Citrus Processing Line

Tsanangudzo Pfupi:

EasyReal's Citrus Processing Line yakagadzirirwa kugadzirwa kwakanaka kwejusi, pulp, uye kutarisisa kubva maranjisi, mandimu, magrapefruits, uye mimwe michero yecitrus. Iyo sisitimu inosanganisira kugeza, kudhirowa, sieving, kuisa pfungwa, UHT sterilization, uye aseptic kuzadza - kuendesa hutsanana, yakakwirira-goho kugadzirisa kwemafekitori ejusi uye vagadziri vezvinwiwa zvemichero.

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UHT Sterilizer uye aseptic yekuzadza muchina

Chii chinonzi Citrus Processing Line?

A citrus processing linechigadziriso chakazara cheindasitiri chakagadzirirwa kushandura michero mitsva yecitrus kuita muto wekutengesa, pulp, concentrate, kana zvimwe zvigadzirwa-zvakawedzerwa zvakakosha. Mutsara uyu unowanzo sanganisira akatevedzana otomatiki mayuniti ekugamuchira michero, kugeza, kupwanya, kuburitsa muto, kucheneswa kwe pulp, deaeration, pasteurization kana UHT sterilization, evaporation (yekusimbisa), uye aseptic kuzadza.

Zvichienderana nechigadzirwa chakanangwa - senge NFC muto, pulp-in-jusi musanganiswa, kana yakanyudzwa muto weorenji - gadziriso yacho inogona kugadzirwa kuti ikwidzise goho, kuchengetedza flavour, uye microbiological kuchengetedza.

EasyReal citrus kugadzirisa masisitimu ari modular, scalable, uye akagadzirwa kuti aenderere mberi, ane hutsanana kushanda pasi pekusimba kwekuchengetedza chikafu.

Inoshanda Fruits & End Zvigadzirwa

EasyReal's citrus processing mitsara yakagadzirirwa kubata zvakasiyana-siyana zvemichero yecitrus, kusanganisira:

Sweet Oranges(semuenzaniso Valencia, Guvhu)
Lemons
Limes
Grapefruits
Tangerines / Mandarin
Pomelos

Iyi mitsetse inochinjika kune akawanda zvigadzirwa mafomati, anosanganisira:

NFC Muto(Kwete Kubva kuConcentrate), yakanakira musika mutsva kana inotonhora cheni yekutengesa
Citrus Pulp- yakasikwa pulpy muto kana nechando pulp blocks
FCOJ(Frozen Concentrated Orange Juice) - yakakodzera kutengesa kunze kwenyika
Citrus Base for Beverages- blended concentrates for soft drinks
Citrus Essential Oiri & Peels- inotorwa sezvigadzirwa zvekuwedzera kukosha

Kunyangwe iwe uchitarisa kune yakakwira-asidhi muto wekutengesa kana zvinwiwa zvemukati zvepulp, EasyReal inogona kugadzirisa kurongeka kwezvinangwa zvakasiyana zvekugadzirisa.

Standard Processing Flow

Mutsara wekugadzira citrus unotevera kuyerera kwakarongeka kuti ive nechokwadi chemhando yechigadzirwa, kushanda zvakanaka kwekugadzira, uye kuchengetedza chikafu. Iyo yakajairika maitiro inosanganisira anotevera matanho:

Chibereko Reception & Washing- Zvitsva zvecitrus michero inogamuchirwa, yakarongedzwa, uye inocheneswa kubvisa tsvina.
Kupwanya & Kubvisa Muto- Chibereko chacho chinoputswa nemuchina uye chinopfuudzwa kuburikidza nemacitrus juice extractors kana twin-screw presses.
Pulp Refining / Sieving-Muto wakachekwa unonatswa kuti ugadzirise zviri mukati me pulp, uchishandisa sieve yakakasharara kana yakanaka zvichienderana nezvinodiwa nechigadzirwa.
Preheating & Enzyme Inactivation-Muto unodziirwa kudzima ma enzymes anokonzera browning kana kurasika.
Vacuum Deaeration- Mhepo inobviswa kuvandudza kugadzikana kwechigadzirwa uye kudzivirira oxidation.
Pasteurization / UHT Sterilization- Zvichienderana nesherufu-hupenyu zvinodiwa, muto unobatwa nekushisa kuti uparadze hutachiona hunokuvadza.
Evaporation (Sarudzo)-Kugadzira zvakanyanya, mvura inobviswa uchishandisa multi-effect evaporators.
Aseptic Kuzadza-Chigadzirwa chisina kuchena chinozadzwa mumabhegi easeptic, mabhodhoro, kana zvigubhu pasi pemamiriro asina kuchena.

Imwe neimwe nhanho inogona kugadziridzwa zvichienderana nerudzi rwemichero, chimiro chechigadzirwa, uye inodiwa inobuda vhoriyamu.

Key Equipments muMutsetse

Iyo yepamusoro-inoshanda citrus yekugadzirisa mutsara inobatanidza seti yemakina akakosha akagadzirirwa kubviswa kwejusi, kupatsanurwa kwepulp, kurapwa kwemafuta, uye kurongedza kusingabereki. EasyReal inopa indasitiri-giredhi michina inosanganisira:

Citrus Juice Extractor
Yakagadzirirwa kutorwa kwemuto wepamusoro-soro kubva maranjisi, mandimu, uye magrapefruit ane kuvava kushoma kubva kumafuta epeel.
Pulp Refiner / Twin-stage Pulper
Inoparadzanisa fiber uye inogadzirisa pulp zvemukati zvinoenderana nezvinodiwa zvechigadzirwa chekupedzisira.
Ndiro kana Tubular UHT Sterilizer
Inopa kurapa kwepamusoro-soro kwekushisa kusvika ku150 ° C kuitira kuchengetedza microbial uku ichichengetedza muto wemhando.
Vacuum Deaerator
Inobvisa mweya weokisijeni nemhepo kusimudzira hupenyu hwesherufu uye kudzivirira oxidation.
Multi-effect Evaporator (Sarudzo)
Inoshandiswa kugadzira muto wecitrus wakanyanya kushandisa simba rakaderera uye nekuchengetedza Brix zvakanyanya.
Aseptic Kuzadza Machine
Kuzadza zvisina mbereko mumabhegi-mu-madhiramu, BIB (bhegi-mu-bhokisi), kana mabhodhoro kwehupenyu hurefu hwesherufu pasina zvinodzivirira.
Otomatiki CIP Yekuchenesa System
Inovimbisa kucheneswa kwakakwana kwemapaipi emukati nematangi, kuchengetedza hutsanana uye kuenderera mberi kwekushanda.

Smart Control System + CIP Kubatanidzwa

EasyReal citrus kugadzirisa mitsara inouya ine aPLC + HMI control systemiyo inogonesa chaiyo-nguva yekutarisa, process otomatiki, uye formula-yakavakirwa kugadzirwa manejimendi. Vashandisi vanogona kushandura zviri nyore pakati pemhando dzakasiyana dzemichero, gadzirisa maparamendi akadai seyekuyerera, tembiricha yekumisa, uye kumhanya kwekuzadza, uye chengetedza resipi presets inodzokororwa mabhechi.

Iyo system zvakare inoratidziraotomatiki maaramu, kure kutsigira kuwana,uyenhoroondo data tracking, kubatsira mafekitari kukwirisa nguva, simbisiro yemhando, uye traceability.

Mukuwedzera, EasyReal mitsara inosanganisira yakanyatsobatanidzwaCIP (Yakachena-mu-Nzvimbo) system. Iyi module inoita kunyatso chenesa mukati mematangi, mapaipi, zvinopisa kupisa, uye mavharuvhu pasina kupatsanura midziyo-kuderedza nguva yekudzikira uye kusangana neyekudya-giredhi yehutsanana.

Nzira Yokutanga Citrus Juice Processing Plant? [Nhanho-ne-Nhanho Gwaro]

Kutanga sitimu yekugadzira muto wecitrus kunosanganisira zvinopfuura kungotenga midziyo - ndezvekuronga scalable, hutsanana, uye inodhura-inoshanda yekugadzira system. Kunyangwe iwe uri kugadzira muto weNFC wemisika yemuno kana muto weorenji wakaiswa kunze kwenyika, maitiro anosanganisira:

Kusarudza Chigadzirwa Type & Capacity-Sarudza pakati pejusi, pulp, kana kuisa pfungwa; tsanangura kubuda kwezuva nezuva.
Factory Layout Planning- Dhizaini yekugadzira inoyerera neyakaomeswa kugashira, kugadzirisa, uye sterile kuzadza.
Kusarudza Equipment-Zvichienderana nerudzi rwecitrus, muto fomati, uye otomatiki nhanho.
Utility Design-Iva nechokwadi chemvura yakakodzera, chiutsi, magetsi uye nemhepo yakamanikidzwa.
Kudzidzisa Operator & Kutanga-Up- EasyReal inopa kuisirwa, kutumira, uye SOP-yakavakirwa kudzidziswa.
Regulatory Compliance- Ita shuwa kuti hutsanana, chengetedzo, uye chikafu-giredhi zvigadzirwa zvinosangana.

EasyReal inotsigira nhanho yega yega neakarongedzerwa tekinoroji mazano, mutengo wekufungidzira, uye marongero ekudhirowa kuti akubatsire.tanga chirongwa checitrus zvakanaka uye nemazvo.

Sei Kusarudza EasyReal yeCitrus Lines?

Neanopfuura makore gumi nemashanu ehunyanzvi mukugadzira chikafu chemvura,Iyo kambani Shanghai EasyReal Machinery Co., Ltd.yakabudirira kuendesa mitsara yekugadzira citrus kune vatengi vari munyika dzinopfuura makumi matatu, inovhara zvidyarwa zvejusi, mafekitori ekutarisa, uye R&D masangano.

Nei EasyReal ichimira pachena:

Turnkey Engineering-Kubva pakuronga kuronga kusvika kukubatanidza utility uye kutumirwa.
Global Project Chiitiko-Mapurojekiti anoitwa muSoutheast Asia, Middle East, Africa, uye South America.
Modular & Scalable Systems-Ikodzere madiki ekutanga kana maindasitiri-scale juice vagadziri.
Certified Components- Yese mativi ekubatanidza akagadzirwa kubva pachikafu-giredhi simbi isina tsvina, ine CE / ISO zviyero.
Mushure-Kutengesa Kutsigira-Pa-saiti kuisirwa, SOP-yakavakirwa kudzidziswa, nzvimbo dzekuchengetera, uye kure kugadzirisa dambudziko.

Simba redu riri muinjiniya yakagadziridzwa: mutsara wega wega wecitrus unogadziriswa zvichienderana nezvinangwa zvechigadzirwa chako, bhajeti, uye mamiriro enzvimbo - kuve nechokwadi chepamusoro ROI uye kuvimbika kwenguva refu.

Kumbira Turnkey Citrus Processing Solution

Uri kutsvaga kutanga kana kusimudzira kugadzirwa kwemuto wecitrus? EasyReal yakagadzirira kutsigira chirongwa chako neakarongedzerwa tekinoroji zvikumbiro, zvirongwa zvefekitori marongero, uye kurudziro yemidziyo zvinoenderana nezvako chaizvo zvaunoda.

Kunyangwe iwe urikuronga diki-muyero chirimwa kana yakazara-chiyero chekugadzira machuru, timu yedu inogona kukubatsira: