Layin sarrafa kayan marmari / Tsarkakewa
Ana amfani da tsarin mu sosai a sassan abinci, abin sha, da fitarwa. Abubuwan aikace-aikacen gama gari sun haɗa da:
• Mangoro puree don nectar, ruwan 'ya'yan itace na wurare masu zafi, da kuma fitar da jakar-cikin-akwatin aseptic (sarrafa ɓangaren litattafan almara)
• Tumatir don ketchup, manna, da miya na gwangwani (na'urar yin ɓangarorin tumatir, injin sarrafa ɓangaren litattafan almara)
• Apple puree don abincin jarirai da buhunan ciye-ciye (na'ura mai juzu'i)
• Guava da ruwan 'ya'yan itace puree don yogurts, smoothies, da abubuwan sha masu aiki (na'urar yin ɓangarorin ɓangarorin guava, injin ɓangaren litattafan almara)
• Kayan lambu puree (misali, kabewa, karas, alayyafo) na miya, miya, da daskararre cubes (babban kayan lambu)
Kowane layi na iya samar da nau'ikan fitarwa da yawa: shirye-don-ci puree, manna maida hankali, jakunkuna da aka zube, ko tushe mara kyau na B2B. Ko burin ku shine masana'antar ɓangaren litattafan almara kusa da ni ko layin samar da ɓangaren litattafan 'ya'yan itace da yawa, EasyReal yana tabbatar da bin ka'idodin amincin abinci na duniya da keɓancewa don kasuwanni daban-daban.
Itacen 'ya'yan itace ko layin sarrafa puree tsari ne na sadaukarwa don cirewa, tacewa, da tabbatar da ɓangaren litattafan almara ko puree daga 'ya'yan itatuwa da kayan marmari. Ba kamar layukan ruwan 'ya'yan itace ba, waɗanda ke raba daskararru da ruwaye, wannan tsarin yana riƙe da siffa na halitta da fiber na samfurin, yana mai da shi dacewa da abubuwan sha mai kauri, jams, abincin jarirai, da wuraren dafa abinci. Layin yawanci ya haɗa da wankewa, rarrabuwa, murƙushewa, ɗigon ruwa, deaerating, pasteurizing, da cikowa-ba da daidaito, tsafta, da daidaiton samfur.
Layukan sarrafa ɓangaren litattafan almara na EasyReal sun dace da nau'ikan 'ya'yan itatuwa da kayan marmari, gami da mango, ayaba, gwanda, guava, abarba, strawberry, tumatir, karas, da kabewa. Samfuran ƙarshe na iya zama purees, pulps, ƙarfi-ƙarfi ko tushe mai ƙarfi, waɗanda ake amfani da su sosai a cikin ruwan 'ya'yan itace, santsi, jams, miya, abinci na jarirai, ice creams, da cika burodi.
Ba kamar hakar ruwan 'ya'yan itace ba, samar da puree yana buƙatar ingantattun injuna da dabaru masu gudana saboda babban abun ciki na fiber, danko, da laushi mai laushi. Misali:
• Mangoro da ayaba suna buƙatar preheating da juzu'i biyu (mangoro pulper, mango ɓangaren litattafan almara)
• Tumatir na buƙatar daidaitaccen sarrafa zafin jiki da yin famfo mai ƙarfi (kayan sarrafa ɓangaren litattafan almara).
• Guavas yana buƙatar sieving mai sauri don cire tsaba da grit
• Tuffa na buƙatar murkushewa da tacewa mai kyau don cimma ƙimar abincin jarirai puree
Bugu da ƙari, nau'in fitarwa yana bayyana layin tsari: mango ɓangaren litattafan almara yin na'ura mai daidaitawa don fitar da aseptic ya bambanta da ƙirar mango ɓangaren litattafan almara ruwan 'ya'yan itace da aka yi niyya don aikace-aikacen abin sha. EasyReal yana tsara kowane layi daga liyafar ɗanyen 'ya'yan itace zuwa kammala marufi, la'akari da halayen 'ya'yan itace na musamman, rayuwar rayuwar da ake so, da ƙayyadaddun farashi (farashin sarrafa kayan aikin mango).
'Ya'yan itãcen marmari da aka sarrafa su cikin puree suna riƙe da maɓalli masu tasiri masu tasiri. Ruwan mango yana da yawa a cikin β-carotene da enzymes waɗanda ke tallafawa narkewa. Tumatir yana da wadata a cikin lycopene, wanda aka sani da maganin antioxidant da anti-inflammatory. Apple da guava puree sune mafi kyawun tushen fiber da bitamin C.
Tsarin mu yana tallafawa bambance-bambancen fitarwa kamar:
• Ƙarfafa ɓangaren litattafan almara (ta hanyar ɓarna masu tasiri da yawa)
• Abincin jarirai puree (ta amfani da abubuwan da ba za a iya amfani da su ba)
• Tushen 'ya'yan itace don miya da yogurts
• Daskararre tsattsauran cubes ko manna tubalin
Kowane samfurin ƙarshe yana ƙayyadad da tsari daban-daban:
• Tsarin kera ɓangaren litattafan almara na mango ya ƙunshi maganin enzymatic, deaeration, da bakararre jakar-cikin akwati.
• Injin samar da ɓangaren litattafan almara na 'ya'yan itace don jakunkuna da aka zubda sun haɗa da tacewa mai kyau da ƙarancin cika raka'a.
• masana'antar sarrafa ɓangaren litattafan almara na 'ya'yan itace don manna-darajar fitarwa yana buƙatar pasteurization mai matakai da yawa da cika ganga
A cikin sarrafa 'ya'yan itace na masana'antu, puree, ɓangaren litattafan almara, ruwan 'ya'yan itace, da manna suna wakiltar nau'ikan samfuri daban-daban guda huɗu, kowanne yana buƙatar hanyoyin sarrafawa na musamman, sarrafa danko, matakan haifuwa, da tsarin marufi:
●Ruwan 'ya'yan itaceruwa ne bayyananne ko gizagizai da aka ciro daga 'ya'yan itatuwa. Ya ƙunshi kaɗan zuwa babu fiber, kuma yawanci ana samarwa ta hanyar latsa + bayani / tacewa, UHT ko pasteurization na biye da shi. Yana iya zama mai cike da zafi, a cikin kwalba, ko kuma an cika shi.
●Ruwan ruwadakatarwar ce mai ruwa-da-ruwa wacce ke ƙunshe da naman dakakken nama da wasu fiber. Ana yin shi ta hanyar juzu'i mai laushi, sau da yawa ba tare da homogenization ba. Pulp ya dace da abubuwan sha masu laushi da tushe na 'ya'yan itace, kuma yana iya buƙatar sterilizers tubular don aminci.
●Tsaftacesamfurin 'ya'yan itace ne santsi, kauri, kuma iri ɗaya. Ana sarrafa shi ta hanyar juzu'i mai kyau, sannan kuma ana sarrafa shi ta hanyar homogenization da vacuum deaeration. Saboda girman dankonsa, yana buƙatar haifuwar tube-in-tube UHT kuma galibi ana cika shi da sauri cikin jakunkuna 5-220L don ajiya ko fitarwa.
●Manna(manna 'ya'yan itace ko mai da hankali) babban abun ciki ne na Brix, sigar ƙarancin ɗanɗano na puree ko ɓangaren litattafan almara. Ana samar da shi ta hanyar zubar da ruwa (misali, faɗuwar fim ɗin evaporator), kuma yana da yawa sosai. Manna ba a shirya-don-ci ba; samfuri ne da aka gama da shi wanda aka yi amfani da shi don ƙarin haɗawa, cikawa, ko sake gyarawa.
A taƙaice, bambance-bambancen maɓalli sun ta'allaka ne a cikin rubutu, ingantaccen abun ciki, ƙarfin sarrafawa, da buƙatun haifuwa/cikowa. EasyReal yana ba da mafita na sadaukarwa ga kowane nau'in samfur, daga latsawa da ƙafewa zuwa haifuwa UHT da cika jakar aseptic.
Don samfuran masana'antu puree da ɓangaren litattafan almara waɗanda ke buƙatar tsawon rairayi da kwanciyar hankali na fitarwa, mahimman layin sarrafawa ya ta'allaka ne akan manyan fasaha guda uku:Hankali, haifuwar UHT, da Cika Jakar Aseptic.
1.Uwa
Fim ɗin da ke faɗuwa ko mai tilastawa wurare dabam dabam yana cire ruwa mai yawa daga cikin tsarki a ƙarƙashin yanayi mara kyau, yana ƙara daskararru mai narkewa (Brix) yayin kiyaye launi da dandano. Wannan matakin maida hankali yana rage girman ajiya kuma yana inganta ingantaccen aiki na ƙasa.
2.Tube-in-Tube UHT Sterilizer
Saboda babban danko da fiber abun ciki na purees, tube-in-tube masu musayar zafi sun dace don haifuwa kai tsaye a 125-135 ° C. Wannan yana tabbatar da amincin ƙananan ƙwayoyin cuta yayin da rage lalata samfur.
3.Aseptic Bag Filler
An cika puree mai haifuwa a cikin jakunkuna na tsare-tsare na aluminum da aka rigaya (1L-220L) a cikin rufaffiyar muhalli. Wannan marufi yana ba da garantin rayuwa mai tsawo ba tare da firiji ba kuma ya dace da rarrabawar ƙasa da ƙasa ko batching masana'antu.
EasyReal yana haɗa waɗannan tsarin guda uku zuwa cikin maras kyau, mafita mai sarrafa kansa don taimakawa masu kera su isar da amintattun 'ya'yan itace masu aminci, mai da hankali, da kwanciyar hankali ga kasuwannin duniya.
EasyReal yana haɗa cikakken tsarin sarrafawa mai sarrafa kansa a cikin ɓangaren litattafan almara da layin sarrafa puree, yana tabbatar da daidaitaccen sarrafa zafin jiki, saka idanu na ainihi, da kuma bayanan haifuwa. Ayyukan mu na PLC + HMI yana ba masu aiki damar daidaita sigogin dumama, saka idanu kan hawan CIP, da canzawa tsakanin girke-girke tare da ƙaramin ƙoƙari.
Musamman ga 'ya'yan itace purees, muna turawatube-in-tube UHT sterilizersan ƙera shi don sarrafa samfuran danko mai ƙarfi ba tare da lalata ba. Tsarin yana tabbatarwadaidaiton zafin jikida kuma musayar zafi mai santsi, rage ƙarancin lalacewa da haɗarin ƙananan ƙwayoyin cuta.
Ana shigar da magudanar haifuwa da matsa lamba na tsarin kuma ana iya fitar da su, yana tabbatar da bin HACCP da ka'idojin fitarwa.
Ko sarrafa mango puree, ɓangaren litattafan almara, ko man tumatir, EasyReal yana ba da tabbacin haifuwar ku duka lafiya da inganci-tare da sarrafa wayo a kowane mataki.
Don samar da sassauƙa mai sassauƙa kuma mai iya gyare-gyaren 'ya'yan itace ɓangaren litattafan almara / aikin sarrafa puree, EasyReal yana ba da raka'a na zaɓi da yawa waɗanda za'a iya haɗa su gwargwadon buƙatun samarwa, kayan albarkatun ƙasa, da shimfidar shuka:
●Tsarin Elevator: Yana jigilar ɗanyen 'ya'yan itace zuwa sashin wanki ko murƙushewa, yana ba da damar ci gaba da kwarara kayan abu.
●Sashen Tsaftacewa da Rarraba: Ya haɗa da masu wankin kumfa, goge goge, da na'ura na abin nadi don cire datti, ganye, da 'ya'yan itace marasa lahani, yana tabbatar da ingancin ɗanyen abu.
●Tsarin Crush & Pulping: Ya ƙunshi ƙwanƙwasa guduma, ƙwanƙwasa, da masu tacewa, waɗanda aka keɓance su don wargaza 'ya'yan itacen zuwa ɓangaren litattafan almara ko puree na daidaiton da ake buƙata.
●Preheater: A hankali yana zafi samfurin don kashe enzymes da shirya shi don haifuwa.
●Babban Matsi Homogenizer: Yana rushe barbashi don cimma nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in kifi) da ake amfani da su don abin sha ko abincin jarirai.
●Vacuum Deaerator: Yana kawar da iskar da aka makale don guje wa oxidation da kiyaye launi samfurin, dandano, da rayuwar shiryayye.
●Tsarin CIP na atomatik: Yana yin tsaftacewa a wuri don duk bututu, tankuna, da tsarin haifuwa, tabbatar da amincin abinci da rage aiki.
●Multi-Size Aseptic Filling Machine: Canje-canje tsakanin 5L, 20L, da 220L bags bakararre, suna tallafawa duka samar da gwaji da fitarwa na masana'antu.
Waɗannan samfuran suna ba da damar masu sarrafawa don daidaita layin don 'ya'yan itatuwa daban-daban, samfuran samfuri, da ƙa'idodin tsabta - tabbatar da ingantaccen samarwa na dogon lokaci.
Zaɓin daidaitaccen tsarin sarrafawa ya dogara da halayen samfuran ku-ko abin sha ne mai ƙarancin ɗanɗano, mango puree mai kauri don fitarwa, ko ma'auni na 'ya'yan itace da aka yi amfani da shi a cikin batching masana'antu. EasyReal yana ba da saitunan sarrafawa da aka keɓance don aikace-aikace da yawa:
●Domin Ruwan Ruwan Ruwan Da Za'a Sha
Yi amfani da tsarin juzu'i na asali, tare da haifuwar UHT tubular da kwalban PET ko cika jaka. Mafi dacewa don abubuwan sha na 'ya'yan itace na wurare masu zafi ko ruwan 'ya'yan itacen da aka ƙara tare da matsakaicin danko.
●Don Masu Kauri (misali, Mango, Ayaba, Guava)
Haɗa ƙwanƙwasa mai kyau, ɓacin rai, haifuwar bututu a cikin bututu, da cika jakar aseptic. Wannan yana tabbatar da ingancin samfurin, tsawon rairayi, da dacewa don fitarwa da amfanin masana'antu.
●Don Manna 'ya'yan itace masu Mahimmanci
Haɗa tsarin ƙawancen iska (fim ɗin faɗuwa ko tilastawa wurare dabam dabam) tare da haifuwa da cikawar aseptic. An ba da shawarar don manna tumatir, tattarawar guava, da sansanonin 'ya'yan itace na masana'antu.
●Don Abincin Jarirai ko Tsaftataccen Aiki
Haɗa haɗin kai mai matsananciyar matsa lamba, daidaitaccen haɗakarwar Brix, da tsauraran matakan haifuwa. Yana ba da damar rubutu mai santsi, ɗanɗano mai daidaituwa, da marufi mai aminci don kasuwanni masu mahimmanci.
Komai samfurin ku, injiniyoyin EasyReal na iya ba da shawarar ingantacciyar haɗuwar kayayyaki, daidaita inganci, farashi, da bin ka'idoji.
Daga sabon liyafar 'ya'yan itace zuwa cika jakar aseptic, EasyReal yana ba da cikakkiyar kayan aikin 'ya'yan itace da kuma hanyoyin sarrafa puree waɗanda suka dace da samfurin ku, iya aiki, da burin kasuwa. Ko kuna samar da mango puree don fitarwa, ƙwayar ayaba don ƙirar abin sha, ko man tumatir don samar da masana'antu-muna da ƙwarewa, kayan aiki, da ƙwarewar duniya don tallafawa aikinku.
Bayan kera kayan aiki da jigilar kaya, ƙungiyarmu tana ba da:
●A kan-site ko na nesa shigarwa da ƙaddamarwa
●Gudun gwaji da haɓaka aiki
●Horon mai aiki da saitin SOP
●Bayan-tallace-tallace goyon bayan fasaha da kuma kula da shiriya
Mun taimaka wa abokan ciniki a cikin ƙasashe sama da 30 su ƙaddamar da ingantattun tsire-tsire masu tsafta na ƴaƴan itace—daga ƙananan dakunan gwaje-gwaje zuwa cikakkun layin masana'antu.
Tuntube mu a yaudon samun tsarin shimfidawa na musamman, ƙimar samarwa, da ƙayyadaddun kayan aiki don aikin sarrafa 'ya'yan itacen ku.
