Txiv Hmab Txiv Ntoo Pulp / Puree Ua Kab
Peb lub kaw lus tau siv dav hauv cov khoom noj, dej haus, thiab xa tawm. Cov ntaub ntawv thov uas muaj xws li:
• Mango puree rau nectar, tropical kua txiv blends, thiab aseptic hnab-hauv-box exports (aseptic mango pulp processing)
• Txiv lws suav pulp rau ketchup, muab tshuaj txhuam, thiab cov kaus poom ntses (txiv lws suav pulp ua tshuab, lws suav pulp ua machinery)
• Kua txiv hmab txiv ntoo rau cov me nyuam cov zaub mov thiab khoom noj txom ncauj hnab (kua pulper tshuab)
• Guava thiab passion txiv hmab txiv ntoo puree rau yogurts, smoothies, thiab dej haus (guava pulp ua tshuab, passion txiv hmab txiv ntoo pulp tshuab)
• Zaub puree (piv txwv li, taub dag, zaub ntug hauv paus, spinach) rau kua zaub, kua ntses, thiab khov nab kuab ( zaub pulper)
Txhua kab tuaj yeem tsim ntau cov ntaub ntawv tso tawm: npaj-rau-noj puree, muab tshuaj txhuam kom zoo, cov hnab ntim khoom, lossis cov hnab ntim tsis muaj menyuam rau B2B. Txawm hais tias koj lub hom phiaj yog lub koom haum mango pulp nyob ze kuv los yog ntau cov txiv hmab txiv ntoo pulp ntau lawm kab, EasyReal ua kom ua raws li cov qauv kev nyab xeeb khoom noj thoob ntiaj teb thiab kev hloov kho rau ntau lub khw.
Txiv hmab txiv ntoo pulp los yog puree ua kab yog ib qho kev mob siab rau extracting, refining, thiab stabilizing lub pulp los yog puree los ntawm txiv hmab txiv ntoo thiab zaub. Tsis zoo li cov kua txiv hmab txiv ntoo, uas cais cov khib nyiab los ntawm cov kua dej, qhov system no khaws cov khoom zoo nkauj thiab fiber ntau ntawm cov khoom, ua rau nws tsim nyog rau cov dej haus tuab, jams, khoom noj rau menyuam yaus, thiab ua noj ua haus. Cov kab feem ntau suav nrog kev ntxuav, txheeb xyuas, crushing, pulping, deaerating, pasteurizing, thiab filling - xa siab sib xws, tu cev, thiab khoom ruaj khov.
EasyReal's pulp processing kab yog tsim rau ntau yam txiv hmab txiv ntoo thiab zaub, xws li txiv nkhaus taw, txiv tsawb, papaya, guava, pineapple, strawberry, txiv lws suav, zaub ntug hauv paus, thiab taub dag. Cov khoom kawg tuaj yeem yog purees, pulps, ib leeg-lub zog lossis cov hauv paus ntsiab lus, uas tau siv dav hauv cov kua txiv hmab txiv ntoo, smoothies, jams, kua ntses, khoom noj me nyuam mos, ice cream, thiab bakery fillings.
Tsis zoo li cov kua txiv extraction, puree ntau lawm yuav tsum tailored machinery thiab txaus logic vim muaj fiber ntau cov ntsiab lus, viscosity, thiab ilv textures. Piv txwv li:
• Mangoes thiab bananas xav tau preheating thiab dual-theem pulping (txiv nkhaus taw pulper, mango pulp ua txheej txheem)
• Txiv lws suav yuav tsum tau tswj qhov kub thiab txias thiab cov khoom siv siab (cov khoom siv ua cov txiv lws suav pulp)
• Guavas xav tau kev kub ceev sieving kom tshem tawm cov noob thiab grit
• Kua txiv yuav tsum tau crushing thiab zoo filtration kom ua tau tus me nyuam cov zaub mov qib puree
Ntxiv mus, cov zis hom txhais cov txheej txheem kab: mango pulp ua tshuab configurations rau aseptic exports txawv ntawm mango pulp kua txiv tshuab tsim los rau cov dej haus tshiab. EasyReal tsim txhua txoj kab los ntawm cov txiv hmab txiv ntoo nyoos rau kev ntim khoom tiav, txiav txim siab tus cwj pwm ntawm cov txiv hmab txiv ntoo tshwj xeeb, xav tau lub neej txee, thiab cov nqi kev txwv (tus nqi mango pulp ua cov nroj tsuag).
Txiv hmab txiv ntoo ua tiav rau hauv puree khaws cov ntsiab lus tseem ceeb bioactive. Mango pulp yog siab nyob rau hauv β-carotene thiab enzymes uas txhawb kev zom zaub mov. Txiv lws suav pulp yog nplua nuj nyob rau hauv lycopene, paub txog nws cov antioxidant thiab anti-inflammatory kev pab cuam. Kua thiab guava puree yog qhov zoo tshaj plaws ntawm fiber ntau thiab vitamin C.
Peb qhov system txhawb cov khoom tsim tawm xws li:
• Concentrated pulp (ntawm ntau cov nyhuv evaporators)
• Me nyuam cov khoom noj puree (siv cov hnab ntim tsis muaj menyuam)
• Txiv hmab txiv ntoo hauv paus rau cov kua ntses thiab yogurts
• Frozen puree cubes los yog paste cib
Txhua yam khoom kawg dictates ib txheej txheem sib txawv:
• Mango pulp manufacturing txheej txheem muaj kev kho enzymatic, deaeration, thiab sterile hnab-hauv-box filling
• txiv hmab txiv ntoo pulp ua tshuab rau spouted pouches suav nrog ultra-fine pom thiab compact filling units
• txiv hmab txiv ntoo pulp ua cog rau export-qib muab tshuaj txhuam yuav tsum tau ntau theem pasteurization thiab nruas filling
Hauv kev tsim cov txiv hmab txiv ntoo, puree, pulp, kua txiv, thiab muab tshuaj txhuam sawv cev rau plaub hom khoom sib txawv, txhua qhov yuav tsum tau ua cov txheej txheem tshwj xeeb, kev tswj viscosity, qib kom tsis muaj menyuam, thiab ntim cov qauv:
●Kua txivyog ib tug ntshiab los yog cloudy kua muab rho tawm los ntawm cov txiv hmab txiv ntoo. Nws muaj me me rau tsis muaj fiber ntau, thiab feem ntau yog tsim los ntawm kev nias + kev qhia meej / pom, ua raws li UHT lossis pasteurization. Nws tuaj yeem ntim tau kub, ntim, los yog aseptically packed.
●Pulpyog ib tug semi-kua suspension uas muaj crushed txiv hmab txiv ntoo nqaij thiab ib co fiber. Nws yog tsim los ntawm ntxhib pulping, feem ntau tsis muaj homogenization. Pulp yog tsim rau textured dej qab zib thiab txiv hmab txiv ntoo hauv paus, thiab tej zaum yuav xav tau tubular sterilizers rau kev nyab xeeb.
●Pureeyog ib tug du, tuab, thiab uniform txiv hmab txiv ntoo khoom. Nws yog ua tiav los ntawm kev nplua pulping, ua raws li homogenization thiab nqus deaeration. Vim nws cov viscosity ntau dua, nws xav tau tube-hauv-tube UHT kom tsis muaj menyuam thiab feem ntau aseptically sau rau hauv 5-220L hnab rau khaws cia lossis xa tawm.
●Muab tshuaj txhuam(txiv hmab txiv ntoo muab tshuaj txhuam los yog concentrate) yog cov ntsiab lus Brix siab, tsis muaj dej noo version ntawm puree los yog pulp. Nws yog tsim los ntawm lub tshuab nqus tsev evaporation (piv txwv li, ntog zaj duab xis evaporator), thiab yog qhov ntom ntom heev. Paste tsis yog npaj txhij-ua noj; nws yog ib qho khoom siv ua tiav siv hauv kev sib xyaw ntxiv, txhaws, lossis rov tsim kho dua tshiab.
Hauv cov ntsiab lus, qhov sib txawv tseem ceeb yog nyob rau hauv kev ntxhib los mos, cov ntsiab lus ntawm cov khoom, kev siv zog, thiab kev ua kom tsis muaj menyuam / kev ua kom zoo. EasyReal muab cov kev daws teeb meem rau txhua hom khoom, los ntawm nias thiab evaporation mus rau UHT kom tsis muaj menyuam thiab aseptic hnab ntim.
Rau kev lag luam txiv hmab txiv ntoo puree thiab pulp khoom uas yuav tsum tau ntev txee lub neej thiab export stability, cov txheej txheem tseem ceeb revolves nyob ib ncig ntawm peb lub ntsiab technologies:Concentration, UHT sterilization, thiab aseptic Bag filling.
1. Evaporation
Ib zaj duab xis ntog los yog yuam kev ncig evaporator tshem tawm cov dej ntau dhau ntawm cov dej ntshiab hauv lub tshuab nqus tsev, ua rau cov khoom tawg yooj yim (Brix) thaum khaws cov xim thiab tsw. Cov kauj ruam concentration no txo cov ntim ntim thiab txhim kho kev ua haujlwm qis qis.
2.Tube-hauv-Tube UHT Sterilizer
Vim lub siab viscosity thiab fiber ntau cov ntsiab lus ntawm purees, tube-in-tube tshav kub exchangers yog zoo tagnrho rau indirect sterilization ntawm 125-135 ° C. Qhov no ua kom muaj kev nyab xeeb microbial thaum txo cov khoom degradation.
3.Aseptic Bag Filler
Sterilized puree tau ntim rau hauv pre-sterilized aluminium foil aseptic hnab (1L-220L) hauv qhov chaw kaw. Cov ntim no lav lub neej ntev ntev yam tsis muaj tub yees thiab tsim nyog rau kev xa tawm thoob ntiaj teb lossis kev lag luam batching.
EasyReal integrates peb lub tshuab no rau hauv kev sib txuas lus, kev siv tshuab tsis siv neeg los pab cov neeg tsim khoom xa khoom nyab xeeb, muaj zog, thiab txee ruaj khov txiv hmab txiv ntoo purees rau lub lag luam thoob ntiaj teb.
EasyReal integrates ib tug tag nrho automated tswj system rau hauv nws cov txiv hmab txiv ntoo pulp thiab puree ua kab, xyuas kom meej qhov kub thiab txias, saib xyuas lub sij hawm, thiab traceable sterilization cov ntaub ntawv. Peb lub PLC + HMI interface tso cai rau cov neeg ua haujlwm kho cov cua sov, saib xyuas CIP cycles, thiab hloov ntawm cov zaub mov txawv nrog kev siv zog tsawg.
Tshwj xeeb tshaj yog rau tuab txiv hmab txiv ntoo purees, peb deployTube-hauv-tube UHT sterilizerstsim los lis cov khoom siv high-viscosity yam tsis muaj fouling. Qhov system xyuas kom meejyog kub tuavthiab sib pauv cua sov kom zoo, txo qis kev puas tsuaj thiab kev pheej hmoo microbial.
Sterilization nkhaus thiab lub zog siab tau nkag mus thiab tuaj yeem xa tawm, ua kom muaj kev ua raws li HACCP thiab cov cai xa tawm.
Txawm hais tias ua cov txiv nkhaus taw puree, txiv tsawb pulp, los yog txiv lws suav muab tshuaj txhuam, EasyReal lav koj txoj kev ua kom tsis muaj menyuam muaj kev nyab xeeb thiab ua haujlwm tau zoo-nrog kev tswj ntse ntawm txhua kauj ruam.
Txhawm rau muab cov txiv hmab txiv ntoo hloov pauv tau yooj yim thiab hloov tau cov txiv hmab txiv ntoo / puree ua kab, EasyReal muaj ntau yam kev xaiv uas tuaj yeem ua ke raws li kev xav tau ntau lawm, cov khoom siv raw, thiab cov qauv cog:
●Of elevator System: thauj cov txiv hmab txiv ntoo nyoos mus rau qhov chaw ntxhua los yog crushing, ua kom cov ntaub ntawv tsis tu ncua.
●Ntxuav thiab sorting Section: suav nrog cov tshuab ntxhua khaub ncaws, txhuam txhuam, thiab cov khoom siv rau cov menyuam kom tshem tawm cov av, nplooj, thiab cov txiv hmab txiv ntoo tsis zoo, kom ntseeg tau cov khoom zoo.
●Crushing & Pulping System: Muaj rauj crushers, pulpers, thiab refiners, tailored kom zom cov txiv hmab txiv ntoo mus rau hauv pulp los yog puree ntawm yuav tsum tau sib xws.
●Preheater: Maj mam heats cov khoom kom deactivate enzymes thiab npaj nws rau kom tsis muaj menyuam.
●High-Pressure Homogenizer: Sib tsoo cov khoom kom ua tau raws li kev ntxhib los mos, feem ntau yog siv rau cov khoom noj khoom haus lossis cov khoom noj me nyuam.
●Nqus Deaerator: Tshem tawm cov cua nkag kom tsis txhob oxidation thiab tswj cov khoom xim, saj, thiab txee lub neej.
●Automatic CIP System: Ua kev tu-hauv-qhov chaw rau txhua qhov kav dej, tso tsheb hlau luam, thiab cov tshuab ua kom tsis muaj menyuam, ua kom cov zaub mov muaj kev nyab xeeb thiab txo qis kev ua haujlwm.
●Multi-Size Aseptic Filling Tshuab: Hloov ntawm 5L, 20L, thiab 220L sterile hnab, txhawb nqa ob qho tib si sim thiab cov khoom lag luam tawm.
Cov qauv no tso cai rau cov txheej txheem hloov cov kab rau cov txiv hmab txiv ntoo sib txawv, cov qauv khoom, thiab cov qauv kev nyiam huv - kom ntseeg tau tias kev ua haujlwm ntev ntev.
Kev xaiv cov txheej txheem ua tiav yog nyob ntawm cov yam ntxwv ntawm koj cov khoom siv txiv hmab txiv ntoo - txawm tias nws yog cov kua txiv hmab txiv ntoo uas tsis tshua muaj viscosity, cov txiv nkhaus taw tuab rau kev xa tawm, lossis cov txiv hmab txiv ntoo uas muaj zog siv hauv kev lag luam batching. EasyReal muab cov txheej txheem ua tiav rau ntau yam kev siv:
●Rau haus Pulp kua txiv
Siv cov txheej txheem pulping yooj yim, ua raws li tubular UHT sterilization thiab PET lub raj mis lossis lub hnab ntim. Zoo tagnrho rau cov txiv hmab txiv ntoo qhuav los yog cov kua txiv hmab txiv ntoo ntxiv nrog cov viscosity nruab nrab.
●Rau tuab Purees (piv txwv li, Txiv nkhaus taw, Txiv tsawb, Guava)
Muab cov pulping zoo, lub tshuab nqus tsev deaeration, tube-in-tube sterilization, thiab aseptic bag filling. Qhov no ua kom cov khoom zoo, lub neej ntev txee, thiab tsim nyog rau kev xa tawm thiab kev lag luam siv.
●Rau Concentrated Txiv Hmab Txiv Ntoo Pastes
Muab lub tshuab nqus tsev vacuum evaporation (dab zaj duab xis los yog yuam kev ncig) nrog rau kev ua kom tsis muaj menyuam thiab aseptic filling. Pom zoo rau txiv lws suav muab tshuaj txhuam, guava concentrate, thiab cov txiv hmab txiv ntoo hauv paus.
●Rau Me Nyuam Khoom Noj lossis Ua Haujlwm Puree
suav nrog kev kub siab homogenization, raug Brix blending, thiab nruj sterilization xyuas. Ua kom muaj kev ntxhib los mos, saj zoo ib yam, thiab ntim zoo rau kev lag luam rhiab heev.
Tsis muaj teeb meem koj cov khoom, EasyReal engineers tuaj yeem pom zoo ua ke ntawm cov qauv, ntsuas kev ua tau zoo, tus nqi, thiab kev ua raws cai.
Los ntawm kev txais cov txiv hmab txiv ntoo tshiab rau aseptic lub hnab ntim, EasyReal muab tag nrho cov txiv hmab txiv ntoo pulp thiab cov kev daws teeb meem ua kom haum rau koj cov khoom, lub peev xwm, thiab cov hom phiaj kev lag luam. Txawm hais tias koj tab tom tsim txiv nkhaus taw puree rau kev xa tawm, txiv tsawb pulp rau kev tsim dej haus, lossis txiv lws suav muab tshuaj rau kev lag luam - peb muaj kev txawj ntse, khoom siv, thiab kev paub thoob ntiaj teb los txhawb koj qhov project.
Tom qab kev tsim khoom thiab xa khoom, peb pab neeg muab:
●On-site los yog tej thaj chaw deb installation thiab commissioning
●Kev sim khiav thiab kev ua haujlwm zoo
●Kev cob qhia tus neeg ua haujlwm thiab kev teeb tsa SOP
●Tom qab-muag kev pab txhawb nqa thiab saib xyuas kev taw qhia
Peb tau pab cov neeg siv khoom hauv ntau dua 30 lub teb chaws tsim cov nroj tsuag zoo thiab tu cev-los ntawm cov chaw sim me me mus rau tag nrho cov kab kev lag luam.
Tiv tauj peb hnub nokom tau txais cov kev npaj tsim kho, kev tsim khoom, thiab cov khoom siv tshwj xeeb rau koj qhov project ua txiv hmab txiv ntoo.
