Goji Berries ua kab
Ntse Extraction, Sterilization & Filling rau Goji Khoom
EasyReal's goji berries ua kab ua haujlwm raw khoom, ntxuav, crushing, preheating, pulping, nqus degassing, homogenizing, sterilization, thiab aseptic filling. Peb tsim txhua chav los tiv thaiv cov khoom noj tsis zoo hauv goji berries - zoo li polysaccharides, carotenoids, thiab vitamin C. Nrog rau kev tswj cov thermal maj mam thiab kaw cov kav dej, lub kaw lus khaws cov bioactive compounds kom zoo.
Koj tuaj yeem ua cov tshiab goji berries, rehydrated qhuav berries, los yog txias cia raw khoom. Peb cov qauv tsim muaj xws li goji txiv hmab txiv ntoo ntxhua khaub ncaws, lub tank ntim dej, lub tshuab pulping, lub tshuab nqus tsev deaerator, ntau qhov cuam tshuam ntog zaj duab xis evaporator, raj-hauv-tube sterilizer, thiab aseptic hnab muab tub lim. Koj tuaj yeem xaiv los tsim:
●NFC goji kua txiv (kev noj ncaj qha)
● Goji pulp (rau yogurt, smoothies, me nyuam noj)
●Goji concentrate (rau B2B export lossis extract puag)
Txhua lub kaw lus suav nrog CIP tu, kev siv hluav taws xob rov qab tsim, thiab kev tswj xyuas ntse rau kev taug qab thiab kev tswj kom zoo. Cov zis ntau ntawm 500 kg / h txog 10,000 kg / h, zoo tagnrho rau ob qho tib si startups thiab scaled factories.
Los ntawm Nutraceuticals mus rau Hom Dej Haus-Txoj Kev Ua Lag Luam Tsis Muaj Kawg
Goji berries yog nplua nuj nyob rau hauv goji polysaccharides, beta-carotene, thiab ntuj antioxidants. Lawv txhawb kev tiv thaiv kab mob, tiv thaiv lub siab, thiab qeeb kev laus. Qhov no ua rau lawv yog cov khoom siv zoo tshaj plaws rau:
● Cov dej haus ua haujlwm
●TCM (Traditional Chinese Medicine) cov qauv
● Vegan thiab noj qab haus huv smoothies
●Herbal extract factories
● Cov hom khoom noj me nyuam mos
●Export-oriented concentrate cov tub luam
EasyReal's goji berries ua kab ua haujlwm rau ntau qhov haujlwm:
● Kev noj qab haus huv & kev ua haujlwm dej haus manufacturers
● Pharmaceutical & TCM tuam txhab uas muag
● Txiv hmab txiv ntoo khoom processors nyob rau hauv Tuam Tshoj, Southeast Asia, EU
● Organic cov chaw muag khoom hauv North America & Europe
●Cov chaw tsim khoom lag luam rau cov npe kev noj qab haus huv ntiag tug
Peb pab cov neeg siv khoom tsim GMP-raws li, HACCP-npaj cov nroj tsuag nrog cov ntawv pov thawj thoob ntiaj teb. Txawm hais tias koj muag 200ml kua txiv hnab lossis 200L goji extract nruas, EasyReal's kab txhawb txhua hom ntawv.
Ua raws li koj lub peev xwm, hom khoom, thiab ntim xav tau
Thaum tsim koj cov kab goji txiv hmab txiv ntoo, xav txog cov hauv qab no:
1.Muaj peev xwm:
● Me me: 500–1,000 kg/h (pilot project, herbal shops)
● Medium scale: 2,000–3,000 kg/h (chaw dej haus hauv cheeb tsam)
● Loj: 5,000-10,000 kg/h (qib export)
2.End hom khoom:
●NFC kua txiv: yooj yim pom, ncaj qha sau
● Goji pulp: Ntau pulping, maj mam deaeration
●Concentrate: Yuav tsum tau evaporation system
●Herbal blend: Xav tau kev sib xyaw thiab pasteurization tank
3.Ntim hom:
● Khw muag khoom: iav fwj, PET, los yog spouted pouches
●Bulk: Aseptic 220L hnab-hauv-nruas, 3 ~ 20L lossis lwm yam loj BIB aseptic hnab
●Extract-qib: Thick concentrate nyob rau hauv steel nruas
EasyReal yuav pom zoo rau txoj kev kho mob ua ntej, pulping, sterilizing, thiab filling modules raws li koj lub hom phiaj khoom.Txhua lub tshuab tso cai rau kev hloov kho yav tom ntej.
Step-by-Step los ntawm Raw Goji mus rau Cov Khoom Muag Khoom Muag
1. Raw Khoom tuav
Cov txiv hmab txiv ntoo tshiab los yog qhuav goji berries raug cais, soaked (yog tias qhuav), thiab yaug.
2. Soaking & softening
Goji berries yog soaked nyob rau hauv dej sov rau 30-60 feeb kom rehydrate thiab soften ntawm daim tawv nqaij.
3. Sib tsoo &Preheating &Pulping
Crushing wolfberry rau me me hais, ces preheating nws rau tawg pectin thiab nce pulp tawm los. EasyReal lub tshuab pulping tuaj yeem tshem tawm cov tev thiab cov noob thiab tau txais cov nqaij nyoos wolfberry pulp.
4. Filtration & Deaeration
Kua txiv yog lim thiab huab cua raug tshem tawm nrog lub tshuab nqus tsev deaerator los tiv thaiv xim thiab saj.
5. Evaporation (yeem)
Poob zaj duab xis evaporator concentrates kua txiv mus txog 42 ° Brix yog ua kom concentrate.
6. Sterilization
Tubular sterilizer heats pulp mus rau 105 ~ 125 ° C los tua cov kab mob. Thiab txais yuav Tube-hauv-tube sterilizer rau cov kua txiv hmab txiv ntoo.
7. Aseptic filling
Cov kua txiv sterilized tau ntim rau hauv hnab aseptic los ntawm EasyReal Aseptic Bag Filler
Goji Washer thiab Soaking Tshuab
Lub tshuab no tshem tawm cov av thiab tshuaj tua kab los ntawm cov tshiab los yog qhuav goji berries, maj mam rehydrates qhuav berries. Cov cuab yeej siv tu tshuab siv lub tshuab ntxhua khaub ncaws, thiab lub suab nrov ntawm cov cua-dej sib tov kom tsis txhob muaj kev sib tsoo, khob, thiab khawb thaum lub sij hawm ntxuav, cia cov wolfberries ntws sib npaug.
Goji Pulping Tshuab
Lub tshuab goji pulping siv lub mesh zoo thiab kev kub ceev rotor kom cais cov noob thiab daim tawv nqaij ntawm cov tawv nqaij. Nws ua cov mos mos, soaked berries nrog kev puas tsuaj tsawg. Koj tuaj yeem kho qhov screen loj rau puree los yog kua txiv hmab txiv ntoo. Stainless hlau tsim yog resistant rau acid nyob rau hauv goji. Lub tshuab no ua tiav txog li 90% tawm los thiab txhawb CIP pib tu.
Nqus Deaerator rau Goji kua txiv
Lub tshuab nqus tsev deaerator tshem tawm cov huab cua los ntawm cov kua txiv hmab txiv ntoo kom khaws cov xim thiab cov as-ham. Nws siv lub tshuab nqus tsev kaw kom tiv thaiv beta-carotene thiab tiv thaiv oxidation. Lub deaerator yog qhov tseem ceeb rau kev tiv thaiv lub raj mis thaum lub sij hawm cia. Nws yog tag nrho automated thiab kho lub nqus tsev vacuum rau cov khoom sib txawv.
Falling-Film Evaporator rau Goji Concentrate
Cov evaporator poob-zaj duab xis heats cov kua txiv hmab txiv ntoo hauv cov txheej nyias hla cov hlab ntsug. Nws sai sai tshem dej ntawm qhov kub thiab txias. Qhov no tiv thaiv goji polysaccharides thiab ua kom muaj ntxhiab tsw. Cov evaporator siv cov cua kub cua sov thiab lub tshuab nqus tsev vacuum. Koj tuaj yeem xaiv los ntawm ib qho txiaj ntsig lossis ntau qhov cuam tshuam rau kev txuag hluav taws xob.
Sterilizer rau Goji khoom
Cov sterilizer no siv cov dej kub dhau rau kev sib pauv cua sov tsis ncaj nrog cov kua txiv hmab txiv ntoo los yog cov kua txiv hmab txiv ntoo kom ua kom tsis muaj menyuam. Nyob ntawm cov khoom viscosity, xws li tubular sterilizer los yog tube-in-tube sterilizer yog siv-txhua tus qauv optimized rau cov khoom tshwj xeeb. Lub kaw lus suav nrog lub ntsuas kub thiab lub siab rov qab valve kom tswj tau meej. Nws ua haujlwm tau zoo ntawm cov kua txiv hmab txiv ntoo thiab cov tawv nqaij tuab, ua rau cov enzymes tsis ua haujlwm thiab ua kom lub neej ntev.
Aseptic Filling Tshuab rau Goji Extract
Cov aseptic muab tso rau hauv cov kua txiv hmab txiv ntoo los yog kua txiv hmab txiv ntoo rau hauv cov hnab tsis muaj menyuam nyob hauv chav kawm-100. Nws siv lub tshuab ua kom tsis muaj menyuam, cov lim dej HEPA, thiab cov twj tsis pub kov tsis pub sau. Koj tuaj yeem sau 1L, 5L, 220L, lossis 1,000L ntim. Lub muab tub lim zam tsis txhob sib cuag oxygen thiab txhawb nqa kub lossis ambient filling. Nws suav nrog nws pib qhov hnyav thiab cap sealing.
Cov tswv yim yooj yim: Tshiab, qhuav, lossis khov Goji - Ntau yam khoom kawg
Lub EasyReal goji berries ua kab ua haujlwm ntau yam ntawm cov ntaub ntawv raw nrog cov txiaj ntsig zoo. Koj tuaj yeem siv:
●Fresh goji berries(los ntawm kev ua liaj ua teb hauv tsev lossis kev thauj mus los txias)
●Sun-dried los yog qhov cub-qhuav berries(rehydrated ua ntej pulping)
●Frozen berries(Defrosted nrog dej preheating chav tsev)
Txhua hom khoom muaj qhov sib txawv me ntsis kev xav tau. Cov txiv hmab txiv ntoo tshiab yuav tsum tau ceev sorting thiab mos crushing. Qhuav berries xav tau ntev soaking thiab fiber ntau sib cais. Frozen berries tau txais txiaj ntsig los ntawm kev sov sov los tiv thaiv lawv cov qauv. Peb lub tshuab nqus dej thiab pulping yog kho kom haum rau cov kev hloov pauv no.
End khoom yooj yooj yim suav nrog:
●Goji kua txiv
●Goji puree
●Goji concentrate(42 hli)
●Herbal extract(goji + jujube, longan, thiab lwm yam)
Koj tuaj yeem hloov ntawm cov txiaj ntsig no los ntawm kev hloov kho ob peb kauj ruam ua. Piv txwv li, kua txiv hmab txiv ntoo thiab cov kua txiv hmab txiv ntoo sib koom ua ke ua ntej-kawg tab sis diverge hauv kev pom. Concentrate ntxiv cov evaporation module, thiab cov extracts xav tau kev sib xyaw thiab pH hloov tso tsheb hlau luam.
Peb txhawb kev tsim khoom lag luam thiab tuaj yeem hloov kho tag nrho cov kab ua haujlwm raws li cov neeg siv khoom sib txawv.
Qhov kev hloov pauv no pab cov neeg tsim khoom teb rau kev hloov pauv kev lag luam-xws li kev thov nce ntxiv rau kev tiv thaiv cov dej qab zib los yog xoom-ntxiv khoom noj rau menyuam yaus. EasyReal ua kom muaj kev hloov pauv sai nrog cov cuab yeej hloov pauv tsis pub dawb thiab cov ntsuas ntsuas ua ntej hauv PLC system. Koj tuaj yeem khiav ntau SKUs nrog tib kab, txhawb ROI.
Full-Line Automation nrog PLC, HMI & Visual Monitoring
EasyReal equips txhua goji txiv hmab txiv ntoo ua kab nrog lub hauv paus tswj system. Cov kab siv Siemens PLC los tswj qhov kub thiab txias, ntws, nqus tsev, txhaws ceev, thiab tu lub voj voog. Cov neeg khiav dej num siv lub touchscreen HMI los saib xyuas thiab kho cov kev txwv.
Cov yam ntxwv tseem ceeb muaj xws li:
●Daim ntawv qhia cia:Txuag khoom presets rau NFC kua txiv, los yog mloog zoo.
●Batch traceability:Sau txhua qhov kev tsim khoom nrog lub sijhawm, temp, thiab tus neeg teb xov tooj cav.
●Visual alarms:tswb lub teeb qhia cov neeg khiav dej num los xyuas lub siab, chav dej, lossis qhov chaw valve.
●Chaw taws teeb tswj:Kev them nyiaj yug rau VPN lossis kev tswj hwm hauv zos los ntawm chaw ua haujlwm hauv computer.
●Cov ntaub ntawv siv hluav taws xob:Taug qab chav dej, dej, thiab siv fais fab hauv lub sijhawm.
●CIP kev koom ua ke:Tsis siv neeg kub-dej thiab tshuaj ntxuav lub voj voog, kaw thiab kaw.
Rau cov neeg siv khoom thoob ntiaj teb, peb muab ntau hom lus HMI interfaces (Lus Askiv, Mev, Suav, Arabic, Lavxias, thiab lwm yam).
Nrog rau qhov kev tswj ntse no, cov pab pawg me tuaj yeem khiav lub Hoobkas ua haujlwm siab. Kev poob qis yog txo qis, kev ua kom zoo dua qub, thiab txhua pawg ua raws li kev nyab xeeb ntawm zaub mov. Cov neeg siv khoom hauv Tebchaws Europe, Southeast Asia, thiab Middle East siv peb lub cev rau GFSI, FDA, thiab Halal-certified ntau lawm.
Tau txais kev txhawb nqa kws tshaj lij los ntawm EasyReal-Cov Ntaub Ntawv Thoob Ntiaj Teb, Kev Tsim Kho Kev Cai, Kev xa khoom sai
Txawm hais tias koj yog hom tshuaj ntsuab extract, kua txiv hmab txiv ntoo pib, lossis cov khoom noj khoom haus, EasyReal yuav pab koj tsim, tsim, thiab khiav koj cov goji txiv hmab txiv ntoo ua cog. Peb muaj ntau tshaj 25 xyoo ntawm kev pab cov neeg siv khoom nyob rau hauv ntau tshaj 30 lub teb chaws. Los ntawm cov txiv hmab txiv ntoo nyoos sorting rau aseptic ntim, peb xa cov tshuab turnkey uas muaj txiaj ntsig, huv si, thiab yooj yim rau scale.
Peb muab:
● Tag nrho lub Hoobkas layout npaj tswv yim
● Cov cuab yeej teeb duab kos duab thiab kev taw qhia kev teeb tsa
● Kev sib dhos ua ntej xa khoom thiab kev sim ua haujlwm
● On-site engineer xa thiab kev cob qhia neeg ua haujlwm
● Cov khoom seem Tshuag thiab 7/24 kev them nyiaj yug tom qab muag
Peb cov kev daws teeb meem yog hloov tau, tus nqi tsim nyog, thiab ua pov thawj hauv thaj chaw. Hauv Suav teb, peb tau txhawb nqa GMP-raws li goji extract cog tej yaam num hauv Ningxia thiab industrial goji ua kab hauv Xinjiang. Nrog EasyReal, koj tau txais kev nkag mus rau kev tsim khoom muaj peev xwm txhim khu kev qha thiab kev pabcuam hauv cheeb tsam rau koj cov kev xav tau ua haujlwm goji.
Cia peb tig koj cov peev txheej goji berry rau hauv cov khoom lag luam zoo. Tiv tauj peb hnub no kom tau txais cov lus pom zoo, cov npe tshuab, thiab kev suav ROI. Peb pab neeg yuav kho koj txoj kab raws li koj cov hom phiaj khoom thiab kev xav tau kev lag luam.
