Sea Buckthorn Processing Line
TheEasyReal Sea Buckthorn Processing Linee sebetsana le mohato o mong le o mong ho tloha ho tholoana e ncha ho ea ho sephutheloana se felileng. Sistimi e sebetsana le monokotšoai oa sea buckthorn—e foreshe, e hatselitsoeng, kapa e hloekisitsoeng pele—ka letoto la mehato ea bohloeki, ea boemo ba lijo ho hlahisa lihlahisoa tsa boleng bo holimo tse nang le tahlehelo e fokolang ea limatlafatsi.
Re kopanya mefuta e mengata ea lihlahisoa:
● Hlakola leroho tloha ho lero le tala le hlakisitsoeng ka lebanta le enzymaticly.
● Lero la pulpe nang le fiber e phahameng le pectin ea tlhaho.
● Oli ea peo e hatelitsoeng ka mohatsela kapa centrifugede ntšitsoeng peong e arohaneng.
● Pureebakeng sa tšebeliso ea jeme, lijo tse sebetsang hantle, le li-yoghurt bases.
● Tsepamisa maikutloka lifilimi tse oelang kapa lievaporator tse nang le litlamorao tse ngata.
● Phofoka ho omisa ka spray kapa ho omisa (mojule oa boikhethelo).
Mohala o mong le o mong o modular. Bareki ba ka atolosa ho tloha ho lero ho ea ho oli kapa ho tloha puree ho ea phofo. Mechini ea rona ea tšepe e sa hloekang e netefatsa polokeho ea lijo, athe kalafo e bonolo ea mocheso e sireletsa limatlafatsi tse bobebe tsa sea buckthorn. U fumana tlhahiso e sa fetoheng, ho hloekisoa habonolo ha CIP, le taolo ea dijithale e fumanehang habonolo.
Sea buckthorn e tsebahala ka eonalimatlafatsi tse matlafatsang sesole sa 'mele, makhasi a nang le antioxidant, leoli ea peo ea boleng bo holimo. EasyReal's line e tšehetsa bahlahisi ho pholletsa le liindasteri tse ngata:
● Mefuta ea leroho hlahisa lero la botlolo le hlakileng kapa la pulp.
● Lik'hamphani tsa tlatsetso ea bophelo bo botleho ntsha peo kapa oli ya makhasi bakeng sa di-capsules.
● Lijo tsa banaho sebedisa puree joalo ka motheo o sebetsang.
● Export processorsho etsa sea buckthorn e tsepamisitse maikutlo kapa phofo bakeng sa sekepe sa nako e telele.
● Bahlahisi ba litloloho sebelisa oli e hloekileng mefuteng ea tlhokomelo ea letlalo.
Sisteme ea rona e sebetsa ho:
● Mapolasi a monokotšoai a tsoang Europe (1-2 t/h lines).
● Lifeme tsa lero la Asia Bohareng (5 t/h lines).
● Li-labs tsa tlatsetso tsa Machaena (ka ho ntšoa ha oli e batang).
● Li-export tsa phofo ea litholoana tsa Nordic (ka ho omisa ka leqhoa).
Ho sa tsotelehe sehlahisoa sa hau sa ho qetela, re theha mohala oa hau bakeng sa phallo e tsitsitseng, ho latela bohloeki, le litšila tse fokolang. Hore na o lekaleng la lijo, bophelo bo botle kapa litlolo, EasyReal e fetola lisebelisoa tsa hau ho latela lipheo tsa hau.
Ho khetha mohala o nepahetseng oa sea buckthorn ho ipapisitse le uenaho tsepamisa maikutlo ho sehlahisoa, tlhahiso ea letsatsi le letsatsi, lemokhoa oa ho paka. EasyReal e fana ka litsela tse ngata tsa tlhophiso:
Ka Bolumo ba Output:
● <500 kg/h: E loketse litsi tsa R&D kapa ho ntša oli ea premium boutique.
● 1–2 t/h: Lifeme tsa boholo bo bohareng tse nang le lihlahisoa tse ngata (lero + oli).
● 3–5 t/h: Lero la indasteri kapa lifeme tsa puree tse nang le automation e felletseng.
Ka Mofuta oa Sehlahisoa:
● Mohala oa lero: E kenyelletsa khatiso ea lebanta, clarifier ea enzymatic, UHT, ho tlatsa.
● Mohala oa oli: E eketsa karohano ea peo, khatiso e batang / centrifuge, filtration.
● Mohala oa puree: E sebelisa pulper, finisher, deaerator, pasteurizer.
● Tsepamisa maikutlo: E eketsa vacuum evaporator, ho hlaphoheloa ha monko.
● Mohala oa phofo: E eketsa mochini o omisang spray kapa mochini o omisang sehatsetsi.
Ka Litlhoko tsa Package:
● Aseptic bag-in-drum (bakeng sa concentrate/puree)
● Libotlolo tsa khalase/PET (bakeng sa lero)
● Li-sachets tse nyane (bakeng sa oli kapa phofo)
Re bolelle sepheo sa hau. Re tla rala mokhoa o ikhethileng o lumellanang le tekanyo ea hau le mmaraka.
Lintho tse tala → Ho Hloekisa → Ho Qhoeha / Ho Hatelloa → Karohano ea Lero le Pulp → Ho ntšoa ha Oli → Ho hlakisoa / Pasteurization → Concentration (boikhethelo) → Ho Tlatsa kapa Ho Omisa
Kakaretso ke ena:
1.Ho Amohela le ho Hlatsoa:Skrine se sisinyehang + bubble washer e tlosa litšila le makhasi.
2.Pulping le ho Hloekisa:Senya litholoana tsa seabuckthorn ho arola likarolo tse ka sebelisoang tse kang pulp le lero, tlosa litšila, 'me u rale motheo oa ts'ebetso e latelang. Mohato o hloekisitsoeng oa ts'ebetso ka mor'a ho phunya o ikemiselitse ho ntlafatsa sebopeho, tatso le botsitso ba makhasi a seabuckthorn le ho ntlafatsa boleng ba sehlahisoa.
3.Karohano ea oli:Peo e omisitsoe, e hatelloa kapa e kenngoa ka centrifuged bakeng sa oli e hatelitsoeng ka serame.
4.Tlhaloso:Lero le hlakisoang ke decanter/disc separator kapa litanka tsa enzyme.
5.Pasteurization:Sesenyi sa tube-in-tube kapa poleiti se futhumatsa lero/puree ka 85–95°C.
6.Tsepamiso ea maikutlo:Falling-filimi evaporator tlosa metsi (bakeng sa concentrate).
7.Ho tlatsa:Aseptic filler, hot filler, kapa botlolo ea botlolo ho latela sehlahisoa.
8.Ho omisa (ho ikhethela):Se omisitsoeng se fafatsang kapa se omisang leqhoa se hlahisa phofo.
Mohato o mong le o mong o hokahane ka thata. Boiketsetso ba rona bo netefatsa liphetoho tse potlakileng le liphetho tse hloekileng.
① Sea Buckthorn Bubble Washer
Washer ena e sebelisa moferefere oa moea le metsi ho hloekisa litholoana ka bonolo. E phahamisa lerōle, makhasi le mobu o bobebe ntle le ho senya monokotsoai o bobebe.
Washer e kenyelletsa:
● Tanka ea tšepe e sa hloekang e nang le lipeipi tse butsoelang moea.
● Libaka tse phallang le ho qhalla mantle.
● Phahamisa conveyor ho ea sethaleng se latelang.
E sireletsa letlalo le lesesaane la sea buckthorn mme e netefatsa ho kena ka mokhoa o sireletsehileng lits'ebetsong tse tlase. Ha e bapisoa le li-washers tsa borashe, e sebetsana hantle le monokotsoai o senyehang hantle le ho fokotsa tahlehelo ea litholoana.
② Sea BuckthornMochini oa ho Pulping le oa ho Hloekisa
Ho silakanya ka Sebetsa: Li na le lisebelisoa tse hlabang le tse sa senyeheng (tse kang li-blades le li-discs tse nang le meno), li potlakisa letlalo le tšesaane le nama ea monokotšoai oa sea buckthorn ha li ntse li thibela ho silakanya peō ka mokhoa o feteletseng ho ka lebisang ho qhaleheng ha oli le ho silafala ha makhasi.
Karohano e Nepahetseng: Sesepa se hahelletsoeng ka hare (se nang le boholo ba letlooeng le lekanang le boholo ba monokotšoai oa sea buckthorn, hangata 0.5-2mm) se arola lero le lero ho tloha kutung, litšila le lipeo tse ntseng li le teng, ka tsela eo, ho ntlafatsa tšebeliso ea thepa e tala.
Sebopeho se Hloekileng Ka Bonolo: Bokahare bo boreleli ba mochini le likarolo tse ntšitsoeng (joalo ka skrini le li-blades) li thusa ho hloekisa, ho latela litekanyetso tsa bohloeki ba ho lokisa lijo le ho thibela masala a setseng ho senyeha le ho silafatsa sehlopha se latelang sa lisebelisoa tse tala.
Litlhophiso tsa Parameter tse Fetohang: Lekhalo la ho sila, lebelo, kapa khatello li ka lokisoa ho fihlela litlhoko tsa sehlahisoa (joalo ka ho hlaka ha lero kapa puree consistency) bakeng sa taolo e feto-fetohang ea boholo ba phatsa ea pulp.
Bohloeki le Tšireletseho: Likarolo tse amanang le sehlahisoa li entsoe ka tšepe ea boleng ba lijo (joalo ka 304 kapa 316), e thibelang mocheso le ho bola, 'me e na le tiiso e matla ho thibela tšilafalo ea kantle.
③ Sea Buckthorn Peo Oli Centrifuge
Centrifuge e arola oli ho peo ka ho ohla ka lebelo le phahameng.
E na le:
● Moqomo oa tšepe e sa hloekang le tsamaiso e tiileng ea ho ntša metsi.
● Smart balance bakeng sa ho matha ho tsitsitseng.
● Tanka ea pokello ea oli e nang le mochini o hloekisang.
E qoba ts'enyo ea mocheso e atileng mecheng ea ho lahla 'me e lumellana le oli ea pulp le oli ea peo.
④ Sea Buckthorn Vacuum Evaporator
Evaporator ena e tlosa metsi mochesong o tlase, e sireletsa tatso le vithamine C.
Moralo oa filimi o oang o lumella:
● Phapanyetsano ea mocheso o potlakileng ka nako e tlase ea ho lula.
● Ho boloka matla ka ho seta mekhoa e mengata.
● Ho hlaphoheloa ha monko ho boloka tatso.
Ha e bapisoa le ho belisoa ho bulehileng, e boloka limatlafatsi tse ngata 'me e fokotsa litšenyehelo tsa ts'ebetso ka 30-40%.
⑤ Sea Buckthorn Aseptic Filling Machine
Filler ena e kenya lero kapa puree ka mekotleng e se nang litšila kapa libotlolong ntle le ho tšoaetsoa hape.
Likarolo li kenyelletsa:
● Ho itlhoekisa ka CIP/SIP le ho etsa sterilization.
● Ho tlatsa ho nepahala ho phahameng ka li-sensor tsa boima.
● E lumellana le mekotla ea 5–220L kapa li-conveyors tsa botlolo.
E netefatsa polokeho ea lijo le bophelo bo bolelele ba shelofo, e loketse lihlahisoa tsa maemo a kantle ho naha.
EasyReal Sea Buckthorn Processing Line e sebetsa le:
● Monokotsoai o mocha
● IQF monokotsoai o hatselitsoeng
● Tholoana e lomositsoeng kapa e qhibiloe pele
O ka fetola pakeng tsa:
● Hlakola lero le lero la makhasi.
● Oli e hatelitsoeng ka serame le oli ea centrifugal.
● Pure e nang le matla a le mong le concentrate e teteaneng.
● Lihlahisoa tsa metsi le phofo.
Mohala o mong le o mong o lumella liphetho tse peli: lero + oli, kapa puree + concentrate. U ka boela ua tlola kapa ua eketsa limmojule (mohlala, mochini o ntšang oli, mouoane, se omisang) ho ipapisitse le tlhokahalo e fetohang.
Re etsa hore ho be bonolo ho holisa bokhoni ba hau kapa ho fetola lifomate tsa sehlahisoa. Mojule o mong le o mong o hokahana ka liphaephe tse lokiselitsoeng ke CIP mme o laoloa ho tsoa skrineng e bohareng ea HMI. Ha ho hlokahale rework e kholo ha u ntlafatsa.
EasyReal e hlomella mohala o mong le o mong oa ho sebetsa oa sea buckthorn kacentralized PLC + HMI smart control system. Sena se tiisa tlhahiso e ntle, ho beha leihlo ka nako ea 'nete, le taolo e nepahetseng mothating o mong le o mong - ho tloha ho noa monokotšoai o tala ho ea ho tlatsoa ka aseptic.
Sistimi ea rona e kenyelletsa:
● HMI skrineng: Basebelisi ba ka fetola lithempereichara, litefiso tsa phallo, le nako ho sebopeho se hlakileng. Ba khona ho bona lialamo, li-log tsa tlhahiso, le boemo ba lisebelisoa ka nako ea nnete.
● PLC Automation: Lisebelisoa tsohle tsa mantlha-mekhatiso, li-centrifuge, li-sterilizer, li-filler-li buisana ka Siemens kapa Omron PLC. E hokahanya lebelo la enjene, ts'ebetso ea li-valve, le li-interlock tsa polokeho.
● Tsamaiso ea Recipe: Basebelisi ba ka fetola mefuta ea lihlahisoa (mohlala, lero → concentrate → puree) ka ho kenya liparamente tse seng li setiloe. Sena se fokotsa nako ea phetoho le phoso ea motho.
● Ho Rekoa ha Lintlha: Sistimi e tlaleha mocheso, maemo a khatello, data ea phallo le lipalo tsa batch.
● Tšehetso e hole: Baenjiniere ba rona ba ka fihlella sistimi ea hau inthaneteng ho fumana mathata kapa ho thusa ho ntlafatsa ts'ebetso.
Ha ho bapisoa le litlhophiso tsa matsoho kapa tsa semi-auto, sistimi ea rona e bohlale:
● E fokotsa nako ea ho qala le ho ntlafatsa phepelo ea li-shift.
● E fokotsa liphoso ho sterilization kapa mocheso oa ho tlatsa.
● E thibela sehlahisoa se senyehileng ka lebaka la liphoso tsa nako.
● E ntlafatsa ho tsamaellana le liphuputso tsa kantle ho naha le polokeho ea lijo.
Hore na o sebelisa mohala o le mong oa sehlahisoa kapa feme ea li-multi-shift, sistimi ena ea taolo e etsa ts'ebetso ea haue tsitsitse haholoanyane, e bolokehile, 'me ho le bonolo ho e laola.
Sea buckthorn ke litholoana tse monate.E na le boleng bo boholo 'marakeng oa lefatše oa lijo, lero, tlatsetso le litlolo. Empa ho fetola monokotšoai ona o senyehang habonolo hore e be sehlahisoa se tsitsitseng, se kenyang chelete e ngata ho hloka thepa e nepahetseng, taolo e bohlale le phihlelo ea botekgeniki.
Ke hona moo EasyReal e kenang teng.
Re thusitse bareki ba Europe, Asia Bohareng, le Asia Bochabela ho aha likhoele tsa sea buckthorn tse:
● Matha 24/7 ka nako e fokolang.
● Hlahisa lero le oli ka bobeli tholoaneng e le 'ngoe e tala.
● Sekala ho tloha ho 500 kg/h ho isa ho 5 t/h ho ipapisitse le tlhokeho ya mmaraka.
Tšepiso ea rona ho uena:
● 100% tšepe e sa hloekang, libaka tsa ho kopana tsa boemo ba lijo.
● Litlhophiso tse entsoeng ka mokhoa o ikhethileng bakeng sa motsoako oa sehlahisoa sa hau.
● Ho kenya setšeng le tšehetso ea koetliso ea sebakeng seo.
● Likarolo tse ling tsa nako e telele le ho rarolla mathata a Marang-rang.
● Ho feta lilemo tse 25 tsa boiphihlelo lefatšeng ka bophara ho sebetsa ha litholoana.
E re re rale mohala oa hau - ho tloha ho washer ho isa ho aseptic filler. Ho tloha ho monokotsoai o mocha ho ea ho sehlahisoa se seng se loketse ho ea kantle ho naha.
Ikopanye le EasyReal hona joale:
Etela www.easireal.com kapa re romelle lengolo-tsoibila hosales@easyreal.cn.
U tla fumana tlhahiso ea tloaelo le flowchart nakong ea lihora tse 72.
