Imbuto Yimbuto / Umurongo wo gutunganya neza
Sisitemu yacu ikoreshwa cyane mubiribwa, ibinyobwa, no kohereza ibicuruzwa hanze. Imanza zisanzwe zikoreshwa zirimo:
• Umwembe puree ya nectar, umutobe wubushyuhe uvanze, hamwe na aseptic umufuka-woherejwe hanze (gutunganya imyembe ya aseptic)
• Inyanya y'inyanya kuri ketchup, paste, hamwe na sosi (imashini ikora inyanya, imashini itunganya inyanya)
• Pome ya pome kubiryo byabana hamwe nudupapuro twa pisine (pome ya pome)
• Guava hamwe nimbuto nziza puree ya yogurt, ibinyobwa, n'ibinyobwa bikora (imashini ikora guava, imashini yimbuto yimbuto)
• Imboga zikomoka ku bimera (urugero, igihaza, karoti, epinari) ku isupu, isosi, hamwe na cube zikonje (pulper yimboga)
Buri murongo urashobora kubyara ibicuruzwa byinshi bisohoka: biteguye-kurya-pure, paste yibanze, pouches, cyangwa sterile yuzuye imifuka ya B2B. Intego yawe yaba uruganda rwimyembe hafi yanjye cyangwa umurongo wimbuto zimbuto zimbuto nyinshi, EasyReal iremeza kubahiriza amahame yumutekano wibiribwa ku isi no kugenera amasoko atandukanye.
Imbuto yimbuto cyangwa umurongo wo gutunganya ni sisitemu yabugenewe yo gukuramo, gutunganya, no guhagarika ifu cyangwa pure mu mbuto n'imboga. Bitandukanye n'imirongo y'umutobe, itandukanya ibinini n'amazi, iyi sisitemu igumana imiterere karemano hamwe na fibre yibicuruzwa, bigatuma ibera ibinyobwa binini, jama, ibiryo byabana, hamwe n’ibanze byo guteka. Umurongo ubusanzwe urimo gukaraba, gutondeka, kumenagura, guhondagura, gutesha agaciro, pasteurize, no kuzuza - gutanga ibintu bihamye, isuku, hamwe nibicuruzwa bihamye.
Imirongo itunganya EasyReal ikwiranye n'imbuto n'imboga zitandukanye, harimo imyembe, igitoki, papaya, guava, inanasi, strawberry, inyanya, karoti, n'ibihaza. Ibicuruzwa byanyuma birashobora kuba isuku, pulps, imbaraga-imwe cyangwa ibishingwe byibanze, bikoreshwa cyane mumitobe, urusenda, jama, isosi, ibiryo byabana, amavuta yo kwisiga, hamwe no kuzuza imigati.
Bitandukanye no gukuramo umutobe, umusaruro wa pure usaba imashini zidoda hamwe na logique itemba bitewe nibirimo fibre nyinshi, viscosity, hamwe nuburyo bworoshye. Urugero:
• Umwembe n'ibitoki bisaba gushyuha no gutondekanya ibyiciro bibiri (imyembe, imyembe ikora)
• Inyanya zisaba kugenzura neza ubushyuhe no kuvoma cyane (ibikoresho byo gutunganya inyanya)
• Guavas ikenera gushiramo umuvuduko mwinshi kugirango ikureho imbuto na grit
• Pome ikenera kumenagura no kuyungurura neza kugirango igere ku biryo byabana bato
Byongeye kandi, ubwoko bwibisohoka busobanura umurongo wibikorwa: imyembe yimashini ikora imashini iboneza ibicuruzwa byoherezwa mu mahanga bitandukanye na mango pulp umutobe wimashini igenewe gukoreshwa mubinyobwa bishya. EasyReal ishushanya buri murongo kuva kwakirwa n'imbuto mbisi kugeza gupakira byuzuye, urebye imyitwarire idasanzwe yimbuto, ubuzima bwifuzwa bwo kubaho, hamwe nimbogamizi zogutunganya (ikiguzi cyo gutunganya imyembe).
Imbuto zitunganijwe muri pure zigumana urufunguzo rwibinyabuzima. Umwembe wimyembe ni mwinshi muri β-karotene na enzymes zifasha igogorwa. Inyanya y'inyanya ikungahaye kuri lycopene, izwiho inyungu za antioxydeant na anti-inflammatory. Pome na guava pure ni isoko nziza ya fibre na vitamine C.
Sisitemu yacu ishyigikira ibisohoka nka:
• Ifumbire yibanze (binyuze mumashanyarazi menshi)
• Ibiryo byabana byera (ukoresheje sterile yuzuye yuzuye)
• Urufatiro rwimbuto rwamasosi na yogurt
• Kubika puree kubikonje cyangwa kubumba amatafari
Buri gicuruzwa cyanyuma gitegeka inzira zitandukanye:
Uburyo bwo gukora imyembe burimo kuvura enzymatique, deeration, hamwe na sterile umufuka wuzuye
• imashini ikora imbuto zimbuto zipakurura zirimo ultra-nziza yo kuyungurura hamwe nibice byuzuye
• uruganda rutunganya imbuto rwohereza ibicuruzwa byoherezwa mu mahanga bisaba ibyiciro byinshi byo kuzuza no kuzuza ingoma
Mu gutunganya imbuto mu nganda, pure, pulp, umutobe, na paste byerekana uburyo bune butandukanye bwibicuruzwa, buri kimwe gisaba uburyo bwihariye bwo gutunganya, kugenzura ibibyimba, urwego rwo kuboneza urubyaro, nuburyo bwo gupakira:
●Umutobeni amazi meza cyangwa ibicu yakuwe mu mbuto. Irimo bike kuri fibre, kandi mubisanzwe ikorwa hifashishijwe gukanda + ibisobanuro / kuyungurura, bigakurikirwa na UHT cyangwa pasteurisation. Irashobora kuba yuzuye ubushyuhe, icupa, cyangwa ipaki.
●Pulpni igice cyamazi gihagarikwa kirimo inyama zimbuto zajanjaguwe hamwe na fibre. Byakozwe no gutobora nabi, akenshi nta homogenisation. Pulp irakwiriye kubinyobwa byuzuye hamwe nimbuto zimbuto, kandi birashobora gusaba sterilizeri ya tubular kugirango umutekano.
●Pureeni igicuruzwa cyoroshye, kibyimbye, kandi kimwe. Bitunganyirizwa neza, bigakurikirwa na homogenisation na vacuum deaeration. Bitewe n'ubukonje bwinshi, bisaba tube-in-tube UHT sterilisation kandi akenshi yuzuzwa muburyo bwuzuye imifuka 5-220L yo kubika cyangwa kohereza hanze.
●Shyira. Yakozwe binyuze mumyuka ya vacuum (urugero, kugwa muma firime), kandi ni byinshi. Paste ntabwo yiteguye-kurya; nigicuruzwa cyarangiye gikoreshwa mugukomeza kuvanga, kuzuza, cyangwa kwiyubaka.
Muncamake, itandukaniro ryibanze riri muburyo, ibintu bikomeye, ubukana bwo gutunganya, hamwe na sterilisation / kuzuza ibisabwa. EasyReal itanga ibisubizo byabugenewe kuri buri bwoko bwibicuruzwa, kuva gukanda no guhumeka kugeza UHT sterilisation no kuzuza imifuka ya aseptic.
Ku mbuto zo mu nganda puree n'ibicuruzwa bisaba igihe kirekire cyo kubaho no kohereza ibicuruzwa hanze, umurongo wingenzi wo gutunganya uzenguruka tekinoloji eshatu zingenzi:Kwibanda, UHT sterilisation, hamwe no Kwuzuza Aseptic.
Umwuka
Firime igwa cyangwa guhindagurika kumashanyarazi ikuraho amazi arenze kuri pure mugihe cyimyuka, byongera ibishishwa byoroshye (Brix) mugihe bibungabunga ibara nuburyohe. Iyi ntambwe yo kwibandaho igabanya ingano yububiko kandi itezimbere uburyo bwo gutunganya neza.
2.Tube-muri-Tube UHT Sterilizer
Bitewe n'ubukonje bwinshi hamwe na fibre yibintu bya pure, guhinduranya ubushyuhe bwa tube-in-tube ni byiza kuboneza mu buryo butaziguye kuri 125–135 ° C. Ibi birinda umutekano wa mikorobe mugihe hagabanijwe kwangirika kwibicuruzwa.
3.Uwuzuza Umufuka wuzuye
Sterilized pure yuzuyemo imifuka ya aluminium foil aseptic (1L - 220L) ahantu hafunze. Ibi bipfunyika byemeza igihe kirekire kitarinze gukonjeshwa kandi birakwiriye gukwirakwizwa mpuzamahanga cyangwa gutunganya inganda.
EasyReal ihuza sisitemu eshatu muburyo budasubirwaho, bwikora kugirango ifashe abayikora gutanga imbuto nziza, yibanda cyane, hamwe nimbuto zihamye kumasoko yisi yose.
EasyReal ihuza sisitemu yo kugenzura yuzuye mu mbuto zayo n'imbuto zitunganyirizwa hamwe, igenzura neza ubushyuhe, kugenzura igihe, hamwe na sterilisation yanditswemo. Imigaragarire yacu ya PLC + HMI yemerera abashoramari guhindura ibipimo byo gushyushya, gukurikirana CIP cycle, no guhinduranya resept hamwe nimbaraga nke.
Cyane cyane kubibuto byimbuto byera, turabyoherezatube-in-tube UHT sterilizersyagenewe gukora ibicuruzwa byinshi-bitagaragara neza nta kosa. Sisitemu iremezagufata neza ubushyuheno guhanahana ubushyuhe neza, kugabanya kwangirika kwiza hamwe na mikorobe.
Gutandukanya umurongo hamwe nigitutu cya sisitemu byinjiye kandi birashobora koherezwa hanze, byemeza kubahiriza HACCP n’amabwiriza yohereza hanze.
Haba gutunganya imyembe pure, igitoki, cyangwa paste yinyanya, EasyReal yemeza ko sterisizione yawe ifite umutekano kandi ikora neza - hamwe no kugenzura ubwenge kuri buri ntambwe.
Kugirango utange imbuto zihindagurika kandi zihindagurika kumurongo wogutunganya, EasyReal itanga ibice byinshi bidahwitse bishobora guhuzwa hashingiwe kubikenewe kubyara umusaruro, ibikoresho fatizo, hamwe nimiterere yibihingwa:
●Sisitemu yo kuzamura: Gutwara imbuto mbisi mugice cyo gukaraba cyangwa kumenagura, bigatuma ibintu bikomeza kugenda neza.
●Igice cyo Gusukura no Gutondeka: Harimo gukaraba cyane, gukaraba, hamwe na roller kugirango ukureho umwanda, amababi, n'imbuto zifite inenge, byemeza ubuziranenge bwibikoresho.
●Kumenagura & Sisitemu: Igizwe no gusya inyundo, pulpers, hamwe nabayinonosora, bigenewe kumenagura imbuto mo ifu cyangwa pure isabwa guhuzagurika.
●Preheater: Shyushya witonze ibicuruzwa kugirango uhagarike imisemburo no kuyitegura kugirango uhindurwe.
●Umuvuduko ukabije wa Homogenizer: Kumena ibice kugirango ugere kumiterere imwe, isanzwe ikoreshwa kubinyobwa bisukuye cyangwa ibiryo byabana.
●Umuyoboro wa Vacuum: Kuraho umwuka wafashwe kugirango wirinde okiside kandi ugumane ibara ryibicuruzwa, uburyohe, nubuzima bwubuzima.
●Sisitemu ya CIP yikora: Gukora isuku-mu-miyoboro yose, tank, hamwe na sisitemu yo kuboneza urubyaro, kurinda umutekano w'ibiribwa no kugabanya imirimo.
●Imashini Yuzuza Aseptic Yuzuza Imashini: Hindura hagati yimifuka ya 5L, 20L, na 220L sterile, ishyigikira umusaruro wikigereranyo hamwe n’ibicuruzwa biva mu nganda.
Izi modules zemerera abatunganya guhuza umurongo n'imbuto zitandukanye, imiterere y'ibicuruzwa, hamwe n'ibipimo by'isuku - byemeza umusaruro muremure.
Guhitamo uburyo bwiza bwo gutunganya biterwa nibiranga ibicuruzwa byawe byimbuto - byaba ibinyobwa bidafite ubukana buke, ibinyomoro byimbitse byoherezwa hanze, cyangwa paste yimbuto zikoreshwa mugukora inganda. EasyReal itanga uburyo bwihariye bwo gutunganya ibintu byinshi:
●Ku mutobe wokunywa
Koresha sisitemu yibanze ya pulping, ukurikizaho tubular UHT sterilisation hamwe nicupa rya PET cyangwa kuzuza umufuka. Nibyiza kubinyobwa byimbuto zubushyuhe cyangwa umutobe wongeyeho umutobe ufite ubukonje buringaniye.
●Kubyibushye (urugero, Umwembe, Umuneke, Guava)
Huza impyisi nziza, vacuum deaeration, tube-in-tube sterilisation, hamwe no kuzuza imifuka ya aseptic. Ibi byemeza ibicuruzwa byiza, kuramba kuramba, kandi bikwiranye no kohereza ibicuruzwa hanze no gukoresha inganda.
●Kubuto bwimbuto
Shyiramo sisitemu yo guhumeka (firime igwa cyangwa kuzenguruka ku gahato) hamwe no kuzuza no kuzuza aseptic. Basabwe kuri paste yinyanya, guava yibanze, hamwe nimbuto zinganda.
●Kubiryo byabana cyangwa Puree ikora
Shyiramo umuvuduko ukabije wa homogenisation, kuvanga Brix neza, no gukurikirana sterisizione. Gushoboza uburyohe, uburyohe buhoraho, hamwe nububiko bwiza kumasoko yoroheje.
Ntakibazo cyibicuruzwa byawe, abashakashatsi ba EasyReal barashobora gutanga inama nziza yo guhuza module, kuringaniza imikorere, igiciro, no kubahiriza amabwiriza.
Kuva kwakirwa n'imbuto nshya kugeza kuzuza imifuka ya aseptic, EasyReal itanga imbuto zuzuye zuzuye hamwe nibisubizo bitunganijwe neza bijyanye nibicuruzwa byawe, ubushobozi, n'intego zamasoko. Waba utanga imyembe puree yohereza hanze, igitoki cyo gutunganya ibinyobwa, cyangwa paste yinyanya zo gutanga inganda - dufite ubumenyi, ibikoresho, hamwe nuburambe ku isi kugirango dushyigikire umushinga wawe.
Nyuma yo gukora ibikoresho no kohereza, itsinda ryacu ritanga:
●Kurubuga cyangwa kwishyiriraho kure no gutangiza
●Ikigeragezo gikora no gukora neza
●Amahugurwa ya Operator hamwe na SOP
●Nyuma yo kugurisha inkunga ya tekiniki hamwe nubuyobozi bwo kubungabunga
Twafashije abakiriya mu bihugu birenga 30 gutangiza ibihingwa byiza byera kandi bifite isuku - kuva muri laboratoire ntoya kugeza kumurongo wuzuye.
Twandikire uyu munsikubona gahunda yihariye, imiterere yumusaruro, nibikoresho byihariye kumushinga wawe wo gutunganya imbuto.
