Imigqa Yokugcwalisa I-Aseptic
I-EasyRealImigqa Yokugcwalisa I-Asepticziyizinhlelo ezididiyelwe ngokugcwele nezisebenza ngokuzenzakalelayo eziklanyelwe ukuvala inzalo okuqhubekayo kanye nokupakishwa kwe-aseptic kokudla okuwuketshezi okuhlukahlukene nemikhiqizo yesiphuzo. Isebenzisa ubuchwepheshe be-Ultra-High Temperature (UHT), noma ubuchwepheshe besikhathi esifushane sokushisa Okuphezulu (HTST), noma ubuchwepheshe be-Pasteurization, le migqa ishisisa imikhiqizo emazingeni okushisa aphakathi kuka-85°C no-150°C,gcina izinga lokushisa imizuzwana embalwa noma amashumi amasekhondi ukuze uzuze ukungasebenzi kahle kwe-microbial, bese upholisa ngokushesha umkhiqizo. Le nqubo iqinisekisa ukuqedwa kwama-pathogenic and spoilage microorganisms kuyilapho ilondoloza ukunambitheka kwasekuqaleni komkhiqizo, ukuthungwa, umbala, kanye nezakhiwo zomsoco.
Ngemuva kokuvala inzalo, umkhiqizo unjalokudluliselwa ngaphansi kwezimo eziyinyumba ohlelweni lokugcwalisa i-aseptic, lapho igcwaliswa ezitsheni ezifakwe inzalo ngaphambili njengeIzikhwama ze-aluminium foil eziyinyumba(njengezikhwama ze-BIB, noma/kanye nezikhwama ezinkulu ezifana nezikhwama ezingama-200-litre, isikhwama esingu-220-litre, isikhwama esingu-1000-litre, njll.) Lokhu kuqinisekisa impilo yeshalofu ende emazingeni okushisa azungezile, kuqede isidingo sesiqandisi noma izivimbelakuvunda zamakhemikhali.
Umugqa ngamunye Wokugcwalisa i-Aseptic ovela ku-EasyReal uhlanganisa isibulala-magciwane se-UHT—esitholakala ku-tubular, tube-in-tube, plate (plate heat exchanger), noma ukulungiselelwa komjovo oqondile we-steam (DSI) kuye ngezici zomkhiqizo nezidingo zohlelo lokusebenza. Uhlelo futhi luhlanganisa iphaneli yokulawula ezenzakalelayo ye-PLC + HMI, enikeza ukusebenza okunembile, ukuphathwa kweresiphi, nokuqapha kwesikhathi sangempela kwawo wonke amapharamitha wenqubo.
Ukuze uhlangabezane nezidingo ezihlukahlukene zokucubungula, i-EasyReal inikezaanhlobonhlobo amamojula ozikhethela, okuhlanganisa:
Vacuum deaerators, ukususa umoya-mpilo oncibilikisiwe futhi kuvinjwe i-oxidation;
Ama-homogenizer anengcindezi ephezulu, yokufana komkhiqizo nokuthuthukisa ukuthungwa;
Ama-evaporator anemiphumela eminingi, ukuze agxilise umkhiqizo ngaphambi kokuvala inzalo;
I-CIP (I-Clean-in-Place) kanye nezinhlelo ze-SIP (Sterilize-in-Place), zokuhlanza okusebenzayo nokuhlanzekile.
I-EasyRealImigqa Yokugcwalisa I-Asepticyakhelwe ukukhiqizwa kwezimboni, iletha ukusebenza okuzinzile, ukonga kwamandla, nokuhambisana nokuphepha kokudla ngokuhambisana namazinga omhlaba. Zifanele ukucubungula imikhiqizo ehlukahlukene efanaamajusi ezithelo nemifino, ama-puree, inhlama, ubisi lobisi, iziphuzo zezitshalo (isb., isoso noma ubisi lwe-oat), amasoso, isobho, neziphuzo ezisebenzayo., okubenza babe yisixazululo esikahle kubakhiqizi besimanje bokudla neziphuzo abafuna ukusebenza kahle okuphezulu, izinhlelo eziphansi zokulahlekelwa okushisayo.
Ukwehluka kwamazinga okushisa e-UHT ngokuyinhloko kuncike ohlotsheni lwesibulala-magciwane esisetshenziswa emugqeni. Isibulala-magciwane ngasinye sinesakhiwo esihlukile sokushintsha ukushisa, esinquma ukusebenza kahle kwaso kokushisisa, ikhono lokuphatha umkhiqizo, nezinhlelo zokusebenza ezifanele:
I-Tube-in-Tube Sterilizer:
Ngokuvamile isebenza phakathi kuka-85°C–125°C. Ilungele imikhiqizo ye-viscosity ephezulu efana ne-frue yesithelo noma isithelo nemifino enamathiselwe. Inikeza ukushisisa okuthambile kanye nengozi ephansi yokungcola.
I-Tubular Sterilizer:
Imboza ububanzi obubanzi buka-85°C–150°C. Ifanele imikhiqizo ye-viscous emaphakathi, efana nejusi, ijusi ene-pulp, njll.
I-Plate Sterilizer:
Futhi isebenza ukusuka ku-85°C–150°C. Kuhle kakhulu ku-low-viscosity, uketshezi olulinganayo, olufana nobisi, itiye, namajusi ahlanzekile. Inikeza ukusebenza kahle kokushintshanisa ukushisa okuphezulu.
I-Direct Steam Injection (DSI) Sterilizer:
Ifinyelela ku-130°C–150°C+ ngokushesha. Ilungele imikhiqizo engezwani nokushisa edinga ukushisisa okusheshayo kanye noshintsho oluncane lwe-flavour, njengomkhiqizo wezitshalo, ubisi, njll.
Ukukhetha isibulala-magciwane esifanele kuqinisekisa ukusebenza kahle kokucubungula, ukuphepha okushisayo, nokugcinwa kwekhwalithi yomkhiqizo.
Ekucutshungulweni kwe-aseptic, ukukhetha kohlelo lokugcwalisa kuthinta ngqo ukunambitheka komkhiqizo, umbala womkhiqizo, ukuphepha, impilo yeshalofu, kanye nokuguquguquka kokupakisha. Kungakhathaliseki ukuthi usebenza ngejusi yezithelo nemifino, i-puree, ubisi, noma iziphuzo ezisekelwe esitshalweni, ukukhetha isigcwalisi se-aseptic esifanele kuqinisekisa ukupakishwa okungangcoliswanga kanye nesitoreji se-ambient sesikhathi eside.
Kunezinhlobo ezimbili ezijwayelekile zama-aseptic bag fillers:
Izigcwalisi zekhanda elilodwa- ilungele ukukhiqizwa kwezinga elincane noma ukugijima kweqoqo okuguquguqukayo.
Izihlungi zekhanda eliphindwe kabili- yakhelwe umthamo ophezulu, ukugcwaliswa okuqhubekayo ngezikhwama ezishintshayo. Umthamo wayo omkhulu wokugcwalisa ungafinyelela amathani ayi-12 ngehora.
I-EasyRealI-Aseptic Filling Systemsisekela izinhlobo eziningi zeziqukathi, okuhlanganisa:
Izikhwama ezincane ze-aseptic (3–25L)
Izikhwama ezinkulu ze-aseptic/izigubhu (220–1000L)
Zonke izinhlelo zokugcwalisa i-aseptic zingahlanganiswa ngaphandle komthungo nezibulala magciwane ze-UHT.
Udinga usizo lokukhetha isigcwalisi se-aseptic esifanele somkhiqizo wakho owuketshezi? Xhumana ne-EasyReal ukuze uthole izixazululo ezihambisanayo.
I-EasyRealImigqa Yokugcwalisa I-Asepticzifanele ukucubungula izinhlobo eziningi zokudla okuwuketshezi nemikhiqizo yesiphuzo, ziqinisekisa impilo ende yeshelufu, ikhwalithi ezinzile, nokugcinwa kwe-ambient. Izinhlelo zokusebenza ezijwayelekile zifaka:
Amajusi ezithelo nemifino namapuree & unama
isib, ijusi ye-apula, ijusi yamawolintshi, i-mango puree, amajikijolo ahlukene, i-carrot puree kanye nejusi, unamathisele utamatisi, i-peach kanye ne-apricot puree kanye nejusi, njll.
Imikhiqizo yobisi
isb, ubisi, ubisi olunambithekayo, iziphuzo zeyogathi, njll.
Iziphuzo ezisekelwe esitshalweni
isb, ubisi lwesoya, ubisi lwe-oat, ubisi lwe-alimondi, ubisi lukakhukhunathi, njll.
Iziphuzo ezisebenzayo nezomsoco
isb, iziphuzo zamavithamini, ama-protein shakes, iziphuzo ze-electrolyte, njll.
Amasoso, ama-paste, nama-condiments
isb, unamathisele utamatisi, isoso sikatamatisi, unamathisele kachili nososo kachili, ukugqoka isaladi, ukhari unama, njll.
Ngemigqa yokugcwalisa i-EasyReal Aseptic, le mikhiqizo ingapakishwa nge-aseptically futhi igcinwe ngaphandle kwama-preservatives, ukunciphisa izindleko zokugcina kanye nezindleko zokuthutha izinto ngenkathi igcina ubuqotho bomkhiqizo.
I-Industrial- Sterilization processing
Iletha ukucutshungulwa kwezinga lokushisa okunembile ngokulawula isikhathi sokugcina okunembile, iqinisekisa ukuphepha kwamagciwane kuyilapho ilondoloza ukunambitheka kwemvelo, umbala, nokudla.
Izinketho ze-Flexible Sterilizer
Isekela izinhlobo ezine zezibulala-magciwane—i-tubular, ishubhu-in-tube, ipuleti, ne-DSI(umjovo wesitimu oqondile kanye nokufakwa kwesitimu okuqondile)—ukuze kuhlangatshezwane ne-viscosity ehlukene, okuqukethwe yizinhlayiyana, nezimfuneko zokuzwela ukushisa.
Isistimu Yokugcwalisa I-Aseptic Ehlanganisiwe
Isebenza ngaphandle komthungo nge-single-head noma i-double-head-aseptic bag fillers, ehambisana nezikhwama ezingu-3–1000L, izigubhu.
Okuzenzakalelayo Okuthuthukile Nokulawula
Yakhiwe ngeplathifomu ehlakaniphile ye-PLC + HMI, enika amandla ukuqapha kwesikhathi sangempela, ukuphathwa kwamaresiphi amaningi, ukutholwa kwe-alamu, nokusebenza kwesixhumi esibonakalayo esisebenziseka kalula.
Amamojula Asebenzayo Okuzikhethela
Inwebeka nge:
Vacuum deaerator- ukususwa kwe-oxygen
I-homogenizer enengcindezi ephezulu- ukuthungwa okuzinzile
I-evaporator enemiphumela eminingi- ngokugxila emgqeni
Ukuhlanganiswa Okugcwele kwe-CIP/SIP
Ifakwe ngokugcwele okuzenzakalelayo kwe-Clean-in-Place (CIP) kanye ne-Sterilize-in-Place (SIP) ukuze ihlangabezane nezindinganiso zomhlaba wonke zokuhlanzeka kokudla.
Idizayini ye-Modular & Scalable
Ulayini wokukhiqiza unganwetshwa kalula, uthuthukiswe, noma uhlanganiswe nezitshalo ezisebenzayo ezikhona.
Izingxenye ze-Premium-Grade
Izingxenye ezibalulekile zivela ku-Siemens, Schneider, ABB, GEA, E+H, Krohne, IFM, SpiraxSarco kanye neminye imikhiqizo yamazwe ngamazwe, eqinisekisa ukuqina, ukusevisa, nokusekelwa komhlaba wonke.
I-Smart Control System eyakhiwe yi-Shanghai EasyReal Machinery iqinisekisa ukusebenza okunembayo, okuthembekile, nokusebenziseka kalula kwemigqa yokucubungula ye-UHT nemishini ehlobene. Yakhelwe phezu kwesakhiwo sesimanje esizenzakalelayo, ihlanganisa i-PLC (I-Programmable Logic Controller) ne-HMI (I-Human-Machine Interface) ukuze ilawule futhi igade yonke inqubo.
Amakhono Abalulekile:
Ukuqapha Nokulawula Kwesikhathi Sangempela
Gada izinga lokushisa, ingcindezi, izinga lokugeleza, isimo sevalvu, nama-alamu esistimu ngesikhathi sangempela ngesixhumi esibonakalayo se-HMI sesikrini esithintwayo.
Ukuphathwa Kweresiphi Yemikhiqizo Eminingi
Gcina futhi ushintshe phakathi kwamafomula emikhiqizo eminingi. Ukushintsha kwenqwaba okusheshayo kunciphisa isikhathi sokuphumula futhi kukhulisa ukungaguquguquki.
Ukutholwa Kwephutha Okuzenzakalelayo & Izikhiye
Ilogic ye-interlock eyakhelwe ngaphakathi kanye nokuxilongwa kwephutha kusiza ukuvimbela imisebenzi engaphephile. Isistimu irekhoda ngokuzenzakalelayo, ibike, futhi ibonise umlando wephutha.
Ukuxilongwa Kukude Nokungena Kwedatha
Isekela ukugcinwa kwedatha kungobo yomlando nokufinyelela kude, okuvumela onjiniyela be-EasyReal ukuthi benze ukuxilonga ku-inthanethi, ukuthuthukiswa, nokusekelwa kobuchwepheshe.
Izingxenye zikagesi zeGlobal-Grade
Zonke izinzwa, ama-actuator, amadrayivu, ama-relay, namaphaneli zisebenzisa izingxenye zekhwalithi ephezulu ezivela ku-Siemens, Schneider, IFM, E+H, Krohne, ne-Yokogawa ukuze zihlale ziqinile futhi zivikeleke ohlelweni.
Ukukhetha imigqa efanele yokugcwalisa i-aseptic kubalulekile kubakhiqizi bokudla okuwuketshezi abahlose ukuqinisekisa ukuphepha komkhiqizo, ukuzinza kweshalofu, nokusebenza kahle kokukhiqiza. Ukucushwa okufanele kuncike ezintweni ezimbalwa ezibalulekile:
Uhlobo lomkhiqizo kanye ne-viscosity: Amajusi acacile angase adinge uhlobo lwepuleti I-Aseptic Filling Lines, kuyilapho imikhiqizo e-viscous noma eyingxenye efana nemango puree noma ubisi lwe-oat icutshungulwa kangcono nge-tube-in-tube Aseptic Filling Lines.
Imigomo yokuvala inzalo: Kungakhathaliseki ukuthi uqondise i-UHT (135–150°C), i-HTST, noma i-pasteurization, ulayini okhethiwe kufanele usekele inqubo yakho yokushisa edingekayo.
Izidingo zokugcwalisa: Ukuhlanganiswa ne-aseptic bag-in-box noma i-bag-in-barrel fillers kubalulekile ukugcina isikhathi eside ngaphandle kwesiqandisi.
Izidingo zokuhlanza kanye ne-automation: Imigqa yesimanje yokugcwalisa i-aseptic kufanele inikeze amandla e-CIP/SIP eyakhelwe ngaphakathi ngokugcwele kanye ne-PLC+HMI ezenzakalelayo ukuze kuncishiswe ukusebenza kanye nesikhathi sokuphumula.
Kwa-Shanghai EasyReal Machinery Co., Ltd., sinikeza Imigqa Yokugcwalisa Aseptic Modular engalungiselelwa umkhiqizo wakho othize owuketshezi-kusuka kujusi wezithelo nemifino kanye ne-puree kuya eziphuzweni ezisekelwe ezitshalweni namasoso. Xhumana nathi ukuze uthole ukubonisana nobuchwepheshe kanye nezixazululo zokucubungula i-turnkey.
Ukuthuthukisa ulayini wakho wokucubungula we-UHT ngamamojula asebenzayo ongawakhetha kungakhuphula kakhulu ikhwalithi yomkhiqizo, ukuguquguquka kokusebenza, nokusebenza kahle kokukhiqiza. Lezi zinhlelo zezengezo ziwusizo ikakhulukazi uma usebenza neziphuzo ezinenani eliphezulu noma zokupheka eziyinkimbinkimbi.
Amayunithi okuzikhethela ajwayelekile afaka:
I-Vacuum Deaerator- isusa umoya-mpilo oncibilikisiwe, inciphisa i-oxidation, futhi ithuthukise ukuqina kweshalofu.
I-Homogenizer Yokucindezela Okuphezulu- idala ukuthungwa komkhiqizo ofanayo, ithuthukisa ukuzinza kwe-emulsion, futhi ithuthukise ukuzwakala komlomo.
I-Multi-Effect Evaporator- ivumela ukugxilisa okungaphakathi komugqa wamajusi nama-puree, ukunciphisa umthamo kanye nezindleko zokupakisha.
Isistimu Yokuhlanganisa Okusemgqeni- izenzela ukuxuba kwamanzi, ushukela, ukunambitheka, nezithako ezisebenzayo.
I-EasyReal inikeza ukuhlanganiswa okuphelele kwalawa mamojula kokukhonaI-UHT nemigqa yokugcwalisa i-aseptic. Ingxenye ngayinye ikhethwa ngokusekelwe ohlotsheni lomkhiqizo wakho, usayizi weqoqo, nezidingo zenhlanzeko, ukuqinisekisa ukulawulwa okuphezulu kwenqubo nokuphepha kokudla.
Ufuna ukwandisa uhlelo lwakho lokugcwalisa i-aseptic? Vumela i-EasyReal yenze ukulungiselelwa okulungile kwemigomo yakho yokukhiqiza.
Ngemuva kokukhiqizwa nokuthunyelwa kwemishini, i-EasyReal inikeza ukwesekwa okugcwele kwezobuchwepheshe ukuze kuqinisekiswe ukuqala okushelelayo. Vumela izinsuku zokusebenza eziyi-15-25 za:
Ukufakwa esizeni kanye nokusebenza
Ukukhiqizwa kwezivivinyo eziningi kuyaqalisa
Ukuqeqeshwa kwama-opharetha kanye nokunikezelwa kwe-SOP
Ukwamukelwa kokugcina kanye nokushintshela ekukhiqizeni ezentengiso
Sihlinzeka ngosekelo lwesayithi noma iziqondiso ezikude, kanye nemibhalo egcwele, izinhlu zokuhlola ukuphepha, namathuluzi okulungisa.
Udinga Isitsha Sokugcwalisa Inzalo Esenziwe Ngokwezifiso Somkhiqizo Wakho?
I-Shanghai EasyReal Machinery ilethe ngempumelelo imigqa yokucubungula ye-turnkey Aseptic UHT emazweni angaphezu kuka-30+, isekela imikhiqizo evela kujusi wezithelo, i-puree nokunamathisela eziphuzweni ezisekelwe ezitshalweni namasoso.
Xhumana nathi namuhla ukuze uthole i-flowchart yomuntu siqu, idizayini yesakhiwo, kanye nekhwotheshini yephrojekthi ehambisana nezidingo zakho zokukhiqiza.
Thola Isiphakamiso Sakho Manje
