Hoʻohana nui ʻia kā mākou ʻōnaehana ma nā ʻāpana meaʻai, mea inu, a me nā ʻāpana hoʻoili. Loaʻa nā hihia noi maʻamau:
• ʻO ka mango puree no ka nectar, ka hui ʻana o ka wai ʻoluʻolu, a me ka ʻeke aseptic i loko o ka pahu i waho (ka hana ʻana i ka pulp mango aseptic)
• ʻO ka pulu ʻōmato no ka ketchup, ka paʻi, a me ka ʻiʻo kīʻaha (mīkini hana pulu ʻōmato, nā mīkini hoʻolaʻa ʻōmato pulp)
• ʻApple puree no ka ʻai pēpē a me nā ʻeke meaʻai (mīkini pulper apple)
• ʻO ka Guava a me ka hua ʻai ʻai puree no ka yogurts, smoothies, a me nā mea inu hana (mekini hana ʻana i ka ʻōpala, mīkini pulp hua ʻai)
• Huaʻai puree (e laʻa, ka ʻukena, kāloti, spinach) no ka sopa, ʻai, a me nā ʻāpana paʻa hau (pulper meaʻai)
Hiki i kēlā me kēia laina ke hana i nā puka puka he nui: puree mākaukau e ʻai, hoʻopili i ka concentrate, nā ʻeke spouted, a i ʻole ke kumu ʻeke sterile no B2B. ʻO kāu pahuhopu he hale hana mango pulp kokoke iaʻu a i ʻole kahi laina hana pulp hua hua nui, e hōʻoia ʻo EasyReal i ka hoʻokō ʻana i nā kūlana palekana meaʻai honua a me ka hana maʻamau no nā mākeke like ʻole.
ʻO kahi pulp hua a i ʻole laina hana puree kahi ʻōnaehana hoʻolaʻa no ka unuhi ʻana, hoʻomaʻemaʻe, a hoʻopaʻa i ka pulp a i ʻole puree mai nā huaʻai a me nā mea kanu. ʻAʻole like me nā laina wai wai, kahi e hoʻokaʻawale ai i nā mea paʻa mai nā wai, mālama kēia ʻōnaehana i ke ʻano kūlohelohe a me ka fiber o ka huahana, i kūpono ia no nā mea inu mānoanoa, jams, meaʻai pēpē, a me nā kumu kuke. ʻO ka laina maʻamau ka holoi ʻana, ka ʻoki ʻana, ka ʻoki ʻana, ka pulping, ka deaerating, ka pasteurizing, a me ka hoʻopiha ʻana - e hāʻawi ana i ke kūpaʻa kiʻekiʻe, ka maʻemaʻe, a me ke kūpaʻa huahana.
Ua kūpono nā laina hoʻoponopono pulp o EasyReal no nā ʻano huaʻai a me nā mea kanu like ʻole, me ka mango, ka maiʻa, ka papaya, ka guava, ka paina, ka strawberry, ka ʻōmato, ka kāloti, a me ka paukena. Hiki i nā huahana hope ke purees, pulps, hoʻokahi-ikaika a i ʻole nā kumu hoʻopaʻa ʻia, i hoʻohana nui ʻia i nā wai, smoothies, jams, sauces, meaʻai pēpē, ice creams, a me ka hoʻopiha ʻana i ka palaoa.
ʻAʻole like me ka hoʻoheheʻe ʻana i ka wai, pono ka hana puree i nā mīkini i hoʻopaʻa ʻia a me nā loina kahe ma muli o ke kiʻekiʻe o ka fiber content, viscosity, a me nā mea leʻaleʻa. No ka laʻana:
• Pono nā mango a me ka maiʻa i ka hoʻomāhana mua ʻana a me ka hana ʻana i ka pulp ʻelua manawa (ka pulper mango, ka hana ʻana i ka pulp mango)
• Pono nā ʻōmato i ka hoʻomalu pono ʻana i ka wela a me ka hoʻoheheʻe ʻana i nā paʻa kiʻekiʻe.
• Pono nā Guavas i ka kānana kiʻekiʻe e wehe i nā ʻanoʻano a me ka ʻōpala
• Pono nā ʻāpala i ka ʻokiʻoki a me ka kānana maikaʻi no ka loaʻa ʻana o ka puree meaʻai pēpē
Eia kekahi, wehewehe ke ʻano huahana i ka laina kaʻina hana: ʻokoʻa ka hoʻonohonoho ʻana o ka mīkini pulp mango no ka hoʻokuʻu ʻana i ka aseptic mai nā mīkini wai pulp mango i manaʻo ʻia no nā noi mea inu hou. Hoʻolālā ʻo EasyReal i kēlā me kēia laina mai ka loaʻa ʻana o nā huaʻai maka a hiki i ka hoʻopaʻa ʻana i hoʻopau ʻia, me ka noʻonoʻo ʻana i ka ʻano huaʻai kūʻokoʻa, ke ola paʻa i makemake ʻia, a me nā kumu kūʻai o ka hoʻoponopono ʻana (ke kumu kūʻai mea kanu pulp mango).
ʻO nā huaʻai i hana ʻia i puree e mālama i nā pūhui bioactive koʻikoʻi. He kiʻekiʻe ka mango pulp i ka β-carotene a me nā enzymes e kākoʻo ana i ka hoʻoemi ʻana. He waiwai nui ka Tomato pulp i ka lycopene, i ʻike ʻia no kāna mau pono antioxidant a me nā anti-inflammatory. ʻO ka Apple a me ka guava puree nā kumu maikaʻi loa o ka fiber a me ka huaora C.
Kākoʻo kā mākou ʻōnaehana i nā ʻano like ʻole e like me:
• ʻO ka pulp paʻa (ma o nā evaporators multi-effect)
• Pure meaʻai pēpē (me ka hoʻohana ʻana i nā ʻeke hoʻopiha piha)
• Nā kumu huaʻai no nā ʻuala a me nā yogurts
• ʻO nā cubes puree maloʻo a i ʻole nā pōhaku paʻi
Ke kuhikuhi nei kēlā me kēia huahana hope i kahi kaʻina hana ʻokoʻa:
• ke kaʻina hana hana pulp mango e pili ana i ka mālama enzymatic, deaeration, a me ka hoʻopiha piha ʻana i ka ʻeke ma ka pahu
• ka mīkini hana pulp hua no nā ʻeke spouted me ka kānana maikaʻi loa a me nā ʻāpana hoʻopiha piha
• ka mea kanu pulp hua no ka paʻi kiʻekiʻe i waho e pono ai ka pasteurization a me ka hoʻopiha pahu
I ka hana ʻana i nā huaʻai, puree, pulp, wai, a me ka paʻi e hōʻike ana i ʻehā mau ʻano huahana like ʻole, kēlā me kēia mea e koi ai i nā ʻano hana ʻokoʻa, ka mana viscosity, nā pae sterilization, a me nā ʻano hoʻopihapiha.
●Waiwaihe wai maʻemaʻe a ʻeleʻele paha i unuhi ʻia mai nā hua. He liʻiliʻi a ʻaʻohe fiber, a hana pinepine ʻia ma ke kaomi ʻana + clarification/filtration, a ukali ʻia e UHT a i ʻole pasteurization. Hiki ke hoʻopiha piha ʻia, ʻōmole, a i ʻole aseptically paʻa.
●Pulphe hoʻokuʻu semi-wai i loaʻa i ka ʻiʻo hua i ʻoki ʻia a me kekahi fiber. Hana ʻia ia e ka pulping coarse, pinepine ʻole me ka homogenization. He kūpono ka pulupulu no nā mea inu ʻona a me nā kumu hua, a makemake paha i nā sterilizer tubular no ka palekana.
●Pureehe hua hua pahee, manoanoa, a like. Hoʻopili ʻia ia e ka pulping maikaʻi, ukali ʻia e ka homogenization a me ka vacuum deaeration. Ma muli o kona viscosity kiʻekiʻe, koi ia i ka sterilization tube-in-tube UHT a hoʻopiha pinepine ʻia i loko o nā ʻeke 5-220L no ka mālama ʻana a i ʻole ka lawe ʻana aku.
●Hoʻopili(Fruit paste or concentrate) he mea Brix kiʻekiʻe, haʻahaʻa haʻahaʻa o ka puree a i ʻole ka pulp. Hana ʻia ia ma o ka hoʻoheheʻe ʻia ʻana (e laʻa, ka hāʻule ʻana o ke kiʻiʻoniʻoni evaporator), a ʻoʻoleʻa loa. ʻAʻole mākaukau ka pāpaʻi; he huahana semi-finished i hoʻohana ʻia i ka hui ʻana, hoʻopiha, a hoʻoponopono hou paha.
I ka hōʻuluʻulu ʻana, aia nā ʻokoʻa koʻikoʻi i ke ʻano, ka ʻike paʻa, ka ikaika o ka hana, a me nā koi sterilization / hoʻopiha. Hāʻawi ʻo EasyReal i nā hoʻonā i hoʻolaʻa ʻia no kēlā me kēia ʻano huahana, mai ke kaomi ʻana a me ka evaporation a hiki i ka sterilization UHT a me ka hoʻopiha piha ʻana i ka ʻeke aseptic.
No nā hua puree a me nā huahana pulp e koi ana i ka lōʻihi o ka mālama ʻana a me ka hoʻokuʻu ʻana i ke kūpaʻa, ʻo ka laina hana koʻikoʻi e huli a puni ʻekolu ʻenehana nui:Hoʻopili, UHT sterilization, a me Aseptic Bag Filling.
1.Evaporation
ʻO kahi kiʻiʻoniʻoni hāʻule a i ʻole ka hoʻoneʻe ʻana i ka evaporator e hoʻoneʻe i ka nui o ka wai mai ka puree ma lalo o nā kūlana ʻawaʻawa, e hoʻonui ana i nā mea hoʻoheheʻe ʻia (Brix) ʻoiai e mālama ana i ka waihoʻoluʻu a me ka ʻono. Hoʻemi kēia kaʻina hana i ka nui o ka mālama ʻana a hoʻomaikaʻi i ka hana ʻana i lalo.
2.Tube-in-Tube UHT Sterilizer
Ma muli o ke kiʻekiʻe o ka viscosity a me ka fiber content o purees, kūpono nā mea hoʻololi wela tube-in-tube no ka sterilization indirect ma 125-135 ° C. Mālama kēia i ka palekana microbial me ka hōʻemi ʻana i ka hōʻino ʻana o ka huahana.
3.Aseptic Bag Filler
Hoʻopiha ʻia ka puree i hoʻopaʻa ʻia i loko o nā ʻeke aseptic alumini alumini i hoʻomaʻemaʻe mua ʻia (1L–220L) i loko o kahi wahi pani. Hoʻopaʻa kēia ʻeke i ke ola lōʻihi me ka ʻole o ka refrigeration a kūpono no ka hoʻolaha honua a i ʻole nā hui ʻoihana.
Hoʻohui ʻo EasyReal i kēia mau ʻōnaehana ʻekolu i kahi hopena maʻemaʻe e kōkua i nā mea hana e hoʻopuka i nā puree huaʻai palekana, paʻa a paʻa i ka mākeke honua.
Hoʻohui ʻo EasyReal i kahi ʻōnaehana hoʻokele piha piha i kāna pulp hua a me nā laina hana puree, e hōʻoiaʻiʻo ana i ka mālama pono ʻana i ka wela, ka nānā ʻana i ka manawa maoli, a me nā moʻolelo sterilization hiki ke ʻike ʻia. ʻO kā mākou PLC + HMI interface e hiki ai i nā mea hoʻohana ke hoʻoponopono i nā ʻāpana hoʻomehana, nānā i nā pōʻai CIP, a hoʻololi i waena o nā ʻōkuhi me ka hoʻoikaika liʻiliʻi.
ʻOi aku no nā purees hua mānoanoa, hoʻolaha mākoupaipu-i-paipu UHT sterilizersi hoʻolālā ʻia e lawelawe i nā huahana kiʻekiʻe-viscosity me ka ʻole o ka fouling. Hōʻoia ka ʻōnaehanapaʻa wela kūponoa me ka hoʻololi wela maʻemaʻe, e hōʻemi ana i ka hōʻino maikaʻi a me ka pilikia microbial.
Hoʻopaʻa ʻia nā pihi sterilization a me ke kaomi ʻōnaehana a hiki ke lawe ʻia aku, e hōʻoiaʻiʻo ana i ka hoʻokō ʻana i ka HACCP a me nā lula hoʻoiho.
ʻO ka hoʻomaʻamaʻa ʻana i ka mango puree, ka pulp maiʻa, a i ʻole ka paʻi kōmato, ʻo EasyReal e hōʻoiaʻiʻo i ka palekana a me ka maikaʻi o kāu sterilization - me ka mana akamai i kēlā me kēia pae.
No ka hāʻawi ʻana i kahi laina pulp pulp / puree maʻalahi a maʻalahi, hāʻawi ʻo EasyReal i nā ʻāpana koho he nui i hiki ke hoʻohui ʻia e pili ana i nā pono hana, nā waiwai waiwai, a me ka hoʻonohonoho mea kanu:
●Pūnaehana Elevator: Lawe i nā huaʻai maka i ka ʻāpana holoi a ʻokiʻoki paha, e hiki ai ke kahe mau mea.
●Hoʻomaʻemaʻe a hoʻokaʻawale i ka ʻāpana: Loaʻa i nā mea holoi pulupulu, nā mea holoi pulupulu, a me nā mea hoʻoheheʻe ʻia e wehe i ka lepo, nā lau, a me nā hua kīnā ʻole, e hōʻoiaʻiʻo ana i ka maikaʻi o ka waiwai.
●Pūnaehana Hoʻopiʻi & Pulping: Loaʻa i nā mea hoʻoheheʻe hāmare, nā pulpers, a me nā mea hoʻomaʻemaʻe, i hana ʻia e wāwahi i nā hua i loko o ka pulp a i ʻole ka puree i makemake ʻia.
●Mea hoʻomehana mua: Hoʻomaʻamaʻa mālie i ka huahana e hoʻopau i nā enzymes a hoʻomākaukau iā ia no ka sterilization.
●Homogenizer Pumi Kiekie: Hoʻokaʻawale i nā ʻāpana no ka loaʻa ʻana o ke ʻano like ʻole, hoʻohana mau ʻia no ka puree inu a i ʻole ka meaʻai pēpē.
●Mea hoʻoheheʻe wai: Wehe i ka ea i hoʻopaʻa ʻia no ka pale ʻana i ka oxidation a mālama i ka waihoʻoluʻu o ka huahana, ka ʻono, a me ke ola o ka papa.
●Pūnaehana CIP Aunoa: Hana i ka hoʻomaʻemaʻe-ma-wahi no nā paipu a pau, nā pahu, a me nā ʻōnaehana sterilization, e hōʻoia ana i ka palekana o ka meaʻai a me ka hōʻemi ʻana i ka hana.
●Nui-Size Aseptic Filling Machine: Hoʻololi ma waena o 5L, 20L, a me 220L ʻeke sterile, e kākoʻo ana i ka hana hoʻāʻo a me ka hoʻopuka ʻana i ka ʻoihana.
Hāʻawi kēia mau modula i nā mea hana e hoʻololi i ka laina no nā hua like ʻole, nā ʻano huahana, a me nā kūlana maʻemaʻe - e hōʻoia ana i ka pono hana lōʻihi.
ʻO ke koho ʻana i ka hoʻonohonoho hoʻoponopono pono e pili ana i nā hiʻohiʻona o kāu huahana huaʻai—inā paha he inu pulp viscosity haʻahaʻa, he mango puree mānoanoa no ka lawe ʻana aku, a i ʻole he paʻi huaʻai i hoʻohana ʻia i ka hui ʻoihana. Hāʻawi ʻo EasyReal i nā hoʻonohonoho hoʻonohonoho hoʻoponopono ʻia no kahi ākea o nā noi:
●No ka wai o ka Pulp Inu
E hoʻohana i kahi ʻōnaehana pulping maʻamau, a ukali ʻia e ka tubular UHT sterilization a me ka ʻōmole PET a i ʻole ka hoʻopiha piha ʻana. He kūpono no nā mea inu hua ʻala a i ʻole nā wai i hoʻohui ʻia i ka pulp me ka viscosity haʻahaʻa.
●No nā Mānoanoa Mānoanoa (e laʻa, Mango, Maiʻa, Guava)
E hoʻohui i ka pulping maikaʻi, ka hoʻoheheʻe ʻana i ka vacuum, ka sterilization tube-in-tube, a me ka hoʻopiha ʻeke aseptic. Mālama kēia i ka maikaʻi o ka huahana kiʻekiʻe, ka lōʻihi o ka mālama ʻana, a me ke kūpono no ka hoʻopuka ʻana a me ka hoʻohana ʻana i nā ʻoihana.
●No na Pa'i Huaa'i Ko'iko'i
E hoʻohui i kahi ʻōnaehana hoʻoheheʻe ʻana (ke kiʻiʻoniʻoni hāʻule a i ʻole ke kaʻe ʻana i ka ikaika) me ka sterilization a me ka hoʻopiha aseptic. Manaʻo ʻia no ka paʻi ʻōmato, ke kumu guava, a me nā kumu hua ʻoihana.
●No ka meaʻai pēpē a i ʻole Functional Puree
Hoʻohui i ka homogenization kiʻekiʻe, ka hui ʻana o Brix pololei, a me ka nānā ʻana i ka sterilization. Hāʻawi i ke ʻano maʻemaʻe, ka ʻono like ʻole, a me ka puʻupuʻu palekana no nā mākeke koʻikoʻi.
ʻAʻole pili i kāu huahana, hiki i nā mea ʻenehana EasyReal ke ʻōlelo i ka hui ʻana o nā modules, ke kaupaona ʻana i ka pono, ke kumu kūʻai, a me ka hoʻokō hoʻoponopono.
Mai ka loaʻa ʻana o nā huaʻai hou a hiki i ka hoʻopiha ʻana i ka ʻeke aseptic, hāʻawi ʻo EasyReal i ka pulp huaʻai i hoʻopili piha ʻia a me nā hopena hoʻoponopono puree i kūpono i kāu huahana, hiki, a me nā pahuhopu mākeke. Inā ʻoe e hana ana i ka mango puree no ka lawe ʻana aku, maiʻa maiʻa no ka hana ʻana i ka mea inu, a i ʻole ka paʻi tōmato no ka hoʻolako ʻana i ka ʻoihana - loaʻa iā mākou ka ʻike, nā lako, a me ka ʻike honua e kākoʻo i kāu papahana.
Ma hope o ka hana ʻana a me ka hoʻouna ʻana, hāʻawi kā mākou hui:
●Ma ka paena a i ʻole ka hoʻonohonoho mamao ʻana a me ka hoʻonohonoho ʻana
●Nā hoʻāʻo hoʻāʻo a me ka loiloi hana
●Hoʻomaʻamaʻa mea hana a me ka hoʻonohonoho SOP
●Ma hope o ke kūʻai aku ʻana i ke kākoʻo ʻenehana a me ke alakaʻi mālama
Ua kōkua mākou i nā mea kūʻai aku ma nā ʻāina he 30 aʻe e hoʻolauna i nā mea kanu puree hua maikaʻi a maʻemaʻe—mai nā labs liʻiliʻi a i nā laina ʻoihana piha.
E kelepona mai iā mākou i kēia lāe kiʻi i kahi hoʻolālā hoʻolālā maʻamau, ʻōlelo huaʻōlelo, a me nā kikoʻī mea pono no kāu papahana hoʻoili hua.