Imashini itunganya imitobe, isosi n'amata mu nganda
Igice cyo gukuramo imyuka gikoreshwa muri EasyReal gikora nk'intambwe y'ingenzi mu gutunganya imitobe, ibinyobwa, n'amata. Icyumba cyo gukuramo imyuka gigabanya umuvuduko imbere, bigatuma imyuka iri mu bicuruzwa izamuka kandi igasohoka vuba. Amazi yakuwemo imyuka ahita yimukira mu gice gikurikiraho afite ubuziranenge buhamye.
Imbere mu cyumba, hari pompe ifite umwuka mwinshi igumana urugero rwiza rw'umuvuduko mubi. Imashini igarura impumuro nziza ifata impumuro mbi, ikayisubiza mu mugezi mukuru kugira ngo ikinyobwa kigumane uburyohe bwacyo karemano.
Ahantu hose hahurira abantu hakoresha icyuma cya SUS304 cyangwa SUS316L cyo mu rwego rwo hejuru rw'ibiribwa. Igishushanyo gikurikiza amahame y'isuku ya EHEDG na FDA. Imiyoboro ya CIP na SIP ituma isuku no gusukura bikorerwa mu buryo bwikora. Abakoresha bagenzura ibintu byose bakoresheje ecran ya PLC, aho ahantu ho gutembera, ubushyuhe, n'umwuka bibikwa nk'uburyo bwo guteka.
Buri cyuma gikuraho umwuka gikoreshwa mu gusohora umwuka gitanga amashanyarazi kiboneka hagati ya litiro 500 ku isaha na litiro 5000 ku isaha. Iki gikoresho gito gikwira mu buryo bworoshye mu mirongo isanzwe, gifite umwanya muto wo hasi kandi kikaba kidakora neza.
EasyReal yubaka uburyo bwo gusukura amazi mu nganda ku mitobe y'imbuto n'imboga, ibinyobwa by'icyayi, amata y'ibimera, amata n'ibinyobwa bikoresha uburyohe.
Ibisanzwe bikoreshwa birimo:
• Umutobe w'imbuto mbere yo kuzisukura (pome, mango, inanasi, orange, inyanya).
• Icyayi, ikawa, n'ibimera mbere yo kubyuzuza bishyushye.
• Ibinyobwa by'amata n'ibikomoka ku bimera kugira ngo bigabanye ifuro n'ubushyuhe.
• Ibinyobwa byasembuye n'ibinyobwa bya enzyme mbere yo gukonjesha cyangwa kubika.
Gukuraho umwuka binoza ibara ry'umusaruro, bikarinda ifuro mu gihe cyo kuwuzuza, kandi bikongera igihe cyo kubikwa. Inganda zikoresha icyuma cya EasyReal gikuraho umwuka kugira ngo zikore neza iyo zisohora umwuka mwinshi. Gukuraho umwuka wa ogisijeni buri gihe bituma habaho uburyohe buhamye, inyungu nke, no kunyurwa kw'abakiriya.
Buri gikoresho cy'amazi cyitwara mu buryo butandukanye iyo gikozwe mu buryo bw'umwuka. Itsinda ry'abahanga rya EasyReal rikora buri gikoresho cyo gusohora amazi mu buryo bw'umwuka kugira ngo gihuze n'ubushyuhe n'umuvuduko w'amazi.
Sisitemu isanzwe ikubiyemo:
• Pompe y'umusaruro ifite ubwikorezi buhindagurika (VFD) bwo kugenzura ubwiyongere bw'amazi.
• Pompe y'umwuka, ikonjesha.
• Pompe yo gusohora amazi ifite uburyo bwo kugenzura urwego rw'amazi kugira ngo ikomeze gutembera neza. Umutekano w'imikorere ni ingenzi cyane. Ikirahure gitanga amaso kibonerana gifasha abakora kugenzura imiterere y'ibicuruzwa. Ibikoresho byose bipima (ibyuka bivamo umwuka, ubushyuhe, imikorere y'amashanyarazi) bihuzwa na PLC kugira ngo habeho inzogera zigezweho kandi bifate amajwi.
Guhitamo igikoresho gikwiye cyo gukuramo imyuka gishingiye ku bintu byinshi:
1. Ubushobozi: Ubushobozi butandukanye buzakenera ikigega cy'ubugari butandukanye n'ipompo y'ibicuruzwa
2. Ubucucike: Uburyo butandukanye bwo gupima ubwiza buzagira ingaruka ku ihitamo ry'ipompo y'umusaruro
3. Guhuza: huza sterilizer kugira ngo ubone imikorere yo gukuraho imyuka mu murongo.
EasyReal itanga ibizamini by’igerageza n’ibishushanyo mbonera bishingiye kuri CFD kugira ngo harebwe niba uburyo bwo gukuraho umwuka wa ogisijeni bukora neza mbere y’uko ingano ya nyuma ishyirwa mu bikorwa. Injeniyeri zibara ingano y’umwuka uvamo umwuka, imiterere y’imizingo, n’igihe cyo guturamo kugira ngo zizeze ko imyuka yose ikurwamo nta gihombo kirimo.
Hasi aha hari uburyo bworoshye bwo gukuraho imyuka mu nganda n'ibinyobwa:
Kugaburira → Icyumba cy'imyanda → Gukuraho imyuka → Kugarura ibiyobyabwenge bihumura neza → Gusohora → Icyiciro gikurikira cyo gutunganya
1. Pompe yo kugaburira ijyana ibicuruzwa mu cyumba cyo gusohora umwuka,
2. Amazi yinjira mu cyumba cy'imyanda anyuze mu munwa utera umwuka.
3. Mu gihe cy'umuvuduko udafite umwuka, umwuka udakonjesha urarenga.
4. Kondensateri ikusanya umwuka n'impumuro nziza.
5. Pompe yo gusohora amazi yimurira amazi yakuwemo umwuka kuri sterilizer cyangwa filler.
Buri mashini igabanya ubushyuhe ya EasyReal ikubiyemo uburyo bwo kugenzura ubwikorezi bw'umwuka mu buryo bwikora, gukuraho ubushyuhe bw'amazi, no gusukura CIP. Abakoresha bakurikirana imikorere kuri ecran ya HMI. Sisitemu yo kugenzura igenzura urwego rw'ubwikorezi bw'umwuka, n'uko ibicuruzwa bigenda mu gihe nyacyo.
Akamashini gasukura umwuka gakoresha amashanyarazi ka EasyReal gahuza ibikoresho byinshi by'ingenzi kugira ngo gatange uburyo buhamye bwo gutunganya amazi adafite ogisijeni.
1. Icyumba cy'ubusamo gikozwe mu cyuma gishyuha
Icyumba cy'ubushyuhe ni cyo gice cy'ingenzi cy'iyi sisitemu. Gikora munsi ya −0.05 na −0.09 MPa kandi gitanga ubuso bunini bw'imbere bwo kurekura gaze. Umuyoboro w'igenzura ry'ikirahure wemerera kugenzura mu buryo bugaragara mu gihe cy'ikorwa.
2. Sisitemu yo gupompa ifunze neza
Ikomeza umuvuduko mubi uhoraho.
3. Kondensateri yo kugarura impumuro nziza
Impumuro mbi ikunze gushonga iyo ivanywe mu cyuma. Imashini ifata ikayisubiza mu mazi y’ingenzi, bigatuma uburyohe bwayo bugumana. Iyi miterere ni ingenzi ku mitobe y’imbuto n’icyayi by’agaciro gakomeye.
4. Imiyoboro ya CIP / SIP
Udupira two gusukura twubatswemo twemerera gusukura imbere mu mubiri byuzuye. Abakoresha bashobora gutangira gukora CIP cycles bakoresheje amazi ashyushye na alkaline detergent. Sisitemu ihuzwa n'umurongo wo gusukura w'uruganda, bigabanyiriza igihe cyo gukora hagati y'igihe cyo gukora.
5. Gukoresha ibikoresho no kugenzura
Buri gice cyo gukuraho imyuka gikoresha umwuka uva mu cyuma kirimo utwuma twohereza umuvuduko, utwuma dupima ubushyuhe, n'utwuma dupima urwego rw'ikirere. PLC ikusanya amakuru y'igihe nyacyo kandi ikagaragaza uko ibintu bigenda kuri HMI. Imipaka y'imburira n'ingufuri birinda igihombo cy'ibicuruzwa cyangwa umuvuduko mwinshi w'ipompo.
Ibi bice byose hamwe birema sisitemu y’isuku yuzuye kandi ikora neza, aho abakora ibikoresho batagira uruhare runini. Ingaruka zabyo ni ireme ry’ibicuruzwa rimwe, igihe cyo gukora cyane, n’igiciro cyo gukora gito.
Imashini igabanya ubushyuhe ya EasyReal ikora ibikoresho bitandukanye by’ibanze n’ibinyobwa.
Uburyo bworoshye bwo gushyiramo:
• Umutobe w'imbuto mushya cyangwa mwinshi
• Ifuru yahinduwe ikoresheje fibre cyangwa impumuro
• Amata akomoka ku bimera (soya, ingano, amande)
• Ifumbire y'icyayi cyangwa ibikomoka ku bimera
• Amata n'ibivange by'amata
Porogaramu zo gusohora:
• Umutobe wa NFC (Utari uwo mu bwoko bwa Concentrate)
• Imirongo y'umutobe irimo impumuro nziza
• Ibinyobwa byiteguye kunyobwa kugira ngo bishyushye cyangwa bikonje
• Ibinyobwa by'amata n'ibikomoka ku bimera mbere yo kubisukura
• Sirupe, enzyme, cyangwa fermentation bases bisaba kugenzura ogisijeni
Ubwoko bwose bw'ibicuruzwa bugira akamaro kabwo mu buryo butandukanye. Imitobe igumana ibara ryiza n'uburyohe busobanutse. Ibikomoka ku cyayi bigumana impumuro nziza. Ibikomoka ku mata birinda utubumbe tw'umwuka duhungabanya imashini zitunganya ibyuma.
Abakoresha bashobora guhinduranya ibikoresho mu minota iri munsi ya 30 bakoresheje isuku ya CIP yikora. Ubu buryo bworoshye bufasha mu gukora ibihe by'umwaka nta guhinduranya bihenze.
EasyReal shyira sisitemu yo kugenzura ya vacuum deaerator mu murongo wose cyangwa ushyireho sisitemu imwe itandukanye yo kugenzura.
HMI yo mu bwoko bwa ecran yo mu bwoko bwa "touchscreen" yemerera kugenzura neza ibikorwa no kubika inyandiko:
• Gucunga uburyo bwo guteka:Bika kandi wibutse aho ushyira ubushyuhe, umwuka uvamo umwuka, n'amazi anyura.
• Gukurikirana mu buryo bufatika:Igitutu cyo kwerekana, urugero rw'amazi, umuvuduko w'amazi mu gusohora ipompo n'ibindi.
• Uburyo bwo kuvugira no gufunga:Gufunga byikora birinda kuzura cyangwa gutakaza umwuka uvamo umwuka.
• Ubufasha bwa kure:Uburyo bwo gukoresha Ethernet butuma injeniyeri za EasyReal zifasha kuri interineti.
Ubu buryo bufasha abakora ibikorwa kugira ngo bakomeze gutanga umusaruro uhoraho kandi bugabanye igihe cyo guhugura. Imiterere y'ibikorwa igaragaza ko ibikorwa bihamye, bityo abagenzuzi bashobora kunoza umusaruro badashidikanya.
Uburyo bwo kugenzura bugezweho bukorana n'ibikoresho byo gushyushya mbere y'igihe n'ibikoresho byo gupasteuriza inyuma y'igihe. Umurongo wose ukora mu buryo buhuye, bigabanya igihe cyo gutegereza n'ingufu zikoreshwa.
EasyReal itanga ibisubizo byuzuye kuva ku gishushanyo mbonera kugeza ku gukora.
Imiterere y'umushinga ikubiyemo:
1. Igishushanyo mbonera cy'ibikorwa:Kubara ubushobozi, igishushanyo mbonera cya P&ID, n'uburyo bwo guhitamo ibikoresho.
2. Ikizamini cy'umupilote:Igenzura ryo gukuraho ogisijeni hakoreshejwe ibikoresho fatizo by'abakiriya.
3. Gukora no guteranya:Ibikoresho byose byo gusiganwa ku maguru byapimwe mbere mu ruganda rwa EasyReal rwo muri Shanghai.
4. Gushyiraho no gukoresha:Igenzura ry’aho hantu, gushyiraho ibipimo, no kugenzura imikorere y’ibikoresho bivamo umwuka.
5. Amahugurwa n'inyandiko:Amabwiriza y'abakoresha, uburyo bwo gusukura, na gahunda zo kubungabunga.
6. Serivisi nyuma yo kugurisha:Ibikoresho bisimbura ibindi, gusuzuma indwara hakoreshejwe ikoranabuhanga rya kure, n'igenzura rya tekiniki rya buri mwaka.
Ubunararibonye bwa EasyReal mu gutunganya imitobe n'ibinyobwa butuma buri mashini ikoresha umwuka uva mu kirere ihuzwa neza n'inganda zisanzweho. Abakiriya bo mu bihugu birenga 40 bizeye EasyReal mu kugabanya umwuka no kurinda uburyohe.
EasyReal Vacuum Deaerator itanga imikorere ihoraho yo gukuraho imyuka, imiterere y'isuku, hamwe n'uburyo bwo gukora ibinyobwa mu nganda. Ifasha inganda kugabanya ogisijeni, kurinda impumuro nziza, no kumara igihe kirekire ku giciro gito kuri litiro.
Vugana na EasyReal uyu munsi kugira ngo usabe ibipimo by'imikorere yawe, ubone imiterere yihariye, cyangwa utegure ikizamini cy'igerageza cy'inzoga yawe itaha.
| Icyitegererezo | TQJ-5000 | TQJ-10000 |
| Ubushobozi: Litiro/isaha | 0~5000 | 5000~10000 |
| Imashini ikora idafite umwuka: Mpa | －0.05-0.09 | －0.05-0.09 |
| Ingufu: KW | 2.2+2.2 | 2.2+3.0 |
| Ingano: mm | 1000 × 1200 × 2900 | 1200 × 1500 × 2900 |
| Haruguru, ufite amahitamo menshi bitewe n'ibyo ukeneye by'ukuri. | ||
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