UwitekaUmurongo wo gutunganya inyanja ya Buckthornikemura buri cyiciro kuva imbuto nshya kugeza gufata ibicuruzwa byuzuye. Sisitemu itunganya imbuto zose zo mu nyanja - nshya, zikonje, cyangwa zabanje gusukurwa - binyuze mu ruhererekane rw'isuku, urwego rwo mu rwego rwo kurya kugira ngo rutange umusaruro ushimishije hamwe no gutakaza intungamubiri nkeya.
Duhuza ibicuruzwa byinshi bitemba:
● Umutobe usukuyeuhereye kumukandara ukanda kandi usobanutse neza umutobe mbisi.
● Umutobehamwe na fibre ndende na pectine karemano.
● Amavuta y'imbuto akonje cyangwa akonjeyakuwe mu mbuto zitandukanye.
● Pureegukoreshwa muri jama, ibiryo bikora, hamwe na yogurt.
● Witondereukoresheje kugwa-firime cyangwa ibintu byinshi bigira ingaruka.
● Ifuhamwe no kumisha spray cyangwa guhagarika gukama (module itabishaka).
Umurongo wose ni modular. Abakiriya barashobora kwaguka bava mumitobe bajya mumavuta cyangwa kuva kuri pure kugeza kuri poro. Imashini zacu zidafite ingese zirinda umutekano ibiribwa, mugihe ubushyuhe bworoheje burinda intungamubiri zoroshye zo mu nyanja. Urabona ibisohoka bihoraho, gusukura CIP byoroshye, hamwe no kugenzura imibare.
Inkongoro yo mu nyanja izwihointungamubiri zongera ubudahangarwa, antioxyde-ikungahaye kuri pulp, naamavuta y'imbuto afite agaciro kanini. Umurongo wa EasyReal ushyigikira ababikora mu nganda nyinshi:
● Ibiranga umutobekubyara icupa risobanutse cyangwa umutobe.
● Ibigo byongera ubuzimagukuramo imbuto cyangwa amavuta ya capsules.
● Ibiryo byabanaukoresheje pure nkibanze shingiro.
● Kwohereza ibicuruzwa hanzegukora buckthorn yo mu nyanja yibanze cyangwa ifu yo kohereza urugendo rurerure.
● Abakora amavuta yo kwisigaukoresheje amavuta meza muburyo bwo kwita ku ruhu.
Sisitemu zacu zirimo gukora:
● Imirima y’ibiti by’iburayi (1-2 t / h imirongo).
● Inganda zumutobe wo muri Aziya yo hagati (imirongo 5 t / h).
● Abashinwa bongera laboratoire (hamwe no gukuramo amavuta akonje).
● Nordic imbuto-ifu yohereza ibicuruzwa hanze (hamwe no gukonjesha).
Ntakibazo cyibicuruzwa byawe byanyuma, twubaka umurongo wawe kugirango ugende neza, kubahiriza isuku, hamwe n imyanda mike. Waba uri mu biribwa, ubuzima, cyangwa kwisiga, EasyReal ihuza ibikoresho byawe n'intego zawe.
Guhitamo neza umurongo wo gutunganya inyanja bivana nuwawekwibanda ku bicuruzwa, buri munsi, nauburyo bwo gupakira. EasyReal itanga inzira nyinshi zo kuboneza:
Kubisohoka Ibisohoka:
● <500 kg / h: Nibyiza kubigo bya R&D cyangwa gukuramo amavuta ya boutique.
● 1-2 t / h: Uruganda ruciriritse rufite ibicuruzwa byinshi (umutobe + amavuta).
● 3-5 t / h: Umutobe winganda cyangwa inganda za pure hamwe na automatike yuzuye.
Ubwoko bwibicuruzwa:
● Umurongo w'umutobe: Harimo gukanda umukandara, gusobanura neza, UHT, kuzuza.
● Umurongo wa peteroli: Ongeramo imbuto itandukanya imbuto, imashini ikonje / centrifuge, kuyungurura.
● Umurongo wuzuye: Koresha pulper, kurangiza, deaerator, pasteurizer.
● Umurongo wibanze: Ongeraho vacuum evaporator, kugarura impumuro nziza.
● Umurongo w'ifu: Ongeraho spray yumye cyangwa guhagarika icyuma cyumye.
Mugupakira ibikenewe:
● Aseptic umufuka-mu-ngoma (kuri concentrate / puree)
● Ibirahuri / PET icupa (kumitobe)
● Isakoshi nto (kumavuta cyangwa ifu)
Tubwire intego zawe. Tuzashushanya ibicuruzwa byujuje ubunini bwawe nisoko.
Ibikoresho bibisi → Isuku → Gusenya / Kumenagura → Umutobe & Gutandukanya Gutandukanya → Gukuramo amavuta → Gusobanura / Pasteurisation → Kwibanda (kubishaka) → Kwuzuza cyangwa Kuma
Dore gusenyuka:
1.Kwakira & Gukaraba:Kunyeganyeza ecran + guswera bikuraho umwanda namababi.
2.Gukurura no Gutunganya:Kumena imbuto zo mu nyanja kugirango utandukanye ibice byakoreshwa nka pulp n'umutobe, ukureho umwanda, hanyuma ushireho urufatiro rwo gutunganya nyuma. Intambwe yatunganijwe neza nyuma yo guterura igamije kunoza imiterere, uburyohe hamwe nogutuza kwinyanja yinyanja no kuzamura ubwiza bwibicuruzwa.
3.Gutandukanya amavuta:Imbuto zumye, zikanda cyangwa zashyizwemo amavuta akonje.
4.Ibisobanuro:Umutobe wasobanuwe na decanter / disikuru itandukanya cyangwa ibigega bya enzyme.
5.Pasteurisation:Tube-in-tube cyangwa isahani sterilizer ishyushya umutobe / pure kuri 85-95 ° C.
6.Kwibanda:Impanuka ya firime igabanya amazi (kugirango yibanze).
7.Kuzuza:Aseptic yuzuza, yuzuza, cyangwa icupa ryuzuye bitewe nibicuruzwa.
8.Kuma (bidashoboka):Koresha icyuma cyangwa gukonjesha byumye bitanga ifu.
Intambwe yose irahujwe cyane. Automatisation yacu itanga inzibacyuho yihuse nibisohoka.
① Inyanja Buckthorn Bubble Washer
Iyi washe ikoresha umuyaga n'amazi kugirango isukure imbuto buhoro. Iterura umukungugu, amababi, nubutaka bworoshye bitangiza imbuto nziza.
Gukaraba birimo:
● Ikigega kitagira umuyonga gifite imiyoboro ihumeka.
● Ahantu ho gusohora no gutembera.
● Gutwara convoyeur kurwego rukurikira.
Irinda uruhu ruto rwibihuru byo mu nyanja kandi ikarinda kwinjira neza. Ugereranije no koza amamesa, ikora neza imbuto zoroshye kandi zigabanya gutakaza imbuto.
② Inyanja BuckthornImashini itwara no gutunganya
Kumenagura neza: Bifite ibikoresho bikarishye kandi bitarwanya kwambara (nka blade na disiki yinyo), bahita bamenagura uruhu ruto ninyama byimbuto zo mu nyanja mugihe birinze kumeneka imbuto nyinshi zishobora gutuma amavuta yameneka kandi akanduza ifu.
Gutandukana neza: Ububiko bwubatswe bwuzuye (hamwe nubunini bwa mesh bujyanye nubunini bwimbuto zo mu nyanja, ubusanzwe 0.5-2mm) butandukanya neza umutobe numutobe nibiti, umwanda, nimbuto zidafite ishingiro, bityo bikazamura imikoreshereze yibikoresho fatizo.
Imiterere yoroshye-isukuye: Imashini yimbere yimbere hamwe nibishobora gukurwaho (nka ecran na blade) byorohereza isuku, kubahiriza amahame yisuku yo gutunganya ibiryo no kwirinda ko ibisigazwa bisigaye byangirika kandi byanduza icyiciro gikurikira cyibikoresho fatizo.
Igenamiterere rya Parameter Igenamiterere: Gusya icyuho, umuvuduko, cyangwa igitutu birashobora guhinduka kugirango byuzuze ibisabwa nibicuruzwa (nk'umutobe utomoye cyangwa guhoraho kwa pure) kugirango bigenzurwe neza ingano ya pulp.
Isuku n’umutekano: Ibigize guhura nibicuruzwa bikozwe mubyuma byo mu rwego rwibiryo bitagira umwanda (nka 304 cyangwa 316), birwanya ubushyuhe kandi birwanya ruswa, kandi biranga kashe ikomeye kugirango birinde kwanduza hanze.
③ Amazi y'imbuto yo mu nyanja Centrifuge
Centrifuge itandukanya amavuta nimbuto kuzunguruka ku muvuduko mwinshi.
Ibiranga:
● Ingoma idafite ingese hamwe na sisitemu yo gusohora ibintu bikomeye.
● Impirimbanyi zubwenge zo gukora neza.
● Ikigega cyo gukusanya amavuta hamwe nigice cyo kuyungurura.
Irinda kwangirika kwubushyuhe bukunze kugaragara mumashini yirukana kandi bikwiranye namavuta ya pulp hamwe namavuta yimbuto.
Buck Inyanja Buckthorn Vacuum Evaporator
Iyi moteri ikuraho amazi mubushyuhe buke, ikarinda uburyohe na vitamine C.
Igishushanyo mbonera cya firime iremera:
● Guhana ubushyuhe bwihuse hamwe nigihe gito cyo gutura.
● Kuzigama ingufu binyuze mubikorwa byinshi.
● Gusubirana impumuro nziza kugirango ubungabunge uburyohe.
Ugereranije no gufungura guteka, igumana intungamubiri nyinshi kandi igabanya amafaranga yo gukora 30-40%.
Machine Imashini Yuzuza Aseptic
Uyu wuzuza apakira umutobe cyangwa pure mumifuka ya sterile cyangwa amacupa atanduye.
Ibiranga harimo:
● CIP / SIP yo kwisukura no kuboneza urubyaro.
● Byuzuye-byuzuye byuzuza ibyuma byerekana uburemere.
● Bihujwe nimifuka 5-220L cyangwa icupa.
Iremeza umutekano wibiribwa nigihe kirekire cyo kubaho, ibereye ibicuruzwa byoherezwa mu mahanga.
Umurongo wo gutunganya inyanja ya EasyReal ikorana na:
● Imbuto nziza
● IQF ikonje
● Imbuto zisembuye cyangwa zabanje guterwa
Urashobora guhinduranya hagati:
● Umutobe usukuye n'umutobe wa pulp.
● Amavuta akonje hamwe namavuta ya centrifugal.
● Imbaraga-imwe ya puree hamwe nubunini bwimbitse.
● Ibicuruzwa byamazi nifu.
Buri murongo utanga ibisubizo bibiri: umutobe + amavuta, cyangwa pure + yibanze. Urashobora kandi gusimbuka cyangwa kongeramo modules (urugero, ikuramo amavuta, moteri, icyuma) ukurikije impinduka zisabwa.
Tworohereza kwagura ubushobozi bwawe cyangwa guhindura ibicuruzwa. Buri module ihuza imiyoboro ya CIP-yiteguye kandi igenzurwa kuva muri HMI hagati. Ntibikenewe ko bongera gukora mugihe cyo kuzamura.
EasyReal itanga umurongo wose wo gutunganya inyanja na asisitemu yo hagati ya PLC + HMI sisitemu yo kugenzura ubwenge. Ibi bituma umusaruro ugenda neza, kugenzura-igihe, no kugenzura neza kuri buri cyiciro - uhereye ku mbuto mbisi mbisi kugeza kuzuza aseptic.
Sisitemu yacu ikubiyemo:
● Touchscreen HMI: Abakoresha barashobora guhindura ubushyuhe, igipimo cyogutemba, nigihe cyo kugaragara neza. Bashobora kubona impuruza, ibiti byerekana umusaruro, hamwe nibikoresho bihagaze mugihe nyacyo.
● Kwiyubaka kwa PLC: Ibikoresho byose byingenzi-imashini, centrifuges, steriliseri, kuzuza-kuvugana binyuze muri Siemens cyangwa Omron PLC. Ihuza umuvuduko wa moteri, ibikorwa bya valve, hamwe n’umutekano uhuza.
● Gucunga neza: Abakoresha barashobora guhindura ubwoko bwibicuruzwa (urugero, umutobe → kwibanda → puree) mugupakira ibipimo byateganijwe mbere. Ibi bigabanya igihe cyo guhinduka namakosa yabantu.
● Kwinjira mu makuru: Sisitemu yandika ubushyuhe, urwego rwumuvuduko, amakuru atemba, hamwe numubare wabyo.
● Inkunga ya kure: Ba injeniyeri bacu barashobora kubona sisitemu yawe kumurongo kugirango bamenye ibibazo cyangwa bafashe kunoza imikorere.
Ugereranije nintoki cyangwa igice-cyimodoka, sisitemu yacu yubwenge:
● Mugabanye igihe cyo gutangira kandi utezimbere ihererekanyabubasha.
● Kugabanya amakosa muri sterisizione cyangwa kuzuza ubushyuhe.
● Irinde ibicuruzwa byapfushije ubusa kubera amakosa yigihe.
● Kunoza kubahiriza igenzura ry’ibicuruzwa byoherezwa mu mahanga n’ibiribwa.
Waba ukoresha umurongo umwe wibicuruzwa cyangwa uruganda rwimikorere myinshi, iyi sisitemu yo kugenzura ikora ibikorwa byawebyinshi bihamye, bifite umutekano, kandi byoroshye kuyobora.
Inkongoro yo mu nyanja ni imbuto nziza.Ifite agaciro gakomeye ku biribwa byubuzima ku isi, umutobe, inyongera, n’amasoko yo kwisiga. Ariko guhindura iyi mbuto yoroshye mubicuruzwa bihamye, byunguka bisaba ibikoresho byiza, kugenzura ubwenge, hamwe nuburambe bwa tekiniki.
Aho niho EasyReal yinjira.
Twafashije abakiriya mu Burayi, Aziya yo Hagati, no muri Aziya y'Uburasirazuba kubaka imirongo y'inyoni zo mu nyanja ko:
● Koresha 24/7 hamwe nigihe gito cyo hasi.
● Tanga umutobe n'amavuta biva mu mbuto zimwe.
● Umunzani kuva 500 kg / h kugeza 5 t / h ukurikije isoko.
Amasezerano yacu kuri wewe:
● 100% ibyuma bitagira umwanda, ibiryo-byo guhuza ibiryo hejuru.
● Ibishushanyo mbonera byakozwe kubicuruzwa byawe bivanze.
● Kwishyiriraho kurubuga hamwe nubufasha bwamahugurwa yaho.
● Ibice byigihe kirekire nibibazo byo kumurongo.
● Kurenza imyaka 25 yuburambe ku isi mugutunganya imbuto.
Reka dushushanye umurongo wawe - kuva kumesa kugeza kuzuza aseptic. Kuva ku mbuto nshya kugeza ibicuruzwa byoherejwe hanze.
Menyesha EasyReal nonaha:
Sura kuri www.easireal.com cyangwa utwandikire kurisales@easyreal.cn.
Uzakira icyifuzo cyihariye hamwe nigitabo cyamasaha 72.