-NFC Juice(Not From Concentrate), ilungele imakethe entsha noma i-cold chain retail
I-Citrus Pulp- ijusi yemvelo ye-pulpy noma amabhlogo we-pulpy eqandisiwe
FCOJ(Ijusi Ewolintshi Eqandisiwe) – ilungele ukuthekelisa ngobuningi
I-Citrus Base Yeziphuzo- i-concentrates ehlanganisiwe yeziphuzo ezibandayo
I-Citrus Essential Oils & Peels- kukhishwe njengemikhiqizo eyengeziwe ngenani elengeziwe

Kungakhathaliseki ukuthi ugxile ekuthekeni kwejusi ene-asidi ephezulu noma eziphuzweni zasekhaya ze-pulp, i-EasyReal ingakwazi ukuhlanganisa ukucushwa kwemigomo ehlukene yokucubungula.

Ukugeleza Kokucubungula Okujwayelekile

Ulayini wokucubungula amawolintshi ulandela ukugeleza okuhlelekile ukuze kuqinisekiswe ikhwalithi yomkhiqizo, ukusebenza kahle kokukhiqiza, nokuphepha kokudla. Inqubo evamile ihlanganisa izigaba ezilandelayo:

Izithelo Reception & Washing- Izithelo ezisawolintshi ziyatholwa, zihlungwe, futhi zihlanzwe ukuze kukhishwe ukungcola.
Ukuchotshozwa nokukhishwa kwejusi– Isithelo sibhidlizwa ngomshini bese sidlula kuma-citrus juice extractor noma ama-twin-screw press.
Ukucwenga i-Pulp / Sieving- Ijusi ekhishiwe iyacwengwa ukuze kulungiswe okuqukethwe kwe-pulp, kusetshenziswa izisefo ezimahhadla noma ezicolekileyo kuye ngesidingo somkhiqizo.
Ukushisa Ukushisa Nokungasebenzi Kwe-Enzyme- Ijusi iyashiswa ukuze ivale ama-enzyme abangela ukugqama noma ukulahlekelwa ukunambitheka.
I-Vacuum Deaeration– Umoya uyasuswa ukuze kuthuthukiswe ukuzinza komkhiqizo futhi kuvinjwe i-oxidation.
I-Pasteurization / Inzalo ye-UHT- Ngokuya ngezidingo zempilo yeshelufu, ijusi iphathwa ngokushisa ukuze ibhubhise amagciwane ayingozi.
Ukuhwamuka (Ongakukhetha)- Ukuze kukhiqizwe i-concentrate, amanzi asuswa kusetshenziswa ama-evaporator anemiphumela eminingi.
Ukugcwaliswa kwe-Aseptic– Umkhiqizo oyinyumba ugcwaliswa ezikhwameni ze-aseptic, amabhodlela, noma izigubhu ngaphansi kwezimo eziyinyumba.

Isiteji ngasinye singenziwa ngokwezifiso ngokusekelwe ohlotsheni lwesithelo, ifomu lomkhiqizo, kanye nevolumu yokuphumayo oyifunayo.

Izisetshenziswa Ezibalulekile Emgqeni

Ulayini wokucutshungulwa kwe-citrus osebenza kahle kakhulu uhlanganisa isethi yemishini ebalulekile eklanyelwe ukukhipha ijusi, ukuhlukaniswa kwe-pulp, ukwelashwa okushisayo, kanye nokupakishwa okungenanyumba. I-EasyReal ihlinzeka ngemishini yezinga lomkhakha kuhlanganise:

I-Citrus Juice Extractor
Idizayinelwe ngokukhethekile ukukhishwa kwejusi enesivuno esikhulu kumawolintshi, ulamula, namagilebhisi anomunyu omncane ovela kuwoyela wekhasi.
I-Pulp Refiner / I-Twin-stage Pulper
Ihlukanisa i-fiber futhi ilungise okuqukethwe kwe-pulp ngokusekelwe ezidingweni zokugcina zomkhiqizo.
I-Plate noma i-Tubular UHT Sterilizer
Iletha ukwelashwa kokushisa okuphezulu okufika ku-150°C ukuze kuphephe amagciwane kuyilapho ilondoloza ikhwalithi yejusi.
I-Vacuum Deaerator
Ikhipha umoya-mpilo namabhamuza omoya ukuze ithuthukise impilo yeshalofu futhi ivimbele ukugqwala.
I-Evaporator enemiphumela eminingi (Ongakukhetha)
Isetshenziselwa ukukhiqiza ijusi yewolintshi egxilile esebenzisa amandla aphansi kanye nokugcinwa okuphezulu kwe-Brix.
Umshini Wokugcwalisa I-Aseptic
Ukugcwalisa okungenanyumba ezikhwameni ezifakwe ezigubhini, i-BIB (isikhwama esisebhokisini), noma amabhodlela eshalofu isikhathi eside ngaphandle kwezivimbelakuvunda.
I-Automatic CIP Cleaning System
Iqinisekisa ukuhlanzwa okuphelele kwamapayipi angaphakathi namathangi, kugcinwa ukuhlanzeka nokuqhubeka nokusebenza.

I-Smart Control System + CIP Integration

Imigqa yokucutshungulwa kwe-citrus e-EasyReal iza ifakwe aPLC + HMI uhlelo lokulawulaenika amandla ukuqapha kwesikhathi sangempela, ukucubungula okuzenzakalelayo, nokuphathwa kokukhiqiza okususelwa kufomula. Ama-opharetha angashintsha kalula phakathi kwezinhlobo zezithelo ezihlukene, alungise imingcele efana nesilinganiso sokugeleza, izinga lokushisa lokuvala inzalo, nesivinini sokugcwalisa, kanye nokusetha ngaphambilini kweresiphi yamaqoqo aphindaphindiwe.

Uhlelo futhi iziciama-alamu azenzakalelayo, ukufinyelela kokusekela okukude, futhiukulandelela idatha yomlando, ukusiza amafekthri ukuthi enze isikhathi esiphezulu, ukuqinisekiswa kwekhwalithi, kanye nokulandeleka.

Ngaphezu kwalokho, imigqa ye-EasyReal ihlanganisa okuhlanganiswe ngokugcweleIsistimu ye-CIP (Clean-in-Place).. Le mojula yenza ukuhlanza kwangaphakathi okuphelele kwamathangi, amapayipi, izinto ezishintsha ukushisa, namavalvu ngaphandle kokuhlakaza imishini—ukunciphisa isikhathi sokuphumula nokuhlangabezana nezindinganiso zokuhlanzeka zebanga lokudla.

Ungasiqala Kanjani Isitshalo Sokucubungula Ijusi Lecitrus? [Umhlahlandlela wesinyathelo ngesinyathelo]

Ukuqala imboni yokucubungula ijusi yewolintshi kuhilela okungaphezu nje kokuthengwa kwemishini—kumayelana nokuhlela uhlelo lokukhiqiza olunokwehla, oluhlanzekile, nolungabizi. Kungakhathaliseki ukuthi ukhiqiza ijusi ye-NFC yezimakethe zasendaweni noma ijusi yewolintshi egxilile ukuze ithekeliswe, inqubo ihlanganisa:

Ukunquma Uhlobo Nomthamo Womkhiqizo- Khetha phakathi kwejusi, i-pulp, noma ukugxila; chaza okukhiphayo kwansuku zonke.
Ukuhlela Isakhiwo Sefekthri- Ukugeleza kokukhiqizwa kwedizayini ngokwamukela impahla eluhlaza, ukucubungula, nokugcwalisa okungenanyumba.
Ukukhetha Izisetshenziswa- Ngokusekelwe ohlotsheni lwewolintshi, ifomethi yejusi, nezinga lokuzenzakalelayo.
I-Utility Design- Qinisekisa ukuthi amanzi afanele, isitimu, ugesi, nokuxhunywa komoya okucindezelwe.
Ukuqeqeshwa Koopharetha Nokuqalisa- I-EasyReal inikeza ukufakwa, ukugunyazwa, nokuqeqeshwa okusekelwe ku-SOP.
Ukuthobela Umthetho- Qinisekisa ukuthi inhlanzeko, ukuphepha, kanye nezindinganiso zempahla yezinga lokudla ziyahlangatshezwa.

I-EasyReal isekela zonke izinyathelo ngeziphakamiso zobuchwepheshe ezihambisanayo, isilinganiso sezindleko, nemidwebo yesakhiwo ukukusiza.yethula iphrojekthi ye-citrus ngokushelelayo nangempumelelo.

Kungani Khetha i-EasyReal ye-Citrus Lines?

Ngaphezu kweminyaka engu-15 yobuchwepheshe ekucutshungulweni kokudla okuwuketshezi,I-Shanghai EasyReal Machinery Co., Ltd.ilethe ngempumelelo imigqa yokucubungula amawolintshi kumakhasimende emazweni angaphezu kuka-30, ihlanganisa izitshalo zejusi, izimboni zokugxilisa ingqondo, kanye nezikhungo ze-R&D.

Kungani i-EasyReal igqama:

Ubunjiniyela be-Turnkey- Ukusuka ekuhlelweni kwesakhiwo kuya ekuhlanganisweni kwezinsiza kanye nokusetshenziswa.
Isipiliyoni sephrojekthi yomhlaba wonke- Amaphrojekthi asetshenziswa eNingizimu-mpumalanga ye-Asia, eMpumalanga Ephakathi, e-Afrika naseNingizimu Melika.
I-Modular & Scalable Systems- Ifanele iziqalo ezincane noma abakhiqizi bejusi bezinga lezimboni.
Izingxenye Eziqinisekisiwe- Zonke izingxenye zokuxhumana ezenziwe ngensimbi engagqwali yezinga lokudla, ezinamazinga e-CE/ISO.
Ukusekela Ngemva Kokuthengisa- Ukufakwa endaweni, ukuqeqeshwa okusekelwe ku-SOP, ukunikezwa kwezingxenye ezisele, kanye nokuxazulula izinkinga kude.

Amandla ethu akunjiniyela owenziwe ngendlela oyifisayo: umugqa ngamunye wewolintshi ulungiswa ngokusekelwe ezinhlosweni zomkhiqizo wakho, isabelomali, nezimo zendawo—ukuqinisekisa i-ROI ephezulu nokwethembeka kwesikhathi eside.

Cela Isixazululo Sokucubungula I-Turnkey Citrus

Ufuna ukuqala noma ukuthuthukisa ukukhiqizwa kwakho kwejusi yewolintshi? I-EasyReal isilungele ukusekela iphrojekthi yakho ngeziphakamiso zobuchwepheshe ezihambisanayo, izinhlelo zesakhiwo sefekthri, nezincomo zemishini esekelwe ezidingweni zakho ezithile.

Kungakhathaliseki ukuthi uhlela iplanti yokuhlola esezingeni elincane noma ifekthri egcwele yokucubungula amawolintshi, ithimba lethu lingakusiza: