Fruit Pulp / Puree Processing Line
Our system is widely used across food, beverage, and export sectors. Common application cases include:
• Mango puree for nectar, tropical juice blends, and aseptic bag-in-box exports (aseptic mango pulp processing)
• Tomato pulp for ketchup, paste, and canned sauce (tomato pulp making machine, tomato pulp processing machinery)
• Apple puree for baby food and snack pouches (apple pulper machine)
• Guava and passion fruit puree for yogurts, smoothies, and functional beverages (guava pulp making machine, passion fruit pulp machine)
• Vegetable puree (e.g., pumpkin, carrot, spinach) for soups, sauces, and frozen cubes (vegetable pulper)
Each line can produce multiple output forms: ready-to-eat puree, paste concentrate, spouted pouches, or sterile bagged base for B2B. Whether your goal is a mango pulp factory near me or a multi-fruit fruit pulp production line, EasyReal ensures compliance with global food safety standards and customization for diverse markets.
A fruit pulp or puree processing line is a dedicated system for extracting, refining, and stabilizing the pulp or puree from fruits and vegetables. Unlike juice lines, which separate solids from liquids, this system retains the natural texture and fiber of the product, making it suitable for thick beverages, jams, baby food, and cooking bases. The line typically includes washing, sorting, crushing, pulping, deaerating, pasteurizing, and filling—delivering high consistency, hygiene, and product stability.
EasyReal’s pulp processing lines are suitable for a wide variety of fruits and vegetables, including mango, banana, papaya, guava, pineapple, strawberry, tomato, carrot, and pumpkin. The final products can be purees, pulps, single-strength or concentrated bases, which are widely used in juices, smoothies, jams, sauces, baby food, ice creams, and bakery fillings.
Unlike juice extraction, puree production requires tailored machinery and flow logic due to high fiber content, viscosity, and delicate textures. For instance:
• Mangoes and bananas demand preheating and dual-stage pulping (mango pulper, mango pulp making process)
• Tomatoes require precise temperature control and high-solids pumping (tomato pulp processing equipment)
• Guavas need high-speed sieving to remove seeds and grit
• Apples need crushing and fine filtration to achieve baby food grade puree
Moreover, output type defines the process line: mango pulp making machine configurations for aseptic exports differ from mango pulp juice machine designs intended for fresh beverage applications. EasyReal designs each line from raw fruit reception to finished packaging, considering unique fruit behavior, desired shelf life, and processing cost constraints (mango pulp processing plant cost).
Fruits processed into puree retain key bioactive compounds. Mango pulp is high in β-carotene and enzymes that support digestion. Tomato pulp is rich in lycopene, known for its antioxidant and anti-inflammatory benefits. Apple and guava puree are excellent sources of fiber and vitamin C.
Our system supports output variants like:
• Concentrated pulp (via multi-effect evaporators)
• Baby food puree (using sterile pouch fillers)
• Fruit bases for sauces and yogurts
• Frozen puree cubes or paste bricks
Each final product dictates a different process:
• mango pulp manufacturing process involves enzymatic treatment, deaeration, and sterile bag-in-box filling
• fruit pulp making machine for spouted pouches includes ultra-fine filtration and compact filling units
• fruit pulp processing plant for export-grade paste requires multi-stage pasteurization and drum filling
In industrial fruit processing, puree, pulp, juice, and paste represent four different product forms, each requiring unique processing methods, viscosity control, sterilization levels, and packaging formats:
● Juice is a clear or cloudy liquid extracted from fruits. It contains little to no fiber, and is typically produced via pressing + clarification/filtration, followed by UHT or pasteurization. It can be hot-filled, bottled, or aseptically packed.
● Pulp is a semi-liquid suspension that contains crushed fruit flesh and some fiber. It is made by coarse pulping, often without homogenization. Pulp is suitable for textured drinks and fruit bases, and may require tubular sterilizers for safety.
● Puree is a smooth, thick, and uniform fruit product. It is processed by fine pulping, followed by homogenization and vacuum deaeration. Due to its higher viscosity, it demands tube-in-tube UHT sterilization and is often aseptically filled into 5–220L bags for storage or export.
● Paste (fruit paste or concentrate) is a high Brix content, low-moisture version of puree or pulp. It is produced through vacuum evaporation (e.g., falling film evaporator), and is extremely dense. Paste is not ready-to-eat; it is a semi-finished product used in further blending, filling, or reconstitution.
In summary, the key differences lie in texture, solid content, processing intensity, and sterilization/filling requirements. EasyReal provides dedicated solutions for each product type, from pressing and evaporation to UHT sterilization and aseptic bag filling.
For industrial fruit puree and pulp products that require long shelf life and export stability, the essential processing line revolves around three key technologies: Concentration, UHT sterilization, and Aseptic Bag Filling.
1.Evaporation
A falling film or forced circulation evaporator removes excess water from the puree under vacuum conditions, increasing the soluble solids (Brix) while preserving color and flavor. This concentration step reduces storage volume and improves downstream processing efficiency.
2.Tube-in-Tube UHT Sterilizer
Due to the high viscosity and fiber content of purees, tube-in-tube heat exchangers are ideal for indirect sterilization at 125–135°C. This ensures microbial safety while minimizing product degradation.
3.Aseptic Bag Filler
Sterilized puree is filled into pre-sterilized aluminum foil aseptic bags (1L–220L) in a closed environment. This packaging guarantees long shelf life without refrigeration and is suitable for international distribution or industrial batching.
EasyReal integrates these three systems into a seamless, automated solution to help producers deliver safe, concentrated, and shelf-stable fruit purees to the global market.
EasyReal integrates a fully automated control system into its fruit pulp and puree processing lines, ensuring precise temperature control, real-time monitoring, and traceable sterilization records. Our PLC + HMI interface allows operators to adjust heating parameters, monitor CIP cycles, and switch between recipes with minimal effort.
Especially for thick fruit purees, we deploy tube-in-tube UHT sterilizers designed to handle high-viscosity products without fouling. The system ensures accurate temperature holding and smooth heat exchange, reducing quality degradation and microbial risk.
Sterilization curves and system pressure are logged and can be exported, ensuring compliance with HACCP and export regulations.
Whether processing mango puree, banana pulp, or tomato paste, EasyReal guarantees your sterilization is both safe and efficient—with smart control at every step.
To provide a flexible and customizable fruit pulp / puree processing line, EasyReal offers multiple optional units that can be integrated based on production needs, raw material properties, and plant layout:
● Elevator System: Transports raw fruits to the washing or crushing section, enabling continuous material flow.
● Cleaning and Sorting Section: Includes bubble washers, brush washers, and roller sorters to remove dirt, leaves, and defective fruits, ensuring raw material quality.
● Crushing & Pulping System: Comprises hammer crushers, pulpers, and refiners, tailored to break down fruits into pulp or puree of required consistency.
● Preheater: Gently heats the product to deactivate enzymes and prepare it for sterilization.
● High-Pressure Homogenizer: Breaks down particles to achieve uniform texture, commonly used for drinkable puree or baby food.
● Vacuum Deaerator: Removes entrapped air to avoid oxidation and maintain product color, taste, and shelf life.
● Automatic CIP System: Performs cleaning-in-place for all pipes, tanks, and sterilization systems, ensuring food safety and reducing labor.
● Multi-Size Aseptic Filling Machine: Switches between 5L, 20L, and 220L sterile bags, supporting both trial production and industrial-scale output.
These modules allow processors to adapt the line for different fruits, product formats, and hygiene standards—ensuring long-term production efficiency.
Selecting the right processing configuration depends on the characteristics of your fruit product—whether it's a low-viscosity pulp drink, a thick mango puree for export, or a concentrated fruit paste used in industrial batching. EasyReal offers tailored processing setups for a wide range of applications:
● For Drinkable Pulp Juices
Use a basic pulping system, followed by tubular UHT sterilization and PET bottle or pouch filling. Ideal for tropical fruit beverages or pulp-added juices with moderate viscosity.
● For Thick Purees (e.g., Mango, Banana, Guava)
Combine fine pulping, vacuum deaeration, tube-in-tube sterilization, and aseptic bag filling. This ensures high product quality, long shelf life, and suitability for export and industrial use.
● For Concentrated Fruit Pastes
Integrate a vacuum evaporation system (falling film or forced circulation) with sterilization and aseptic filling. Recommended for tomato paste, guava concentrate, and industrial fruit bases.
● For Baby Food or Functional Puree
Include high-pressure homogenization, accurate Brix blending, and strict sterilization monitoring. Enables smooth texture, consistent taste, and safe packaging for sensitive markets.
No matter your product, EasyReal engineers can recommend the optimal combination of modules, balancing efficiency, cost, and regulatory compliance.
From fresh fruit reception to aseptic bag filling, EasyReal delivers fully integrated fruit pulp and puree processing solutions tailored to your product, capacity, and market goals. Whether you're producing mango puree for export, banana pulp for beverage formulation, or tomato paste for industrial supply—we have the expertise, equipment, and global experience to support your project.
After equipment manufacturing and shipment, our team provides:
● On-site or remote installation and commissioning
● Trial runs and performance optimization
● Operator training and SOP setup
● After-sales technical support and maintenance guidance
We’ve helped clients in over 30 countries launch efficient and hygienic fruit puree plants—from small-scale labs to full industrial lines.
Contact us today to get a customized layout plan, production quote, and equipment specifications for your fruit processing project.
