I-EasyReal'sishubhu ngaphakathi kweshubhu yokushintshanisa ukushisainikeza ikhambi eliqinile nelisebenzayo lokwelapha uketshezi lokudla olujiyile nolunezinhlayiya. Ukwakhiwa kwalo ngamapayipi amabili kuvumela umkhiqizo ukuthi ugeleze ngaphakathi kwepayipi elingaphakathi kuyilapho imithombo yokusetshenziswa eshisayo noma ebandayo igeleza egobolondweni langaphandle, okufeza ukushintshana kokushisa okuqondile. Lokhu kusetha kwenza kube lula ukufudumala nokupholisa okusheshayo, ngisho nasezintweni ezinamathelayo noma eziqinile njenge-tomato paste noma i-mango pulp.
Ngokungafani nezinhlelo zepuleti noma zegobolondo kanye ne-tube, ukwakheka kwe-tube ngaphakathi kwe-tube kunciphisa ingozi yokuvaleka futhi kubekezelela ububanzi obukhulu bobukhulu bezinhlayiya. Ubuso bangaphakathi obubushelelezi nobuhlanzekile buvimbela ukwakheka komkhiqizo futhi busekela imijikelezo ephelele yokuhlanza i-CIP. I-exchanger ingasebenza emazingeni okushisa afinyelela ku-150°C kanye nokucindezela okufika ku-10 bar, okwenza ifaneleke kokubili izinqubo zokushisa ze-HTST kanye ne-UHT.
Zonke izingxenye zokuxhumana zakhiwe ngensimbi engagqwali esezingeni lokudla. Izici ongazikhetha zifaka amajakethi okuvikela, izithiyo zomusi, kanye nama-flow direction reversers ukuze kuhambisane nezidingo ezahlukene zenqubo. Uma ihlanganiswe ne-interface yokulawula ezenzakalelayo ye-EasyReal, iba yingxenye eyinhloko yanoma yimuphi umugqa wokubulala amagciwane noma wokubulala amagciwane.
Iishubhu ngaphakathi kweshubhu yokushintshanisa ukushisaIfanela izimboni eziningi lapho kudingeka khona ukwelashwa okuthambile nokufanayo kokushisa. Izimboni zokudla ezikhiqiza i-tomato paste, i-chili sauce, i-ketchup, i-mango puree, i-guava pulp, noma ijusi elihlanganisiwe ziyazuza endleleni yokugeleza kwayo engenamigoqo. Ukusebenza kwayo okubushelelezi kusekela ukugcwalisa okushisa, isikhathi eside seshelufu (ESL), kanye nokusebenza kokupakisha okungasetshenziselwe uketshezi.
Embonini yobisi, le yunithi iphatha okhilimu abanamafutha amaningi noma iziphuzo ezenziwe ngobisi ngaphandle kokushiswa noma ukuguquka kwamaprotheni. Emigqeni yeziphuzo ezenziwe ngezitshalo, icubungula iziphuzo ze-oat, soy, noma ama-alimondi ngenkathi igcina izimfanelo zokuzwa.
Izikhungo ze-R&D kanye nezitshalo zokuhlola nazo zikhetha ama-pasteurizer e-tube in tube ukuze kuhlolwe amasampula aqinile, ukwakheka kwamaresiphi, kanye nokwenza ngcono amapharamitha enqubo. Uma kuhlanganiswe nama-flow meter, izinzwa, namaphaneli okulawula e-PLC, kwenza kube lula ukulungisa amapharamitha okubulala inzalo ngesikhathi sangempela ukuze kuhlangatshezwane nemigomo eyahlukene yomkhiqizo kanye nokuphepha.
Uketshezi olujiyile noma olunamathelayo njenge-tomato paste noma i-banana puree aluziphathi njengamanzi. Lumelana nokugeleza, lugcina ukushisa ngokungalingani, futhi lungabangela ukusha. Ama-plate exchanger ajwayelekile avame ukubhekana nalezi zimo, okuholela ezingozini zokuhlanzeka kanye nokungasebenzi kahle.
Iishubhu ngaphakathi kweshubhu yokushintshanisa ukushisaIbhekana nalezi zinselele ngomklamo olungiselelwe uketshezi olunzima. Inakekela okuqinile, imbewu, noma okuqukethwe kwefayibha ngaphandle kokuvinjelwa. Iphrofayili yayo yokushisa efanayo igwema ukushisa ngokweqile okungashintsha umbala, ukunambitheka, noma ukudla okunomsoco.
Ngokwesibonelo:
Ukuhlanza utamatisi nge-tomato paste kudinga ukufudunyezwa okusheshayo kufike ku-110–125°C, kulandelwe ukupholisa okusheshayo.
Ukulungiswa kwe-puree yezithelo kudinga ukulawulwa ngokucophelela cishe ngo-90–105°C ukuze kugwenywe ukuwohloka kokuthungwa namavithamini.
Ubisi lwezitshalo olukhilimu kumele lugcine ukuqina kwe-emulsion ngaphansi kokucindezeleka kokushisa.
Lezi zimfuneko zokucubungula zidinga imishini enembile, elula ukuyihlanza, futhi ehambisana nezinhlelo ze-CIP kanye ne-SIP. I-EasyReal's tube in tube sterilizer ifanelana kahle nale ndima.
Ukukhetha okulungilei-pasteurizer yepayipi ngaphakathi kwepayipiuhlelo luncike ezintweni ezine ezibalulekile: uhlobo lomkhiqizo, izinga lokugeleza, isikhathi esifunekayo sokuphelelwa yisikhathi, kanye nendlela yokupakisha.
Uhlobo Lomkhiqizo
Ama-paste aqinile (isb., utamatisi ogxilile, i-pulp ye-guava) adinga amapayipi angaphakathi abanzi. Amajusi ane-pulp angadinga ukwakheka kokugeleza okuguquguqukayo ukuze kuvinjelwe ukuqina. Uketshezi olucacile ludinga ukushisa okuncane ukuze kulondolozwe iphunga.
Izinga Lokugeleza / Umthamo
Izitshalo ezincane zingadinga amalitha angu-500–2000/h. Imigqa yezimboni isukela ku-5,000 kuya ku-25,000/h. Inani lezingxenye zamapayipi kufanele lihambisane nomthamo wokusebenza kanye nomthwalo wokushisa.
Izinga Lokubulala Inzalo
Khetha i-HTST (90–105°C) ukuze uthole isikhathi esilula sokulinda. Ku-UHT (135–150°C), qiniseka ukuthi izinketho zejakethi yomusi kanye nokushisa kufakiwe.
Indlela Yokupakisha
Kumabhodlela agcwalisa ngokushisa, gcina izinga lokushisa lokukhipha lingaphezu kuka-85°C. Kuma-drum angenamagciwane noma ukugcwalisa nge-BIB, hlanganisa nama-cooling exchanger nama-valve angenamagciwane.
I-EasyReal inikeza ukwakheka kwesakhiwo kanye nokulingisa ukugeleza ukusiza amakhasimende ukukhetha ukucushwa okungcono kakhulu. Ukwakheka kwethu kwe-modular kusekela ukuthuthukiswa kwesikhathi esizayo.
| 1 | Igama | Ama-Sterilizer e-Tube angena ngaphakathi |
| 2 | Umkhiqizi | Ubuchwepheshe be-EasyReal |
| 3 | Isiqu Sokuzenzakalelayo | Okuzenzakalelayo Ngokugcwele |
| 4 | Uhlobo Lokushintshanisa | ishubhu ngaphakathi kweshubhu yokushintshanisa ukushisa |
| 5 | Amandla Okugeleza | 100~12000 L/H |
| 6 | Iphampu Yomkhiqizo | Iphampu yokucindezela okuphezulu |
| 7 | Ukucindezela Okuphezulu | Ibha engu-20 |
| 8 | Umsebenzi we-SIP | Kuyatholakala |
| 9 | Umsebenzi we-CIP | Kuyatholakala |
| 10 | Ukuhlanganiswa Kwangaphakathi | Ongakukhetha |
| 11 | I-Vacuum Deaerator eyakhelwe ngaphakathi | Ongakukhetha |
| 12 | Ukugcwaliswa Kwesikhwama Se-Aseptic Esisemgqeni | Kuyatholakala |
| 13 | Izinga Lokushisa Lokuhlanza Inzalo | Okulungisekayo |
| 14 | Izinga Lokushisa Lokuphuma | Ingalungiseka. Ukugcwaliswa kwe-Aseptic ≤40℃ |
Njengamanje, i-Sterilization yohlobo lwe-tube-in-tube isetshenziswe kabanzi emikhakheni ehlukahlukene, njengokudla, iziphuzo, imikhiqizo yezempilo, njll., isibonelo:
1. I-Concentrated Fruit and Vegetable Paste ehlanganisiwe
2. I-Puree yezithelo nemifino/I-Puree egxilile
3. Ijamu Yezithelo
4. Ukudla Kwezingane
5. Eminye Imikhiqizo Yoketshezi Enobuthi Obuningi.