KUBVUNZVA IZVOZVI

Muchina weKupwanya Michero

EasyReal'sMuchina weKupwanya Micheroiyuniti yemaindasitiri inoshanda zvakanyanya yakagadzirirwa kubvisa pulp kubva mumichero nemiriwo mitsva. Yakagadzirwa kugadzira muto, puree, jamu, uye concentrate, inoparadzanisa ganda, mbeu, uye fibers kubva mupulp inodyiwa isina marara akawanda. Muchina uyu unowanikwa mumhando dzakasiyana uye saizi dzema mesh kuti ubate zvinhu zvakasiyana-siyana - kubva kumichero yakapfava senge bhanana nemango kusvika kumhando dzakaoma senge apuro kana domasi. Nesarudzo dzekugadzirisa modular uye dhizaini yekuchenesa isina ngura, iyi pulper chinhu chakakosha mumasisitimu emazuva ano ekugadzira michero nemiriwo pasi rese.

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Tsananguro yeMuchina weEasyReal Fruit Pulper

Zviri NyoreMuchina weKupwanya Micheroinoshandisa nzira yekuongorora machira emichero nekumhanya kukuru kuti iparadze matishu emichero uye ibvise pulp yakatsetseka uku ichiparadzanisa zvinhu zvisingadiwe sembeu, matehwe, kana zvidimbu zvefiber. Dhizaini yemuchina uyu inobvumira magadzirirwo echikamu chimwe chete kana zviviri, zvichiita kuti chigadzirwa chigone kuchinjika kune zvinodiwa zvakasiyana.

Yakagadzirwa nesimbi isingatsvinda yemhando yeSUS 304 kana 316L, ine masikirini anochinjika (0.4–2.0 mm), kumhanya kwerotor kunogadzirisika, uye kupatsanurwa kusina maturusi ekuchenesa. Kugona kuburitsa zvinhu kunotangira pa500 kg/h kusvika pa10 matani/h, zvichienderana nehukuru hwemodhi uye rudzi rwechinhu chacho.

Zvakanakira zvehunyanzvi zvinosanganisira:

Goho guru remupunga (>90% chiyero chekupora)
Kupfava uye magadzirirwo zvinogadziriswa
Kushanda nguva dzose nekushandisa simba shoma
Kugadziriswa zvinyoro nyoro kuchengetedza kunaka uye zvinovaka muviri
Yakakodzera kushandiswa kwe pulping inopisa uye inotonhora

Muchina uyu wakabatanidzwa zvakanyanya mumitsetse yemichero yakachekwa, zvirimwa zvekudya zvevana, mafekitori edomasi, uye nzvimbo dzekugadzira muto — zvichivimbisa kuti chigadzirwa chacho chinogara chiri chemhando yepamusoro uye kuti chinoshanda zvakanaka.

Maitiro Ekushandisa Muchina weEasyReal Fruit Pulper

Muchina weFruit Pulper wakakodzera kushandiswa kwakasiyana-siyana kwekugadzira michero nemiriwo, kusanganisira:

Tomato paste, sosi, uye puree
Mango puree, puree, uye chikafu chevana
Bhanana puree nejamu
Muto weapuro nekugadzirwa kwemuto une makore
Berry pulp yejamu kana concentrate
Peach neapricot puree yekubika
Michero yakasanganiswa yezvinwiwa kana smoothies
Kuzadza bhekari, madhizeti, uye misanganiswa yemukaka

Mumafekitori mazhinji ekugadzirisa, muchina we pulper unoshanda sechikamu chikurumushure mekupwanya kana kupisa, zvichiita kuti zviite sekuti enzyme treatment, concentration, kana UHT sterilization ishande zvakanaka. Muchina uyu unonyanya kukosha pakugadzira michero ine fibrous kana sticky apo kupatsanurwa kwakanyatsojeka kunodiwa kuti isangane nezvinodiwa zvemagadzirirwo echigadzirwa.

Kubvisa Mazai eMichero Kunoda Midziyo Yakakosha Yekugadzirisa

Kubvisa muchero wemhando yepamusoro hakusi nyore sekupwanya muchero — zvinhu zvakasiyana-siyana zvinoda kubatwa zvakasiyana nekuda kwekunaka kwawo, huwandu hwefiber, uye kusimba kwechimiro chawo.

Mienzaniso:

Mango: ine fibrous ine dombo guru repakati — inoda kupwanya usati watanga uye kupwanya simbi padanho rechipiri
Madomasi: hunyoro hwakawanda nembeu — inoda pulping yemesh yakatsetseka + decanter
Bhanana: starch yakawanda — inoda kupurwa zvishoma nezvishoma kudzivirira gelatinization
Apuro: magadzirirwo akasimba — kazhinji inoda kudziiswa kuti ipfave isati yatanga kupwanywa

Matambudziko anosanganisira:

Kudzivirira kuvhara sikirini panguva yekushanda nguva dzose
Kuderedza kurasikirwa kweganda uku uchivimbisa kubviswa kwembeu/ganda
Kuchengetedza kunhuhwirira uye zvinovaka muviri panguva yekupisa
Kudzivirira oxidation uye furo muzvinhu zvinonzwa kutonhora

EasyReal inogadzira michina yayo yekudhindamarotor anochinjika, sarudzo dzakawanda dzechidzitirouyemota dzinomhanya zvinoshandukakukunda matambudziko aya ekugadzirisa — kubatsira varimi kuwana goho guru, kugara kwakafanana, uye kuyerera kwakanaka kwemvura iri pasi.

Ndima Inoshandiswa Nega Inogadziriswa: Kukosha Kwehutano uye Fomu Rechigadzirwa Kuchinja-chinja

Mupunga wemichero wakapfuma mufaibha, shuga dzechisikigo, uye mavitamini— zvichiita kuti ive chinhu chakakosha muzvikafu zvinovaka muviri zvakaita semapurees evana, masmoothies, uye majusi ane hutano. Semuenzaniso, mango pulp ine β-carotene yakawanda uye vhitamini A, nepo banana puree ichipa potassium uye starch inodzivirira kugaya chikafu.

Maitiro ekugadzira pulping anosarudzawo chigadzirwa chekupedzisiramagadzirirwo, kunzwa kwemuromo, uye kugadzikana kwebasaZvichienderana nezvinodiwa pamusika, muchero wemupunga unogona kushandiswa se:

Zvinwiwa zvine muto wakananga (zvinwiwa zvine makore, zvine faibha yakawanda)
Chinotangira pasteurization uye kuzadza kweaseptic
Zvinodiwa muzvinwiwa zvakaviriswa (semuenzaniso, kombucha)
Pulp yakapedzwa zvishoma yekutengeswa kunze kwenyika kana yekusanganisa kwechipiri
Nzvimbo yekuisa jamu, jeli, masosi, kana yogati yemichero

Muchina weEasyReal unogonesa vagadziri kuchinja pakati pemapurogiramu aya nezvidzitiro zvinochinjika, kugadzirisa maparamendi emaitirouyekuburitswa kwechigadzirwa chine hutsanana— kuona kuti pulp yemhando yepamusoro yemhando yepamusoro muzvikamu zvese.

Maitiro Ekusarudza Kurongeka Kwemuchina Wemichero Yekupura Zvibereko Zvakakodzera

Kusarudza pulper yakakodzera kunoenderana ne:

Kugona Kugadzira

Sarudzo kubva pa0.5 T/h (batch small) kusvika pa20 T/h (industrial lines). Funga nezve kugona kwetangi rekupwanya nekudzika kwemvura kuti rienderane nemagetsi anoshandiswa.

Rudzi rweChigadzirwa Chekupedzisira

Nyama yemwana mutete→ pulper ine nhanho mbiri + 0.4 mm skrini
Hwaro hwemuto→ pulper ine nhanho imwe chete + chidzitiro che 0.7 mm
Hwaro hwejamu→ sikirini yakaoma + kumhanya kunonoka kuchengetedza magadzirirwo

⚙Hunhu hwezvinhu zvisina kugadzirwa

Michero ine faibha yakawanda → rotor yakasimbiswa, mashizha akafara
Michero ine asidhi → kushandiswa kwesimbi isina ngura ye316L
Michero inonamira kana kuti inoodza ganda → nguva pfupi yekugara uye dziviriro yegesi isina simba (sarudzo)

Zvinodiwa paKuchengetedza Hutsanana

Kukuruma nekukurumidza, kushanda kwe auto-CIP, uye chimiro chakavhurika chekutarisa nemaziso ndizvo zvakakosha kune zvivakwa zvine nguva zhinji dzekuchinja zvigadzirwa.

Chikwata chedu chehunyanzvi chinopa mazano ekugadzira uye mazano ekugadzira michero yemhando yega yega kuitira kuti zvive pachena kuti michina yacho inoenderana zvakanaka.

Chati Yekuyerera Kwematanho Ekugadzirisa Michero

Maitiro akajairika ekugadzira michero mumutsara wekugadzira michero anotevera matanho aya:

Kugamuchira uye Kuronga Michero
Michero isina kubikwa inorongwa nemaziso uye nehunyanzvi kuti ione kana paine zvikanganiso kana kusakwana kwehukuru.
Kusuka uye Kukwesha
Zvishandiso zvekuwacha zvine simba guru zvinobvisa ivhu, mishonga yezvipembenene, nezvimwe zvinhu zvisina kunaka.
Kupwanya kana Kudziisa Pamberi
Pamichero mikuru yakaita semango kana apuro, muchina wekupwanya kana wekupisa unopfavisa zvinhu zvakabikwa uye unoputsa chimiro.
Kudyisa kuPulper Machine
Muchero wakapwanywa kana kuti wakagadziriswa kare unopombwa mu pulper hopper uchidzora mwero wekuyerera kwemvura.
Kubvisa Pulp
Mapazi erotor anosunda chinhu ichi nepakati pesimbi isingatsvi, achiparadzanisa mbeu, masvuura, uye zvinhu zvine fibrous matter. Chinobuda chinobva pa pulp yakatsetseka ine kurongeka kwakafanotaurwa.
Kudhonza Kwechipiri (Sarudzo)
Kuti goho riwedzere kana kuti rive rakapfava, pulp inoenda kuchikamu chechipiri chine skrini yakapfava.
Kuunganidzwa kwePulp uye Buffering
Pulp inochengetwa mumatangi ebhavhu akavharirwa kuti ishandiswe mukuita zvinhu zvinotevera (pasteurization, evaporation, filling, etc.)
Kucheneswa Kwenguva
Mushure mekupedza basa, muchina unocheneswa uchishandisa CIP kana kusukurudzwa nemaoko, uchishandisa skrini yakazara uye rotor access.

Midziyo mikuru muFruit Pulper Line

Mukugadzirwa kwemuchero wemichero wakakwana,Muchina weKupwanya MicheroInoshanda pamwe chete nemayuniti akakosha ekumusoro nepasi. Pazasi pane kutsanangurwa kwakadzama kwemidziyo mikuru:

Muchina weKupwanya Michero / Pre-Breaker

Chigadzirwa ichi, chakaiswa chisati chaiswa pulper, chinoshandisa mablades kana ma toothed rollers kupwanya michero yese yakaita sematomatisi, mango, kana apuro. Kupwanya usati watanga kunoderedza saizi yezvidimbu, zvichiwedzera kushanda zvakanaka kwepulping uye goho. Mamodheru anosanganisira magadzirirwo emukana anogadziriswa uye mamota anodzorwa nefrequency.

Pulper Imwe/Yematanho Maviri

EasyReal inopa magadzirirwo emhando imwe chete uye maviri. Danho rekutanga rinoshandisa sikirini yakakora kubvisa ganda nembeu; danho rechipiri rinonatsa dumbu uchishandisa mesh yakapfava. Magadzirirwo emhando mbiri akanakira michero ine fibrous senge mango kana kiwi.

Masekirini Anochinjika (0.4–2.0 mm)

Pakati pemuchina pane sisitimu yesimbi isina ngura. Vashandisi vanogona kuchinja saizi dzemesh kuti vagadzirise kupfava kwepulp — yakakodzera zvigadzirwa zvakasiyana zvakaita sechikafu chevana, jamu, kana zvinwiwa.

Rotor Yekumhanya Kwakakwirira + Kuungana Kwemapaddle

Zvichishandiswa injini inochinja-chinja, mapidhi anomhanyisa michero anosunda nekuicheka nepakati pechidzitiro. Maumbirwo emapanga anosiyana (akakombama kana kuti akatwasuka) kuti akwane magadzirirwo akasiyana emichero. Zvinhu zvese zvakagadzirwa nesimbi isingapfeki.

Dhizaini yeBazi reFuremu Yakavhurika

Chigadziko ichi chine furemu yesimbi isina ngura yakavhurika kuti chionekwe zviri nyore uye chicheneswe zvakanaka. Kubvisa mvura pasi uye mavhiri esimbi anosarudzwa zvinoita kuti zvifambe zvakanaka uye zviri nyore kugadzirisa.

Chiteshi Chekubuditsa & Chiteshi Chekusara

Pulp inobuda pakati nepakati kuburikidza negravity, ukuwo mbeu nematehwe zvichiburitswa nemativi. Mamwe mamodheru anotsigira kubatana ne screw conveyors kana solid-liquid separation units.

Magadzirirwo aya anoita kuti EasyReal's pulper ive yepamusoro pane masisitimu echinyakare pakugadzikana, kuchinjika, uye kuchena, uye inoshandiswa zvakanyanya mumitsetse yedomasi, mango, kiwi, uye mitsetse yemichero yakasanganiswa.

Kuchinjika Kwezvinhu & Kuchinjika Kwekubuda

EasyReal'sMuchina weKupwanya Micheroinogona kushandiswa zvakasiyana-siyana, yakagadzirirwa kubata mhando dzakasiyana dzemichero uye kugadzirisa zvinodiwa nezvigadzirwa zvakasiyana-siyana:

Zvishandiso Zvinowirirana

Michero yakapfava: bhanana, papaya, sitirobheri, pichi
Michero yakasimba: apuro, peya (inoda kudziyisa)
Inonamira kana kuti ine starch: mango, gwavha, jujube
Michero yakadyarwa: domasi, kiwi, muchero wepassion
Mabheri ane matehwe: mazambiringa, blueberry (anoshandiswa ne coarse mesh)

Sarudzo dzeZvinhu Zvinobuda Muchigadzirwa

Puree yakaoma: yejamu, masosi, uye zvekudya zvekubika
Puree yakanaka: yezvekudya zvevana, misanganiswa yeyogati, uye yekutengesera kunze kwenyika
Puree dzakasanganiswa: bhanana + sitirobheri, domasi + karoti
pulp yepakati: kuti iwedzere kuomeswa kana kubviswa utachiona

Vashandisi vanogona kuchinja zviri nyore pakati pezvigadzirwa nekuchinja ma mesh screens, kugadzirisa kumhanya kwe rotor, uye kugadzirisa nzira dzekudyisa - kuwedzera ROI kuburikidza nekugona kwezvigadzirwa zvakawanda.

Chati Yekuyerera

Chati yemafambiro ekugadzira michero nemiriwo mumaindasitiri inoratidza matanho kubva pakusuka, kupwanya, kupwanya, uye kuisa zvinhu zvakabikwa kusvika pakuzadzwa neasina utachiona.

Wagadzirira Kugadzira Mutsetse Wako Wekubvisa Mazai Emichero Here?

Ungave uri kutanga kambani yemichero puree kana kuwedzera kugona kwayo kugadzira zvinhu mumaindasitiri,EasyRealinopa mhinduro dzakakwana dzekuburitsa michero - kubva pamichero isina kubikwa kusvika kune chigadzirwa chekupedzisira chakaputirwa.

Tinopa dhizaini kubva kumagumo kusvika kumagumo inosanganisira:

Kubvunzana kwehunyanzvi uye kusarudzwa kwemuchina
Marongero ehurongwa hwe2D/3D akagadzirwa uye madhayagiramu emaitiro akagadzirwa
Midziyo yakaedzwa nefekitori ine kuiswa nekukurumidza panzvimbo yacho
Kudzidziswa kwevashandisi uye mabhuku ekushandisa ane mitauro yakawanda
Rutsigiro rwepasi rose mushure mekutengesa uye vimbiso yezvikamu zvekuchengetedza

Bata EasyReal Machinerynhasi kuti tikumbirei chirongwa chenyu, magadzirirwo emuchina, uye mutengo. Tinokubatsirai kuvhura mukana wekugadzira michero — nehunyanzvi hwemaindasitiri, kuvandudzwa kunochinjika, uye kushanda zvakanaka kwenguva refu.