Chotsukira cha Vacuum cha Mafakitale cha Kukonza Madzi, Msuzi ndi Mkaka
Chida chochotsera mpweya cha EasyReal vacuum chimagwira ntchito ngati gawo lofunika kwambiri pakupanga madzi, zakumwa, ndi mkaka. Chipinda chochotsera mpweya chimachepetsa kuthamanga kwa mpweya mkati, zomwe zimapangitsa kuti mpweya womwe uli mu chinthucho ukwere ndikutuluka mwachangu. Madzi ochotsera mpweyawo amasunthira ku gawo lotsatira ndi khalidwe lokhazikika.
Mkati mwa chipindacho muli pampu yokhala ndi vacuum yambiri yomwe imasunga mphamvu yoipa. Chokometsera chobwezeretsa fungo chomwe chili mkati mwake chimagwira fungo losakhazikika, ndikulibwezeretsa kumtsinje waukulu kuti chakumwacho chisunge kukoma kwake kwachilengedwe.
Malo onse ogundana amagwiritsa ntchito chitsulo chosapanga dzimbiri cha SUS304 kapena SUS316L chomwe chimafanana ndi chakudya. Kapangidwe kake kamatsatira miyezo ya ukhondo ya EHEDG ndi FDA. Kulumikizana kwa CIP ndi SIP kumapangitsa kuyeretsa ndi kuyeretsa kukhala kodzitetezera kokha. Ogwiritsa ntchito amawongolera chilichonse kudzera pa sikirini yokhudza ya PLC, komwe malo oyendetsera kayendedwe ka madzi, kutentha, ndi vacuum amasungidwa ngati maphikidwe.
Chotsukira chilichonse cha vacuum chimapezeka kuyambira 500 L/h mpaka 50 000 L/h. Chotchinga chopapatiza chimalowa mosavuta m'mizere yomwe ilipo, yokhala ndi malo ochepa pansi komanso nthawi yochepa yoyika.
EasyReal imapanga makina oyeretsera madzi a zipatso ndi ndiwo zamasamba, zakumwa za tiyi, mkaka wa zomera, mkaka, ndi zakumwa zomwe zimafuna kukoma.
Ntchito zodziwika bwino zikuphatikizapo:
• Madzi a zipatso asanachotsedwe (apulo, mango, chinanazi, lalanje, phwetekere).
• Tiyi, khofi, ndi mankhwala ophera tizilombo asanaphike.
• Zakumwa zochokera ku mkaka ndi zomera kuti zichepetse thovu ndi kusungunuka kwa okosijeni.
• Zakumwa zowiritsa ndi zakumwa za enzyme musanaziziritse kapena kusunga.
Kuchotsa mpweya kumawonjezera mtundu wa chinthucho, kumaletsa thovu kudzaza, komanso kumawonjezera nthawi yogwiritsira ntchito. Mafakitale amagwiritsa ntchito chipangizo chotsukira mpweya cha EasyReal kuti chigwire ntchito bwino pamene mpweya ukuyenda bwino. Kuchotsa mpweya nthawi zonse kumabweretsa kukoma kokhazikika, kubweza pang'ono, komanso kukhutitsa makasitomala kwambiri.
Madzi aliwonse amachita mosiyana pansi pa vacuum. Gulu la mainjiniya la EasyReal limapanga chotsukira vacuum chilichonse kuti chigwirizane ndi kukhuthala ndi kuchuluka kwa madzi.
Dongosolo lachizolowezi limaphatikizapo:
• Pampu yolowera ya chinthu yokhala ndi drive yosinthasintha (VFD) yowongolera kayendedwe ka madzi.
• Pampu ya vacuum, chokondensa.
• Pampu yotulutsa madzi yokhala ndi mphamvu yowongolera mulingo kuti iyende bwino nthawi zonse. Chitetezo cha njira ndi chofunikira kwambiri. Galasi lowoneka bwino limalola ogwiritsa ntchito kuwona momwe zinthu zilili. Masensa onse (vacuum, kutentha, conductivity) amalumikizidwa ku PLC kuti azitha kuchenjeza komanso kujambula zomwe zikuchitika.
Kusankha chipangizo choyenera chochotsera mpweya m'malo otayira mpweya kumadalira zinthu zingapo:
1. Kuchuluka: Kuchuluka kosiyanasiyana kudzafunika thanki yosungiramo zinthu zosiyanasiyana ndi pampu yazinthu zosiyanasiyana
2. Kukhuthala: Zinthu zosiyanasiyana zokhuthala zimakhudza kusankha kwa pampu yazinthu
3. Kuphatikiza: kulumikiza sterilizer kuti mugwire ntchito yochotsa mpweya m'malo olumikizirana.
EasyReal imapereka mayeso oyeserera ndi ma simulation ozikidwa pa CFD kuti atsimikizire momwe mpweya umagwirira ntchito bwino musanapange kukula komaliza. Mainjiniya amawerengera kuchuluka kwa mpweya wotuluka m'malo otayira mpweya, kapangidwe ka nozzle, ndi nthawi yogona kuti atsimikizire kuti mpweya wonse uchotsedwa popanda kutayika kwa chinthucho.
Pansipa pali njira yosavuta yochotsera utsi wa madzi ndi zakumwa m'mafakitale:
Chakudya → Chipinda Chotsukira Mpweya → Kuchotsa Mpweya → Kubwezeretsa Zinthu Zonunkhira → Kutulutsa Mpweya → Gawo Lotsatira Lokonzekera
1. Pampu yodyetsa chakudya imapereka mankhwalawo ku chipinda chotsukira mpweya,
2. Madziwo amalowa m'chipinda chotsukira mpweya kudzera mu nozzle yopopera.
3. Pansi pa kupanikizika kopanda vacuum, mpweya wosazizira umasefukira.
4. Kondensala imasonkhanitsa nthunzi ndi fungo losakhazikika.
5. Pampu yotulutsira mpweya imasamutsa madzi ochotsedwa mpweya kupita ku sterilizer kapena filler.
Chotsukira chilichonse cha EasyReal chimaphatikizapo chowongolera chodzipangira chokha cha vacuum, kuchotsa condensate, ndi kuyeretsa CIP. Ogwiritsa ntchito amayang'anira momwe zinthu zikuyendera pazenera la HMI. Dongosolo lowongolera limalemba mulingo wa vacuum, ndi momwe zinthu zikuyendera nthawi yeniyeni.
Chotsukira mpweya cha EasyReal chimagwiritsa ntchito mayunitsi angapo ofunikira kuti chipereke njira yokhazikika komanso yopanda mpweya.
1. Chipinda Chopanda Zotayira
Chipinda chotsukira mpweya ndiye maziko a dongosololi. Chimagwira ntchito pansi pa −0.05 mpaka −0.09 MPa ndipo chimapereka malo otakata mkati kuti mpweya utuluke. Malo owunikira magalasi amalola kuyang'anira maso panthawi yogwira ntchito.
2. Dongosolo la Pumpu Yopanda Vacuum
Imasunga kupanikizika kosalekeza.
3. Chokonzetsera Mafuta Onunkhira
Fungo losasinthasintha nthawi zambiri limaphwanyika pansi pa vacuum. Condenser imaigwira ndikuibwezera ku madzi otuluka, zomwe zimapangitsa kuti kukoma kwachilengedwe kukhale kosatha. Izi ndizofunikira kwambiri pa zipatso ndi tiyi zamtengo wapatali.
4. Kulumikizana kwa CIP / SIP
Mabotolo opopera omwe ali mkati mwake amalola kuyeretsa kwathunthu mkati. Ogwira ntchito amatha kuyambitsa ma CIP cycles okha pogwiritsa ntchito madzi otentha ndi sopo wa alkaline. Dongosololi limalumikizana ndi mzere woyeretsera wapakati pa fakitale, kuchepetsa nthawi yogwira ntchito pakati pa ntchito yopangira.
5. Kukonza ndi Kulamulira Zida
Chida chilichonse chochotsera mpweya mu vacuum chimakhala ndi ma transmitter opanikizika, masensa otenthetsera, ndi zowunikira mulingo. PLC imasonkhanitsa deta yeniyeni ndikuwonetsa zomwe zikuchitika pa HMI. Malire a alamu ndi maloko olumikizirana amateteza ku kutayika kwa chinthu kapena kuchuluka kwa pampu.
Zonsezi pamodzi zimapanga dongosolo lodziyimira palokha komanso laukhondo lopanda kulowererapo kwa ogwiritsa ntchito. Zotsatira zake zimakhala mtundu wofanana wa chinthu, nthawi yogwira ntchito yambiri, komanso mtengo wotsika wogwirira ntchito.
Chotsukira mpweya cha EasyReal chimagwira ntchito zosiyanasiyana zopangira ndi zakumwa.
Kusinthasintha kwa zolowetsa:
• Madzi a zipatso atsopano kapena okhuthala
• Puree yokonzedwanso ndi ulusi kapena zamkati
• Mkaka wochokera ku zomera (soya, oat, amondi)
• Mayankho a tiyi kapena mankhwala ochokera ku zitsamba
• Mkaka ndi mkaka wosakaniza
Mapulogalamu otulutsa:
• Madzi a NFC (Osachokera ku Concentrate)
• Mizere yokhazikika ya madzi yokhala ndi kudzola fungo
• Zakumwa zokonzeka kumwa zotentha kapena zozizira
• Zakumwa zopangidwa ndi mkaka ndi zomera musanaziyeretse
• Madzi a manyuchi, ma enzyme, kapena ma fermentation omwe amafunika kulamulira mpweya
Mtundu uliwonse wa chinthu umapindula mosiyana. Madzi amasunga mtundu wowala komanso kukoma koyera. Tiyi wothira tiyi amasunga fungo labwino. Zakudya za mkaka zimapewa thovu la mpweya lomwe limasokoneza makina odzaza.
Ogwiritsa ntchito amatha kusinthana pakati pa zipangizo mkati mwa mphindi zosakwana 30 pogwiritsa ntchito njira yodziyeretsera ya CIP yokha. Kusinthasintha kumeneku kumathandiza kupanga zinthu zanyengo popanda kusintha zinthu zodula.
EasyReal ikani dongosolo lowongolera la vacuum deaerator mu mzere wonse kapena ikani dongosolo losiyana lowongolera.
HMI yokhudza kukhudza imalola kuwongolera kwathunthu machitidwe ndi kusunga zolemba:
• Kasamalidwe ka maphikidwe:Sungani ndi kubwezeretsanso malo okhazikika a kutentha, vacuum, ndi kayendedwe ka madzi.
• Kuwunika nthawi yeniyeni:Kupanikizika kwa chiwonetsero, mulingo wamadzimadzi, kuchuluka kwa madzi omwe amatuluka ndi zina zotero.
• Malangizo a alamu ndi kutsekereza:Kuzimitsa kokha kumaletsa kusefukira kwa madzi kapena kutayika kwa vacuum.
• Thandizo lakutali:Gawo la Ethernet losankha limalola mainjiniya a EasyReal kuthandiza pa intaneti.
Dongosololi limathandiza ogwira ntchito kusunga zotsatira zofanana komanso kuchepetsa nthawi yophunzitsira. Ma curve a zochitika amasonyeza kukhazikika kwa njira, kotero oyang'anira amatha kukonza bwino ntchito popanda kukayikira.
Zowongolera zanzeru zimalumikizananso ndi zotenthetsera zam'mwamba ndi zotsukira pansi. Mzere wonse umagwira ntchito mogwirizana, zomwe zimachepetsa nthawi yodikira komanso kugwiritsa ntchito mphamvu.
EasyReal imapereka mayankho athunthu kuyambira pakupanga mpaka kukhazikitsa.
Ntchitoyi ikuphatikizapo:
1. Kapangidwe ka njira:Kuwerengera mphamvu, chithunzi cha P&ID, ndi kusankha zida.
2. Kuyesa kwa woyendetsa ndege:Kutsimikizira kuchotsa mpweya pogwiritsa ntchito zipangizo zopangira makasitomala.
3. Kupanga ndi kusonkhanitsa:Magalimoto onse otsetsereka amayesedwa kale ku fakitale ya EasyReal ku Shanghai.
4. Kukhazikitsa ndi kuyambitsa:Kuyang'anira pamalopo, kukhazikitsa magawo, ndi kuwerengera vacuum.
5. Maphunziro ndi zolembedwa:Mabuku ogwiritsira ntchito, njira zoyeretsera, ndi ndondomeko zosamalira.
6. Utumiki wogulitsira pambuyo:Zinthu zosungiramo zinthu, matenda akutali, ndi kuwunika kwaukadaulo kwa chaka ndi chaka.
Chidziwitso cha EasyReal pakupanga madzi ndi zakumwa chimatsimikizira kuti chipangizo chilichonse chochotsera mpweya m'malo osungiramo zinthu chimagwirizana bwino ndi mafakitale omwe alipo. Makasitomala m'maiko opitilira 40 amadalira EasyReal pakupereka mpweya wodalirika komanso chitetezo cha kukoma.
EasyReal Vacuum Deaerator imapereka ntchito yoyeretsa mpweya nthawi zonse, kapangidwe kaukhondo, komanso makina anzeru opangira zakumwa zamafakitale. Imathandiza mafakitale kuchepetsa okosijeni, kuteteza fungo labwino, komanso kukhala ndi nthawi yayitali yosungiramo zinthu ndi ndalama zochepa pa lita imodzi.
Lumikizanani ndi EasyReal lero kuti mupemphe magawo anu a njira, kulandira kapangidwe kake, kapena kukonza nthawi yoyesera zakumwa zanu zotsatira.
| Chitsanzo | TQJ-5000 | TQJ-10000 |
| Kutha: Lita/h | 0~5000 | 5000~10000 |
| Kugwira ntchito yotsukira mpweya: Mpa | －0.05-0.09 | －0.05-0.09 |
| Mphamvu: KW | 2.2+2.2 | 2.2+3.0 |
| Kukula: mm | 1000 × 1200 × 2900 | 1200 × 1500 × 2900 |
| Pamwambapa, pali mwayi waukulu wosankha malinga ndi zosowa zenizeni. | ||
