Aseptic Kuzadza Mitsetse
EasyReal'sAseptic Kuzadza Mitsetseakabatanidzwa zvizere uye otomatiki ekugadzirisa masisitimu akagadzirirwa kuenderera mberi sterilization uye aseptic packaging yezvakasiyana-siyana zvekudya zvemvura uye zvinwiwa zvigadzirwa. Kushandisa tekinoroji yeUltra-High Temperature (UHT), kana tekinoroji yeTembiricha yenguva pfupi (HTST), kana tekinoroji yePasteurization, mitsetse iyi inopisa zvigadzirwa nekukurumidza kusvika kumatembiricha ari pakati pe85 ° C ne150 ° C,chengetedza tembiricha kwemasekonzi mashoma kana makumi emasekonzi kuti uwane inobudirira microbial inactivation, uye wobva wakurumidza kutonhora chigadzirwa. Iyi nzira inogonesa kubviswa kwepathogenic uye spoilage microorganisms uku uchichengetedza kunhuhwirira kwekutanga kwechigadzirwa, magadzirirwo, ruvara, uye zvinovaka muviri.
Mushure mekuita sterilization, chigadzirwa chachokuchinjirwa pasi pemamiriro asina kuchena kune aseptic yekuzadza system, uko inozadzwa mumidziyo isati yave yakavharwa sengeSterile aluminium foil mabhegi(senge mabhegi eBIB, kana/uye mabhegi mahombe senge 200-litre bag, 220-litre bag, 1000-litre bag, etc.) Izvi zvinovimbisa hupenyu hurefu hwesherufu pakudziya kwemukati, kubvisa kudiwa kwefiriji kana makemikari anochengetedza.
Imwe neimwe Aseptic Kuzadza Line kubva EasyReal inosanganisira yeUHT sterilizer-inowanikwa mu tubular, chubhu-mu-tube, ndiro (plate heat exchanger), kana yakananga steam jekiseni (DSI) masisitimu zvinoenderana nehunhu hwechigadzirwa uye zvinodiwa zvekushandisa. Iyo sisitimu zvakare inosanganisa yakazara otomatiki PLC + HMI control panel, inopa intuitive mashandiro, resipi manejimendi, uye chaiyo-nguva yekutarisisa kwese maitiro maparamita.
Kusangana nemhando dzakasiyana dzekugadzirisa zvinodiwa, EasyReal inopazvakasiyana-siyana zvekusarudza modules, kusanganisira:
Vacuum deaerators, kubvisa okisijeni yakanyungudika uye kudzivirira oxidation;
High-pressure homogenizers, yekufanana kwechigadzirwa uye kuwedzera kwemavara;
Multi-effect evaporators, kuisa pfungwa pane chigadzirwa chisati chaitwa sterilization;
CIP (Clean-in-Place) uye SIP (Sterilize-in-Place) masisitimu, ekugadzirisa uye kuchenesa.
EasyReal'sAseptic Kuzadza Mitsetsezvakagadzirirwa kugadzirwa kwemaindasitiri, kuendesa kushanda kwakadzikama, kushanda nesimba, uye kutevedzera kuchengetedzwa kwechikafu zvinoenderana nezviyero zvepasirese. Izvo zvakakodzera kugadzirisa zvakasiyana-siyana zvezvigadzirwa zvakadai semuto wemichero nemuriwo, purees, paste, mukaka wemukaka, zvinwiwa zvezvirimwa (semuenzaniso, soy kana oat mukaka), sosi, soups, uye zvinwiwa zvinoshanda., zvichiita kuti zvive mhinduro yakanaka kune vagadziri vezvokudya uye zvinwiwa zvemazuva ano vachitsvaga kushanda kwepamusoro, kuderera-kurasikirwa kwemafuta ekupisa.
Kusiyana kwekushisa kweUHT kunonyanya kuenderana nemhando ye sterilizer inoshandiswa mumutsara. Imwe neimwe sterilizer inoratidzira yakasarudzika yekutsinhana kupisa chimiro, iyo inotaridza kupisa kwayo kunyatsoita, kugona kubata chigadzirwa, uye kwakakodzera mashandisirwo:
Tube-in-Tube Sterilizer:
Kazhinji inoshanda pakati pe85°C–125°C. Yakanakira zvigadzirwa zvepamusoro-viscosity semichero puree kana michero nemiriwo paste. Inopa kudziyisa zvinyoro uye njodzi yakaderera yekusvibisa.
Tubular Sterilizer:
Inovhara huwandu hwakafara hwe85°C–150°C. Inokodzera zvigadzirwa zvine mwero viscous, senge muto, muto une pulp, nezvimwe.
Plate Sterilizer:
Uyewo inoshanda kubva pa85°C–150°C. Yakanakira yakaderera-viscosity, homogeneous zvinwiwa, semukaka, tii, uye majusi akajeka. Inopa yakanyanya kupisa kupisa kushanda zvakanaka.
Yakananga Steam Injection (DSI) Sterilizer:
Inosvika 130°C–150°C+ pakarepo. Yakanakira kupisa-sensitive zvigadzirwa zvinoda kukurumidza kudziyisa uye kushoma kushanduka kwekunaka, senge chirimwa-chakagadzirwa chigadzirwa, mukaka, nezvimwe.
Kusarudza sterilizer yakakodzera kunovimbisa kugadzirisa kushanda zvakanaka, kuchengetedzwa kwemafuta, uye kuchengetedza kwemhando yechigadzirwa.
Mukugadziriswa kweaseptic, kusarudzwa kweiyo yekuzadza sisitimu inokanganisa zvakananga chigadzirwa kuravira, ruvara rwechigadzirwa, chengetedzo, hupenyu hwesherufu, uye kuchinjika kwekurongedza. Kunyangwe iwe uri kushanda nemuchero uye muto wemuriwo, puree, mukaka, kana zvinwiwa zvechirimwa, kusarudza iyo yakakodzera aseptic filler inova nechokwadi chekuisa kusvibiswa-isina kurongedza uye kwenguva yakareba ambient kuchengetedza.
Kune marudzi maviri akajairika eeseptic bag fillers:
Single-head fillers- yakanakira kugadzira diki-diki kana inochinjika batch inomhanya.
Vaviri-musoro fillers- yakagadzirirwa hukuru-hukuru, inoenderera ichizadza nemabhegi anochinjana. Kunyanya kuzadza kwayo kunogona kusvika matani gumi nemaviri paawa.
EasyReal'sAseptic Kuzadza Systemstsigira huwandu hwakasiyana hwemhando dzemidziyo, kusanganisira:
Mabhegi madiki easeptic (3–25L)
Mahombe aseptic mabhegi/madhiramu (220–1000L)
Yese aseptic kuzadza masisitimu anogona kubatanidzwa zvisina musono neUHT sterilizers.
Unoda rubatsiro kusarudza iyo chaiyo aseptic filler yechigadzirwa chako chemvura? Bata EasyReal kune zvakagadzirirwa mhinduro.
EasyRealAseptic Kuzadza Mitsetseakakodzera kugadzirisa zvakasiyana-siyana zvekudya zvemvura uye zvinwiwa zvigadzirwa, kuve nechokwadi chehupenyu hurefu hwesherufu, yakagadzikana mhando, uye ambient kuchengetedza. Yakajairika application inosanganisira:
Michero nemichero yemiriwo & purees & paste
semuenzaniso, muto weapuro, muto weorenji, mango puree, akasiyana berries puree, karoti puree uye muto, tomato paste, peach uye apricot puree uye muto, nezvimwe.
Zvigadzirwa zvemukaka
semuenzaniso, mukaka, mukaka wakarungwa, zvinwiwa zveyogati, nezvimwe.
Zvinwiwa zvezvirimwa
semuenzaniso, mukaka wesoya, mukaka weoat, mukaka wealmond, mukaka wekokonati, nezvimwe.
Zvinwiwa zvinoshanda uye zvinovaka muviri
semuenzaniso, zvinwiwa zvevhitamini, maprotein shakes, zvinwiwa zve electrolyte, nezvimwe.
Sauces, paste, uye condiments
semuenzaniso, domatisi paste, tomato ketchup, chili paste uye chili muto, kupfeka saladi, curry paste, nezvimwe.
NeEasyReal Aseptic mitsara yekuzadza, zvigadzirwa izvi zvinogona kurongedzwa neseptically uye kuchengetwa pasina kuchengetedza, kuderedza mutengo wekuchengetedza uye mutengo wekutakura zvinhu uchichengetedza kutendeseka kwechigadzirwa.
Indasitiri- Sterilization kugadzirisa
Inoendesa chaiyo tembiricha yekugadzirisa neyakaringana kuchengetedza nguva yekudzora, kuve nechokwadi chekuchengetedzwa kwehutachiona uku uchichengetedza kuravira kwechisikigo, ruvara, uye chikafu.
Flexible Sterilizer Options
Inotsigira mhando ina dzezvinouraya — tubular, chubhu-mu-chubhu, ndiro, uye DSI (yakananga jekiseni reutsi uye yakananga infusion yehutsi)—kusangana akasiyana viscosity, particle content, uye thermal sensitivity zvinodiwa.
Yakabatanidzwa Aseptic Kuzadza System
Inoshanda zvisina musono nemusoro-mumwechete kana maviri-musoro aseptic bag mafirita, anoenderana ne3-1000L mabhegi, zvigubhu.
Yepamberi otomatiki & Kudzora
Yakavakwa neyakangwara PLC + HMI chikuva, ichigonesa chaiyo-nguva yekutarisa, akawanda-recipe manejimendi, kuona alarm, uye mushandisi-ane hushamwari interface mashandiro.
Optional Functional Modules
Inogona kuwedzera ne:
Vacuum deaerator- yekubvisa oxygen
High-pressure homogenizer- yekugadzirwa kwakagadzikana
Multi-effect evaporator- ye inline concentration
Yakazara CIP/SIP Kubatanidzwa
Yakashongedzerwa neakazara otomatiki Yakachena-mu-Nzvimbo (CIP) uye Sterilize-in-Nzvimbo (SIP) masisitimu ekusangana nepasi rose hutsanana hwekudya.
Modular & Scalable Dhizaini
Mutsetse wekugadzira unogona kukwidziridzwa zviri nyore, kukwidziridzwa, kana kubatanidzwa mune zviripo zvinogadzirisa zvidyarwa.
Premium-Giredhi Zvikamu
Zvikamu zvepakati zvinobva kuSiemens, Schneider, ABB, GEA, E+H, Krohne, IFM, SpiraxSarco nemamwe mabhureki epasi rese, kuve nechokwadi chekusimba, kushanda, uye kutsigirwa kwepasirese.
Iyo Smart Control System yakagadziridzwa neShanghai EasyReal Machinery inova nechokwadi chechokwadi, chakavimbika, uye mushandisi-ane hushamwari mashandiro eUHT kugadzirisa mitsetse nemichina ine hukama. Yakavakwa pane yemazuva ano otomatiki dhizaini, inobatanidza PLC (Programmable Logic Controller) ine HMI (Human-Machine Interface) kudzora uye kutarisa maitiro ese.
Key kugona:
Real-Nguva Monitoring & Kudzora
Tarisa tembiricha, kudzvanywa, kuyerera, chimiro chevharuvhu, uye maalarm system munguva chaiyo kuburikidza neiyo intuitive touchscreen HMI interface.
Multi-Chigadzirwa Recipe Management
Chengetedza uye chinja pakati pezvizhinji zvigadzirwa mafomula. Kukurumidza batch shanduko inoderedza nguva yekudzikira uye inowedzera kuenderana.
Otomatiki Mhosva Detection & Interlocks
Yakavakirwa-mukati-yekuvharira logic uye kukanganisa kuongororwa kunobatsira kudzivirira mashandiro asina kuchengeteka. Sisitimu inorekodha, mishumo, uye inoratidza nhoroondo yekukanganisa.
Remote Diagnostics & Data Logging
Inotsigira kuchengetedza data uye kure kure, ichibvumira EasyReal mainjiniya kuita online diagnostics, kusimudzira, uye tsigiro yehunyanzvi.
Global-Giredhi Magetsi Zvikamu
Masensa ese, ma actuators, madhiraivha, marelay, uye mapaneru anoshandisa epamusoro-mhando zvikamu kubva kuSiemens, Schneider, IFM, E+H, Krohne, uye Yokogawa kuitira kusimba kwakanyanya uye kuchengetedza system.
Kusarudza mitsara yekuzadza aseptic kwakakosha kune vagadziri vezvikafu zvemvura vachivavarira kuve nechokwadi chekuchengetedzwa kwechigadzirwa, kugadzikana kwesherufu, uye kugona kugadzira. Iyo yakanaka yekumisikidza inotsamira pane akati wandei akakosha zvinhu:
Chigadzirwa mhando uye viscosity: Majusi akajeka angangoda plate type Aseptic Filling Lines, nepo viscous kana zvimedu zvigadzirwa semango puree kana oat mukaka zviri nani kugadziriswa nechubhu-mu-tube Aseptic Filling Lines.
Zvinangwa zvesterilization: Ungave uri kunanga UHT (135–150°C), HTST, kana pasteurization, mutsara wakasarudzwa unofanira kutsigira mashandiro ako ekupisa.
Kuzadza zvinodiwa: Kubatanidzwa neaseptic bag-in-box kana bag-in-barrel fillers kwakakosha kuchengetedza kwenguva refu pasina firiji.
Kuchenesa uye otomatiki zvinodiwa: Mitsetse yemazuva ano aseptic yekuzadza inofanirwa kupa yakazara inbuilt CIP/SIP kugona uye PLC + HMI otomatiki kudzikisa basa uye kuderera.
KuShanghai EasyReal Machinery Co., Ltd., tinopa modular Aseptic Kuzadza Mitsetse iyo inogona kugadzirwa kune yako chaiyo yemvura chigadzirwa-kubva kumichero nemuchero wemiriwo uye puree kune zvinwiwa zvinodyarwa uye sosi. Bata isu kuti tibvunze tekinoroji uye turnkey kugadzirisa mhinduro.
Kuvandudza UHT yako yekugadzira mutsara ine sarudzo inoshanda modules inogona kuwedzera zvakanyanya kunaka kwechigadzirwa, kugadzirisa kuchinjika, uye kugona kugadzira. Aya ma-add-on masisitimu anonyanya kubatsira pakubata nezvinwiwa zvepamusoro-soro kana mabikirwo akaomarara.
Zvikamu zvakajairika zvinosanganisira:
Vacuum Deaerator- inobvisa okisijeni yakanyungudika, inoderedza oxidation, uye inovandudza kugadzikana kwesherufu.
High-Pressure Homogenizer- inogadzira chimiro chakafanana chechigadzirwa, inovandudza emulsion kugadzikana, uye inowedzera muromo.
Multi-Effect Evaporator- inobvumira inline kusungirirwa kwejusi uye purees, kuderedza vhoriyamu uye mutengo wekurongedza.
Inline Blending System- inogadzirisa kusanganiswa kwemvura, shuga, kuravira, uye zvinoshanda zvinosanganisa.
EasyReal inopa kubatanidzwa kwakazara kwemamodule aya mune aripoUHT uye aseptic mitsetse yekuzadza. Chikamu chega chega chinosarudzwa zvichienderana nerudzi rwechigadzirwa chako, saizi yebatch, uye hutsanana zvinodiwa, kuve nechokwadi chepamusoro kudzora maitiro uye kuchengetedzwa kwechikafu.
Kutsvaga kuwedzera yako aseptic yekuzadza mutsara system? Rega EasyReal igadzirise iyo chaiyo kumisikidzwa kune ako ekugadzira zvinangwa.
Mushure mekugadzirwa kwemidziyo uye kutumira, EasyReal inopa yakazara tekinoroji rutsigiro kuti ive nechokwadi chekutanga-up. Bvumira 15-25 mazuva ekushanda e:
Pa-saiti kuiswa uye kutumwa
Multiple miedzo yekugadzira inomhanya
Kudzidziswa kweOperator uye SOP handover
Kugamuchirwa kwekupedzisira uye shanduko kune kugadzirwa kwekutengesa
Isu tinopa pa-saiti rutsigiro kana kutungamira kure, pamwe chete nemagwaro akazara, chengetedzo yekutarisa, uye maturusi ekugadzirisa.
Unoda Yakagadzirirwa Aseptic Sterilization Kuzadza Mutsetse Chirimwa cheChigadzirwa Chako?
Shanghai EasyReal Machinery yakabudirira kuendesa turnkey Aseptic UHT kugadzirisa mitsara munyika dzinopfuura 30+, inotsigira zvigadzirwa kubva mujusi wemichero, puree uye namira kune zvinwiwa zvinodyarwa uye sosi.
Bata isu nhasi kuti ugamuchire yakasarudzika kuyerera, dhizaini dhizaini, uye purojekiti quote yakarongedzerwa kune zvaunoda kugadzira.
Tora Chikumbiro Chako Iyezvino
