Aseptic Filling Lines
EasyRealAseptic Filling Lineske litsamaiso tse kopaneng ka botlalo le tse ikemetseng tse etselitsoeng ho tsoela pele ho etsa sterilization le ho paka lihlahisoa tse fapaneng tsa metsi le lino. Ho sebelisa theknoloji ea Ultra-High Temperature (UHT), kapa theknoloji e phahameng ea nako e khutšoanyane (HTST), kapa theknoloji ea Pasteurization, mela ena e futhumatsa lihlahisoa ka potlako ho ea ho mocheso o pakeng tsa 85 ° C le 150 ° C,boloka mocheso ka metsotsoana e seng mekae kapa metsotsoana e mashome ho finyella ho se sebetse hantle ha likokoana-hloko, ebe o pholisa sehlahisoa ka potlako. Ts'ebetso ena e netefatsa ho felisoa ha likokoana-hloko le likokoana-hloko tse senyang ha ho ntse ho bolokoa tatso ea pele ea sehlahisoa, sebopeho, 'mala le phepo e nepahetseng.
Ka mor'a sterilization, sehlahisoa kee fetisetsoa tlas'a maemo a nyopa ho tsamaiso ea aseptic, moo e tlatsitsoeng ka har'a lijana tse entsoeng pele ho sterilized joalo kaMekotla e hloekisitsoeng ea aluminium foil(joaloka mekotla ea BIB, kapa/le mekotla e meholo joalo ka mokotla oa lilithara tse 200, mokotla oa lilithara tse 220, mokotla oa lilithara tse 1000, joalo-joalo.) Sena se etsa bonnete ba hore nako e telele e phela ka har'a lithempereichara tse tikolohong, ho felisa tlhoko ea sehatsetsi kapa li-preservatives tsa lik'hemik'hale.
Mohala o mong le o mong oa Aseptic Filling Line o tsoang EasyReal o kenyelletsa sterilizer ea UHT-e fumanehang ka tubular, tube-in-tube, plate (plate heat exchanger), kapa tlhophiso ea ente e tobileng ea mouoane (DSI) ho latela litšobotsi tsa sehlahisoa le litlhoko tsa ts'ebeliso. Sistimi ena e boetse e kenyelletsa phanele ea taolo ea PLC + HMI e ikemetseng ka botlalo, e fanang ka ts'ebetso e hlakileng, taolo ea diresepe, le tlhahlobo ea nako ea nnete ea liparamente tsohle tsa ts'ebetso.
Ho fihlela litlhoko tse fapaneng tsa ts'ebetso, EasyReal e fanamefuta e mengata ea li-module tsa boikhethelo, ho kenyelletsa:
Vacuum deaerators, ho tlosa oksijene e qhibilihisitsoeng le ho thibela oxidation;
Li-homogenizers tsa khatello e phahameng, bakeng sa ho lumellana ha sehlahisoa le ho ntlafatsa sebopeho;
Li-evaporator tse nang le li-multi-effect, ho tsepamisa mohopolo pele ho sterilization;
Sistimi ea CIP (Clean-in-Place) le SIP (Sterilize-in-Place), bakeng sa tlhoekiso e sebetsang hantle le ea bohloeki.
EasyRealAseptic Filling Linesli etselitsoe tlhahiso ea liindasteri, ho fana ka ts'ebetso e tsitsitseng, ho sebetsa hantle ha matla, le ho lumellana le polokeho ea lijo ho latela maemo a machaba. Li loketse ho sebetsana le lihlahisoa tse sa tšoaneng tse kangmatute a litholoana le meroho, purees, paste, lebese la lebese, lino tse entsoeng ka limela (mohlala, soy kapa oat milk), li-sauces, sopho le lino tse sebetsang hantle., e leng se etsang hore e be tharollo e loketseng bakeng sa baetsi ba lijo le lino tsa morao-rao ba batlang mekhoa e phahameng ea ho sebetsa hantle, e lahleheloang ke mocheso o tlaase.
Phapang ea mefuta ea mocheso ea UHT e ipapisitse le mofuta oa sterilizer e sebelisitsoeng moleng. Sterilizer e 'ngoe le e' ngoe e na le sebopeho se ikhethileng sa phapanyetsano ea mocheso, se khethollang bokhoni ba eona ba ho futhumatsa, bokhoni ba ho sebetsana le sehlahisoa, le lits'ebetso tse loketseng:
Sesenyi sa Tube-in-Tube:
Ka tloaelo e sebetsa pakeng tsa 85°C–125°C. E loketse lihlahisoa tse nang le viscosity e phahameng joalo ka puree ea litholoana kapa pente ea litholoana le meroho. E fana ka mocheso o bonolo le kotsi e tlase ea ho silafala.
Tubular Sterilizer:
E koahela sebaka se pharaletseng sa 85°C–150°C. E loketse lihlahisoa tsa viscous tse itekanetseng, tse kang lero, lero le nang le makhasi, joalo-joalo.
Plate Sterilizer:
E boetse e sebetsa ho tloha ho 85°C–150°C. Molemo ka ho fetisisa bakeng sa li-viscosity tse tlaase, lino tse homogeneous, tse kang lebese, tee, le lero le hlakileng. E fana ka katleho e phahameng ea phapanyetsano ea mocheso.
Sesenyi sa Direct Steam Ente (DSI):
E fihla ho 130°C–150°C+ hang-hang. E loketse lihlahisoa tse sa utloeng mocheso o hlokang mocheso o potlakileng le phetoho e nyane ea tatso, joalo ka sehlahisoa sa semela, lebese, jj.
Ho khetha sterilizer e nepahetseng ho netefatsa ts'ebetso e sebetsang hantle, polokeho ea mocheso, le ho boloka boleng ba sehlahisoa.
Ts'ebetsong ea aseptic, khetho ea sistimi ea ho tlatsa e ama ka kotloloho tatso ea sehlahisoa, 'mala oa sehlahisoa, polokeho, bophelo ba lishelefo, le ho fetoha habonolo ha liphutheloana. Hore na o sebetsa ka lero la litholoana le meroho, puree, lebese kapa lino tse entsoeng ka limela, ho khetha setlolo se nepahetseng sa aseptic ho netefatsa hore sephutheloana se se nang tšoaetso le polokelo ea nako e telele ea tikoloho.
Ho na le mefuta e 'meli e tloaelehileng ea li-aseptic bag fillers:
Li-filler tse nang le hlooho e le 'ngoe- e loketse tlhahiso e nyane kapa li-batch runs tse feto-fetohang.
Li-filler tsa hlooho tse peli- e etselitsoeng bokhoni bo phahameng, ho tlatsa ho tsoelang pele ka mekotla e fapanyetsanang. Boholo ba eona ba ho tlatsa bo ka fihla lithane tse 12 ka hora.
EasyRealSistimi ea ho tlatsa Aseptice tšehetsa mefuta e mengata e fapaneng ea lijana, ho kenyelletsa:
Mekotla e menyenyane ea aseptic (3–25L)
Mekotla e meholo ea aseptic / meropa (220-1000L)
Lits'ebetso tsohle tsa ho tlatsa aseptic li ka kopanngoa ntle le seam le li-sterilizer tsa UHT.
U hloka thuso ho khetha setlamo se nepahetseng sa aseptic bakeng sa sehlahisoa sa hau sa metsi? Ikopanye le EasyReal bakeng sa tharollo e lokiselitsoeng.
EasyRealAseptic Filling Linesli loketse bakeng sa ho sebetsana le mefuta e mengata e fapaneng ea lihlahisoa tsa metsi le lino tse nang le metsi, ho netefatsa bophelo bo bolelele ba sethala, boleng bo tsitsitseng, le polokelo ea tikoloho. Lisebelisoa tse tloaelehileng li kenyelletsa:
Maro a litholoana le meroho & purees & peista
mohlala, lero la apole, lero la lamunu, mango puree, monokotšoai o fapaneng oa puree, carrot puree le lero, pente ea tamati, perekisi le apricot puree le lero, joalo-joalo.
Lihlahisoa tsa lebese
mohlala, lebese, lebese le nang le tatso e monate, lino-mapholi tsa yogurt, joalo-joalo.
Lijo tse entsoeng ka limela
mohlala, lebese la soya, lebese la oat, lebese la almonde, lebese la kokonate, joalo-joalo.
Lino tse sebetsang le tse matlafatsang
mohlala, lino tse nang le vithamine, li-protein shakes, lino tsa electrolyte, joalo-joalo.
Li-sauces, li-pastes le li-condiments
mohlala, peista ea tamati, ketchup ea tamati, paste ea chili le soso ea chili, moaparo oa salate, curry paste, joalo-joalo.
Ka melapo ea ho tlatsa ea EasyReal Aseptic, lihlahisoa tsena li ka pakoa ka mokhoa o hlakileng le ho bolokoa ntle le li-preservative, ho fokotsa litšenyehelo tsa polokelo le litšenyehelo tsa lipalangoang ha li ntse li boloka botšepehi ba sehlahisoa.
Ho sebetsana le indasteri- Sterilization
E fana ka ts'ebetso e nepahetseng ea mocheso ka taolo e nepahetseng ea ho boloka nako, e netefatsa polokeho ea likokoana-hloko ha e ntse e boloka tatso ea tlhaho, 'mala le phepo e nepahetseng.
Flexible Sterilizer Options
E ts'ehetsa mefuta e mene ea li-sterilizers-tubular, tube-in-tube, plate, le DSI (ente e tobileng ea mouoane le infusion e tobileng ea mouoane) - ho finyella litlhoko tse fapaneng tsa viscosity, likaroloana, le litlhoko tsa kutloisiso ea mocheso.
Sistimi e kopaneng ea ho tlatsa Aseptic
E sebetsa ka mokhoa o ts'oanelang ka li-filler tsa hlooho e le 'ngoe kapa tse peli tsa hlooho ea aseptic, e tsamaellanang le mekotla ea 3-1000L, meropa.
Advanced Automation & Control
E hahiloe ka sethala se bohlale sa PLC + HMI, se nolofalletsang ho beha leihlo ka nako ea nnete, taolo ea lirepe tse ngata, ho lemoha alamo, le ts'ebetso e bonolo ea basebelisi.
Li-module tse sebetsang ka boikhethelo
E ka atolosoa ka:
Vacuum deaerator- ho tlosa oksijene
Homogenizer ea khatello e phahameng- bakeng sa sebopeho se tsitsitseng
Multi-effect evaporator- bakeng sa ho tsepamisa mohopolo
Khokahano e felletseng ea CIP/SIP
E na le lisebelisoa tse ikemetseng tsa Clean-in-Place (CIP) le Sterilize-in-Place (SIP) ho finyella litekanyetso tsa lefats'e tsa bohloeki ba lijo.
Moralo oa Modular & Scalable
Mohala oa tlhahiso o ka atolosoa habonolo, oa ntlafatsoa, kapa oa kopanngoa le limela tse teng tsa ho sebetsa.
Likarolo tsa Premium-Grade
Likarolo tsa mantlha li tsoa ho Siemens, Schneider, ABB, GEA, E+H, Krohne, IFM, SpiraxSarco le lihlahisoa tse ling tsa machaba, ho netefatsa ho tšoarella, ts'ebeletso le tšehetso ea lefats'e.
Smart Control System e ntlafalitsoeng ke Shanghai EasyReal Machinery e netefatsa ts'ebetso e nepahetseng, e tšepahalang, le e bonolo ea mosebelisi ea mela ea ts'ebetso ea UHT le lisebelisoa tse amanang. E hahiloe holim'a meralo ea sejoale-joale ea othomathike, e kopanya PLC (Programmable Logic Controller) e nang le HMI (Human-Machine Interface) ho laola le ho beha leihlo tšebetso eohle.
Bokhoni ba Bohlokoa:
Tlhokomelo le Taolo ea Nako ea 'Nete
Lekola mocheso, khatello, sekhahla sa phallo, boemo ba li-valve, le lialamo tsa sistimi ka nako ea 'nete ka sebopeho sa HMI se hlakileng sa "touchscreen".
Tsamaiso ea Recipe ea Lihlahisoa tse ngata
Boloka 'me u fetole pakeng tsa mefuta e mengata ea lihlahisoa. Phetoho e potlakileng ea batch e fokotsa nako ea ho theoha 'me e eketsa botsitso.
Ho fumanoa ha Phoso ka Othomathike & Li-interlocks
Merero e hahelletsoeng kahare le tlhahlobo ea liphoso li thusa ho thibela ts'ebetso e sa bolokehang. Sisteme e rekota, e tlaleha, 'me e bonts'a nalane ea liphoso.
Tlhahlobo ea Remoutu & Ho Rekolla Lintlha
E ts'ehetsa polokelo ea data le phihlello e hole, e lumellang baenjiniere ba EasyReal ho etsa tlhahlobo ea marang-rang, lintlafatso le tšehetso ea tekheniki.
Likaroloana tsa Motlakase oa Motlakase oa Lefatše
Li-sensor tsohle, li-actuator, li-drive, li-relay le liphanele li sebelisa likarolo tsa boleng bo holimo ho tloha Siemens, Schneider, IFM, E+H, Krohne, le Yokogawa bakeng sa ho tšoarella ho hoholo le polokeho ea sistimi.
Ho khetha mela e nepahetseng ea aseptic ho bohlokoa ho baetsi ba lijo tsa metsi ba ikemiselitseng ho netefatsa polokeho ea sehlahisoa, botsitso ba lishelefo le katleho ea tlhahiso. Sebopeho se nepahetseng se itšetlehile ka lintlha tse 'maloa tsa bohlokoa:
Mofuta oa sehlahisoa le viscosity: Maro a hlakileng a ka hloka mofuta oa poleiti ea Aseptic Filling Lines, ha lihlahisoa tsa viscous kapa likaroloana tse kang mango puree kapa lebese la oat li sebetsoa hamolemo ka li-tube-in-tube Aseptic Filling Lines.
Lipheo tsa ho koala sekheo: Ebang u shebile UHT (135–150°C), HTST, kapa pasteurization, mohala o khethiloeng o tlameha ho tšehetsa tšebetso ea hau ea mocheso e hlokahalang.
Litlhoko tsa ho tlatsa: Ho kopanngoa le li-aseptic bag-in-box kapa bag-in-barrel fillers ho bohlokoa bakeng sa polokelo ea nako e telele ntle le sehatsetsing.
Litlhoko tsa ho hloekisa le ho iketsetsa: Mehala ea sejoale-joale ea ho tlatsa aseptic e lokela ho fana ka bokhoni bo felletseng ba CIP/SIP le boits'oaro ba PLC + HMI ho fokotsa mosebetsi le nako ea ho theoha.
Ho Shanghai EasyReal Machinery Co., Ltd., re fana ka Modular Aseptic Filling Lines e ka lokisetsoang sehlahisoa sa hau sa mokelikeli se ikhethileng - ho tloha lero la litholoana le meroho le puree ho ea ho lino tse tahang le li-sauces. Ikopanye le rona bakeng sa lipuisano tsa tekheniki le litharollo tsa ts'ebetso ea turnkey.
Ho ntlafatsa mohala oa hau oa ts'ebetso oa UHT ka li-module tsa boikhethelo tse sebetsang ho ka matlafatsa boleng ba sehlahisoa haholo, ho feto-fetoha ha maemo, le katleho ea tlhahiso. Lisebelisoa tsena tsa tlatsetso li bohlokoa haholo ha li sebetsana le lino tse tahang tsa boleng bo holimo kapa litlolo tse rarahaneng.
Likarolo tse tloaelehileng tsa boikhethelo li kenyelletsa:
Vacuum Deaerator- e tlosa oksijene e qhibilihisitsoeng, e fokotsa oxidation, 'me e ntlafatsa botsitso ba sethala.
Homogenizer ea khatello e phahameng- e etsa sebopeho sa sehlahisoa se ts'oanang, se ntlafatsa botsitso ba emulsion, 'me se matlafatsa molomo.
Multi-Affect Evaporator- e lumella mahloriso a inline bakeng sa lero le li-puree, ho fokotsa molumo le litšenyehelo tsa ho paka.
Sistimi ea ho kopanya ka har'a marang-rang- e iketsetsa motsoako oa metsi, tsoekere, tatso le metsoako e sebetsang.
EasyReal e fana ka kopanyo e felletseng ea li-module tsena ho tse tengUHT le mela ea ho tlatsa aseptic. Karolo ka 'ngoe e khethoa ho ipapisitsoe le mofuta oa sehlahisoa sa hau, boholo ba batch, le litlhoko tsa bohloeki, ho netefatsa taolo e phahameng ea ts'ebetso le polokeho ea lijo.
U batla ho holisa sistimi ea hau ea ho tlatsa aseptic? Lumella EasyReal hore e hlophise tlhophiso e nepahetseng bakeng sa lipheo tsa hau tsa tlhahiso.
Ka mor'a tlhahiso le thepa ea thepa, EasyReal e fana ka ts'ehetso e feletseng ea tekheniki ho etsa bonnete ba ho qala hantle. Lumella matsatsi a 15-25 a ho sebetsa bakeng sa:
Ho kenya le ho kenya tšebetsong setšeng
Ho etsoa liteko tse ngata
Koetliso ea basebetsi le ho fana ka SOP
Kamohelo ea ho qetela le phetoho ea tlhahiso ea khoebo
Re fana ka ts'ehetso ea sebaka sa marang-rang kapa tataiso e hole, hammoho le litokomane tse felletseng, manane a tlhahlobo ea polokeho le lisebelisoa tsa tlhokomelo.
Na u hloka Setsi sa ho Tlatsa sa Aseptic Sterilization se Customized bakeng sa Sehlahisoa sa Hao?
Shanghai EasyReal Machinery e atlehile ho fana ka melapo ea ho sebetsa ea turnkey Aseptic UHT linaheng tse fetang 30+, e tšehetsa lihlahisoa tse tsoang lero la litholoana, puree le peista ho lino tse entsoeng ka limela le li-sauces.
Ikopanye le rona kajeno ho fumana chate ea motho ka mong, moralo oa sebopeho, le quote ea projeke e tsamaellanang le litlhoko tsa hau tsa tlhahiso.
Fumana Tlhahiso ea hau Hona joale
