Sea Buckthorn Processing Line
TheEasyReal Sea Buckthorn Processing Lineimagwira gawo lililonse kuyambira pakudya zipatso mpaka kumaliza. Dongosololi limakonza zipatso za sea buckthorn zonse, zatsopano, zowundana, kapena zotsukidwa kale, kudzera m'njira zingapo zaukhondo, zopatsa chakudya kuti atulutse zinthu zofunika kwambiri zomwe sizingawononge michere yambiri.
Timagwirizanitsa maulendo ambiri azinthu:
● Chotsani madzikuchokera ku lamba-wopanikizidwa ndi enzymatic kumveka bwino yaiwisi yamadzi.
● Zamkati madzindi ulusi wambiri komanso pectin wachilengedwe.
● Mafuta ambewu oponderezedwa kapena centrifugedyotengedwa ku mbewu zolekanitsidwa.
● Pureekuti agwiritsidwe ntchito mu jams, zakudya zogwira ntchito, ndi ma yogati.
● Lingaliranikudzera mufilimu yogwa kapena ma evaporator amitundu yambiri.
● Ufandi kuyanika kupopera kapena kuumitsa (ma modules osankha).
Mzere uliwonse ndi modular. Makasitomala amatha kukulitsa kuchokera kumadzi kupita kumafuta kapena kuchokera ku puree kupita ku ufa. Makina athu achitsulo chosapanga dzimbiri amaonetsetsa kuti chakudya chili chotetezeka, pomwe kutentha pang'ono kumateteza michere ya sea buckthorn. Mumapeza zotuluka zosasinthika, kuyeretsa kosavuta kwa CIP, komanso kuwongolera kwa digito.
Sea buckthorn imadziwika ndi zakemichere yowonjezera chitetezo cha mthupi, zamkati zokhala ndi antioxidant,ndimafuta amtengo wapatali. Mzere wa EasyReal umathandizira opanga m'mafakitale angapo:
● Mitundu ya juisikupanga madzi omveka bwino m'mabotolo kapena zamkati.
● Makampani othandizira zaumoyokuchotsa mbewu kapena zamkati mafuta makapisozi.
● Chakudya chamwanakugwiritsa ntchito puree ngati maziko ogwirira ntchito.
● Tumizani mapurosesakupanga sea buckthorn concentrate kapena ufa wotumiza kwautali wautali.
● Opanga zodzoladzolakugwiritsa ntchito mafuta achilengedwe m'mapangidwe osamalira khungu.
Makina athu akugwira ntchito mu:
● Mafamu a mabulosi aku Europe (mizere 1-2 t/h).
● Mafakitale amadzi aku Central Asia (mizere 5 t/h).
● Ma laboratories aku China owonjezera (okhala ndi mafuta ozizira).
● Otumiza kunja kwa ufa wa zipatso za Nordic (ndi kuyanika kozizira).
Ziribe kanthu zomwe mumagula, timapanga mzere wanu kuti uziyenda mokhazikika, kutsata zaukhondo, komanso zinyalala zochepa. Kaya muli muzakudya, zaumoyo, kapena zodzikongoletsera, EasyReal imasintha zida zanu kuti zigwirizane ndi zomwe mukufuna.
Kusankha mzere woyenera wa sea buckthorn processing zimadalira wanumankhwala kuganizira, tsiku lililonse,ndikalembedwe kazinthu. EasyReal imapereka njira zingapo zosinthira:
Potengera Voliyumu Yotulutsa:
● <500kg/h: Ndi abwino kwa R&D malo kapena umafunika boutique mafuta m'zigawo.
● 1–2 t/h: Mafakitole apakati okhala ndi zinthu zambiri (madzi + mafuta).
● 3-5 t / h: Madzi a mafakitale kapena mafakitale a puree okhala ndi makina odzaza.
Ndi Mtundu Wazinthu:
● Mzere wa madzi: Zimaphatikizapo makina osindikizira lamba, enzymatic clarifier, UHT, kudzaza.
● Njira yamafuta: Imawonjezera cholekanitsa mbewu, chosindikizira chozizira/centrifuge, kusefera.
● Mzere woyera: Amagwiritsa ntchito pulper, finisher, deaerator, pasteurizer.
● Mzere wolunjika: Imawonjezera vacuum evaporator, kubwezeretsa kununkhira.
● Mzere wa ufa: Imawonjezera chowumitsira chopopera kapena gawo lowumitsa.
Pakuyika Zosowa:
● Chikwama cha Aseptic-mu-ng'oma (chokhazikika / puree)
● Mabotolo agalasi/PET (zamadzi)
● Mipando yaying'ono (yamafuta kapena ufa)
Tiuzeni zolinga zanu. Tipanga njira yoyendera yomwe ikugwirizana ndi kukula kwanu komanso msika wanu.
Zopangira Zopangira → Kuyeretsa → Kugwetsa / Kuphwanya → Kupatukana kwa Madzi & Zamkati → Kuchotsa Mafuta → Kufotokozera / Kuyika Pasteurization → Kuyika (posankha) → Kudzaza kapena Kuyanika
Nachi chidule:
1.Kulandira & Kuchapa:Vibrating screen + bubble washer imachotsa litsiro ndi masamba.
2.Kupukuta ndi Kuyeretsa:Dulani zipatso za seabuckthorn kuti mulekanitse zinthu zomwe zingagwiritsidwe ntchito monga zamkati ndi madzi, chotsani zonyansa, ndikuyala maziko okonzekera. Kukonzekera koyengedwa pambuyo pa pulping kumafuna kukhathamiritsa kapangidwe kake, kukoma ndi kukhazikika kwa zamkati za seabuckthorn ndikuwongolera mtundu wazinthu.
3.Kugawanika kwa Mafuta:Mbewu zimawumitsidwa, kufinyidwa kapena centrifuged mafuta ozizira ozizira.
4.Kufotokozera:Madzi amamveketsedwa ndi decanter/disc separator kapena matanki a enzyme.
5.Pasteurization:Tube-in-chubu kapena mbale sterilizer kutentha madzi/puree pa 85-95 ° C.
6.Kuyikira Kwambiri:Evaporator yogwa-filimu imachotsa madzi (kuti akhazikike).
7.Kudzaza:Aseptic filler, otentha filler, kapena botolo filler kutengera mankhwala.
8.Kuyanika (posankha):Chowumitsira utsi kapena chowumitsira kuzizira chimatulutsa ufa.
Njira iliyonse imalumikizidwa mwamphamvu. Makina athu amatsimikizira kusintha kwachangu komanso zotuluka zoyera.
① Sea Buckthorn Bubble Washer
Chotsukirachi chimagwiritsa ntchito chipwirikiti cha mpweya ndi madzi kuti chiyeretse chipatsocho. Imakweza fumbi, masamba, ndi dothi lopepuka popanda kuwononga zipatso zosalimba.
Washer akuphatikizapo:
● Tanki yachitsulo chosapanga dzimbiri yokhala ndi mapaipi oombera mpweya.
● Malo osefukira ndi kutayira matope.
● Kwezerani ma conveyor kupita ku gawo lotsatira.
Zimateteza khungu lopyapyala la sea buckthorn ndikuonetsetsa kuti lolowera kumunsi kwamtsinje. Poyerekeza ndi ma washers otsuka, imagwira bwino zipatso zosalimba komanso imachepetsa kutayika kwa zipatso.
② Sea BuckthornMakina Opukutira ndi Kuyeretsa
Kuphwanya Moyenera: Zokhala ndi zida zophwanyika zakuthwa komanso zosavala (monga masamba ndi ma discs a mano), zimaphwanya mwachangu khungu lopyapyala ndi mnofu wa zipatso za sea buckthorn pomwe zimateteza kuphwanya kwambewu kwambiri komwe kungayambitse kutayika kwamafuta ndi kuipitsidwa ndi zamkati.
Kupatukana Yeniyeni: Chinsalu chomangirira (chokhala ndi kukula kwa mauna ogwirizana ndi kukula kwa zipatso za sea buckthorn, zomwe nthawi zambiri zimakhala 0.5-2mm) zimalekanitsa bwino zamkati ndi madzi kuchokera ku tsinde, zodetsedwa, ndi njere zomwe zili bwino, potero kupititsa patsogolo kagwiritsidwe ntchito kazinthu zopangira.
Kapangidwe Kosavuta: Makina osalala amkati ndi zinthu zochotseka (monga chophimba ndi masamba) amathandizira kuyeretsa, kutsatira miyezo yaukhondo ndikuletsa zamkati zotsalira kuti zisawonongeke ndikuyipitsa gulu lotsatira lazopangira.
Zikhazikiko Zosintha Zosintha: Mpata wogaya, liwiro, kapena kukakamiza kumatha kusinthidwa kuti zigwirizane ndi zomwe mukufuna (monga kumveka bwino kwa madzi kapena kusasinthasintha kwa puree) kuti muzitha kuwongolera kukula kwa tinthu tating'ono.
Ukhondo ndi Chitetezo: Zida zomwe zimalumikizana ndi chinthucho zimapangidwa ndi chitsulo chosapanga dzimbiri chamtundu wa chakudya (monga 304 kapena 316), chomwe chimalimbana ndi kutentha komanso kutukula, ndipo chimakhala ndi chisindikizo cholimba kuti chiteteze kuipitsidwa kwakunja.
③ Sea Buckthorn Seed Mafuta Centrifuge
The centrifuge imalekanitsa mafuta ndi mbewu pozungulira mwachangu.
Ili ndi:
● Ng'oma yachitsulo chosapanga dzimbiri ndi makina otulutsa olimba amadzimadzi.
● Smart balance yoyenda mokhazikika.
● Tanki yosonkhanitsira mafuta yokhala ndi gawo losefera.
Imapewa kuwonongeka kwa kutentha komwe kumachitika m'makina othamangitsira ndipo imagwirizana ndi mafuta amtundu uliwonse komanso kuchira kwamafuta ambewu.
④ Nyanja ya Buckthorn Vacuum Evaporator
Evaporator iyi imachotsa madzi pa kutentha kochepa, kuteteza kukoma ndi vitamini C.
Mapangidwe a filimu akugwa amalola:
● Kutentha kwachangu ndi nthawi yochepa yokhalamo.
● Kupulumutsa mphamvu pogwiritsa ntchito makonzedwe ambiri.
● Kubwezeretsa fungo kusunga kukoma.
Poyerekeza ndi kuwira kotseguka, imakhalabe ndi michere yambiri ndikuchepetsa ndalama zogwirira ntchito ndi 30-40%.
⑤ Sea Buckthorn Aseptic Filling Machine
Chodzaza ichi chimanyamula madzi kapena puree m'matumba osabala kapena mabotolo osakhudzidwanso.
Zina mwazo ndi:
● CIP/SIP kudziyeretsa ndi kutseketsa.
● Kudzaza kolondola kwambiri ndi masensa olemera.
● Yogwirizana ndi 5-220L matumba kapena ma conveyors botolo.
Imatsimikizira chitetezo cha chakudya komanso moyo wautali wa alumali, oyenera kugulitsa zinthu zakunja.
EasyReal Sea Buckthorn Processing Line imagwira ntchito ndi:
● Zipatso zatsopano
● Zipatso zozizira za IQF
● Thovu kapena chisanadze pulped zipatso
Mutha kusintha pakati pa:
● Chotsani madzi ndi zamkati madzi.
● Mafuta ozizira ozizira ndi mafuta a centrifugal.
● Puree wa mphamvu imodzi ndi kulimbikira kwambiri.
● Zinthu zamadzimadzi ndi ufa.
Mzere uliwonse umalola zotulutsa ziwiri: madzi + mafuta, kapena puree + concentrate. Mukhozanso kudumpha kapena kuwonjezera ma modules (mwachitsanzo, chopopera mafuta, evaporator, choumitsira) kutengera kusintha kwa kufunikira.
Timakupangitsani kukhala kosavuta kukulitsa kuchuluka kwanu kapena kusintha mawonekedwe azinthu. Gawo lililonse limalumikizidwa ndi mapaipi okonzeka a CIP ndipo amawongoleredwa kuchokera pazenera lapakati la HMI. Palibe chifukwa chofunanso kukonzanso kwakukulu pamene mukukweza.
EasyReal imakonzekeretsa mzere uliwonse wokonza sea buckthorn ndi acentralized PLC + HMI smart control system. Izi zimatsimikizira kupanga bwino, kuyang'anira nthawi yeniyeni, ndikuwongolera molondola pagawo lililonse-kuyambira pakudya mabulosi aiwisi mpaka kudzazidwa kwa aseptic.
Dongosolo lathu limaphatikizapo:
● Chithunzi chojambula cha HMI: Othandizira amatha kusintha kutentha, kuchuluka kwa mayendedwe, ndi nthawi pa mawonekedwe mwachilengedwe. Amatha kuwona ma alarm, zipika zopangira, ndi mawonekedwe a zida munthawi yeniyeni.
● PLC Automation: Zida zonse zoyambira - makina osindikizira, ma centrifuge, zoziziritsira, zodzaza - zimalumikizana kudzera ku Nokia kapena Omron PLC. Imagwirizanitsa kuthamanga kwa magalimoto, ntchito za valve, ndi zotchingira chitetezo.
● Kuwongolera Maphikidwe: Othandizira amatha kusintha mitundu yazinthu (mwachitsanzo, madzi → kukhazikika → puree) potsitsa magawo omwe adakhazikitsidwa kale. Izi zimachepetsa kusintha kwa nthawi komanso zolakwika za anthu.
● Data Logging: Dongosolo limalemba kutentha, kuchuluka kwa kupanikizika, kuchuluka kwamayendedwe, ndi kuchuluka kwa batch.
● Thandizo lakutali: Mainjiniya athu amatha kulumikizana ndi makina anu pa intaneti kuti azindikire zovuta kapena kukuthandizani kukonza magwiridwe antchito.
Poyerekeza ndi kukhazikitsidwa kwapamanja kapena semi-auto, makina athu anzeru:
● Imachepetsa nthawi yoyambira ndikuwonjezera kugawa kosinthira.
● Amachepetsa zolakwika pakutseketsa kapena kudzaza kutentha.
● Imaletsa zinthu zomwe zawonongeka chifukwa cha zolakwika za nthawi.
● Kupititsa patsogolo kutsatiridwa ndi kafukufuku wa zogulitsa kunja ndi chitetezo cha chakudya.
Kaya mukugwiritsa ntchito mzere umodzi wazinthu kapena fakitale yosinthira zinthu zambiri, makina owongolerawa amakupangitsani ntchito zanuzambiri mosasinthasintha, zotetezeka, komanso zosavuta kuwongolera.
Sea buckthorn ndi chipatso chamtengo wapatali.Ili ndi phindu lalikulu m'misika yapadziko lonse lapansi yazakudya, madzi, zowonjezera, ndi zodzikongoletsera. Koma kusandutsa mabulosi osalimbawa kukhala okhazikika, opindulitsa pamafunika zida zoyenera, kuwongolera mwanzeru, ndi luso laukadaulo.
Apa ndipamene EasyReal imabwera.
Tathandiza makasitomala ku Europe, Central Asia, ndi East Asia kupanga mizere ya sea buckthorn yomwe:
● Thamangani 24/7 ndi kutsika kochepa.
● Pangani madzi ndi mafuta kuchokera ku zipatso zosaphika zomwezo.
● Kuchokera pa 500 kg/h kufika pa 5 t/h kutengera kufunikira kwa msika.
Lonjezo Lathu kwa Inu:
● 100% zitsulo zosapanga dzimbiri, malo olumikizana ndi chakudya.
● Kusintha kopangidwa mwakongoletsedwe kakusakaniza kwazinthu zanu.
● Kuyika pa malo ndi chithandizo cha maphunziro apanyumba.
● Zida zotsalira za nthawi yayitali komanso kuthetsa mavuto pa intaneti.
● Zaka zopitilira 25 zakuchitikira padziko lonse lapansi pakukonza zipatso.
Tiloleni tipange mzere wanu kuyambira washer mpaka aseptic filler. Kuyambira zipatso zatsopano kupita kuzinthu zokonzeka kutumiza kunja.
Lumikizanani ndi EasyReal tsopano:
Pitani ku www.easireal.com kapena titumizireni imelosales@easyreal.cn.
Mulandira malingaliro ndi tchati mkati mwa maola 72.
