Chipatso Pulp / Puree Processing Line
Dongosolo lathu limagwiritsidwa ntchito kwambiri m'magawo onse azakudya, zakumwa, ndi zotumiza kunja. Milandu yodziwika bwino ndi:
• Mango puree wa timadzi tokoma, zosakaniza za madzi otentha, ndi zotumiza kunja kwa thumba la aseptic (aseptic mango pulp processing)
• Zamkati za phwetekere za ketchup, phala, ndi msuzi wam'zitini (makina opangira phwetekere zamkati, makina opangira mafuta a phwetekere)
• Puree wa maapulo wachakudya cha ana ndi zikwama zokhwasula-khwasula (makina aapulo pulper)
• Guava ndi passion fruit puree wa ma yoghurt, ma smoothies, ndi zakumwa zogwira ntchito (makina opangira guava zamkati, makina a passion fruit pulp)
• Zakudya zamasamba (monga, dzungu, karoti, sipinachi) za supu, sosi, ndi ma cubes owuzidwa (masamba pulper)
Mzere uliwonse ukhoza kutulutsa mitundu ingapo: puree wokonzeka kudya, paste concentrate, matumba otuluka, kapena matumba osabala a B2B. Kaya cholinga chanu ndi fakitale ya mango zamkati pafupi ndi ine kapena mzere wopangira zipatso zambiri za zipatso, EasyReal imatsimikizira kutsata miyezo yapadziko lonse yachitetezo cha chakudya ndikusintha misika yosiyanasiyana.
Zipatso zamtundu wa zipatso kapena mzere wa puree ndi njira yodzipatulira yochotsa, kuyeretsa, ndi kukhazikika kwa zamkati kapena puree kuchokera ku zipatso ndi ndiwo zamasamba. Mosiyana ndi mizere ya madzi, yomwe imalekanitsa zolimba ndi zamadzimadzi, dongosololi limakhalabe ndi mawonekedwe achilengedwe ndi ulusi wa mankhwalawa, zomwe zimapangitsa kuti zikhale zoyenera pazakumwa zonenepa, jamu, chakudya cha ana, ndi zophikira. Mzerewu umaphatikizapo kuchapa, kusanja, kuphwanya, pulping, deaerating, pasteurizing, ndi kudzaza - kupereka kusasinthasintha kwakukulu, ukhondo, ndi kukhazikika kwa mankhwala.
EasyReal's zamkati processing mizere ndi oyenera zosiyanasiyana zipatso ndi ndiwo zamasamba, kuphatikizapo mango, nthochi, papaya, guava, chinanazi, sitiroberi, phwetekere, karoti, ndi dzungu. Zogulitsa zomaliza zimatha kukhala purees, zamkati, zoyambira zamphamvu imodzi kapena zokhazikika, zomwe zimagwiritsidwa ntchito kwambiri mu timadziti, ma smoothies, jams, sauces, zakudya za ana, ayisikilimu, ndi zophika mkate.
Mosiyana ndi kuchotsa madzi, kupanga puree kumafuna makina ogwirizana ndi malingaliro oyenda chifukwa cha kuchuluka kwa ulusi, kukhuthala, komanso mawonekedwe osakhwima. Mwachitsanzo:
• Mango ndi nthochi zimafuna kutenthedwa kusanayambike ndi kudulidwa kwapawiri (mango pulper, kupanga mango zamkati)
• Tomato amafunikira kuwongolera bwino kwa kutentha ndi kupopera kolimba kwambiri (zida zopangira zamtundu wa phwetekere)
• Magwava amafunika kusefa mothamanga kwambiri kuti achotse njere ndi grit
• Maapulo amafunika kuphwanyidwa ndi kusefedwa bwino kuti akwaniritse puree ya chakudya cha ana
Kuphatikiza apo, mtundu wotulutsa umatanthawuza njira yopangira: makina opangira makina opangira ma aseptic amasiyana ndi mapangidwe a makina amadzi a mango omwe amapangira zakumwa zatsopano. EasyReal imapanga mzere uliwonse kuyambira polandirira zipatso zosaphika mpaka kumaliza, poganizira kakhalidwe kapadera ka zipatso, moyo wa alumali wofunidwa, ndi zovuta zogwirira ntchito (mtengo wopangira mango pulp plant).
Zipatso zosinthidwa kukhala puree zimasunga ma bioactive mankhwala. Zipatso za mango zimakhala ndi β-carotene komanso ma enzymes omwe amathandizira kugaya chakudya. Zamkati za phwetekere zimakhala ndi lycopene, zomwe zimadziwika chifukwa cha antioxidant komanso anti-inflammatory properties. Maapulo ndi guava puree ndi magwero abwino kwambiri a fiber ndi vitamini C.
Dongosolo lathu limathandizira zotulutsa monga:
• Zamkati zokhazikika (kudzera ma evaporator amitundu yambiri)
• Puree wa chakudya cha ana (pogwiritsa ntchito zodzaza m'thumba)
• Maziko a zipatso za sauces ndi yoghurts
• Ma cubes a puree owumitsidwa kapena kumata njerwa
Chilichonse chomaliza chimapereka njira zosiyanasiyana:
• Njira yopangira mango mango imaphatikizapo mankhwala a enzymatic, deaeration, ndi thumba losabala m'bokosi.
• Makina opangira zipatso zam'matumba okhala ndi ma spout amaphatikiza kusefera kopitilira muyeso komanso magawo odzaza.
• Makina opangira zipatso zopangira phala la phala lakunja amafuna kuti pasteurization ndi kudzaza ng'oma
M'mafakitale opanga zipatso, puree, zamkati, madzi, ndi phala zimayimira mitundu inayi yazinthu zosiyanasiyana, iliyonse imafunikira njira zapadera zopangira, kuwongolera kukhuthala, milingo yoletsa kubereka, ndi mawonekedwe oyika:
●Madzindi madzi omveka bwino kapena amtambo omwe amachokera ku zipatso. Ili ndi ulusi wocheperako, ndipo imapangidwa kudzera kukanikiza + kumveketsa / kusefera, kutsatiridwa ndi UHT kapena pasteurization. Itha kukhala yodzazidwa ndi kutentha, m'mabotolo, kapena kupakidwa mwadongosolo.
●Zamkatindi kuyimitsidwa kwamadzi am'madzi komwe kumakhala nyama yazipatso yophwanyidwa ndi ulusi wina. Amapangidwa ndi coarse pulping, nthawi zambiri popanda homogenization. Zamkati ndizoyenera zakumwa zojambulidwa ndi zipatso, ndipo zingafunike zowumitsa ma tubular kuti zitetezeke.
●Pureendi yosalala, yokhuthala, ndi yunifolomu zipatso mankhwala. Imakonzedwa ndi kupukutira bwino, ndikutsatiridwa ndi homogenization ndi vacuum deaeration. Chifukwa cha kukhuthala kwake kwakukulu, imafuna kutsekereza kwa chubu-mu-chubu UHT ndipo nthawi zambiri imadzazidwa m'matumba a 5-220L kuti asungidwe kapena kutumiza kunja.
●Matani(chipatso cha phala kapena concentrate) ndi Brix wambiri, mtundu wocheperako wa puree kapena zamkati. Amapangidwa kudzera mu vacuum evaporation (mwachitsanzo, evaporator yakugwa), ndipo ndi wandiweyani kwambiri. Phala silinakonzekere kudyedwa; ndi chinthu chomaliza chomwe chimagwiritsidwa ntchito kusakaniza, kudzaza, kapena kukonzanso.
Mwachidule, kusiyana kwakukulu kuli pamapangidwe, zolimba, kuchulukira, komanso kutsekereza / kudzaza zofunika. EasyReal imapereka mayankho odzipatulira amtundu uliwonse wazinthu, kuyambira kukanikiza ndi kutuluka kwa nthunzi mpaka kutseketsa kwa UHT ndi kudzaza thumba la aseptic.
Pazinthu zamafakitale puree ndi zamkati zomwe zimafuna moyo wautali wa alumali ndi kukhazikika kwa kunja, mzere wofunikira wokonza umazungulira maukadaulo atatu ofunika:Concentration, UHT sterilization, ndi Aseptic Bag Kudzaza.
1.Kuwonongeka
Filimu yogwa kapena evaporator yokakamiza imachotsa madzi ochulukirapo mu puree pansi pa vacuum mikhalidwe, kuwonjezera zolimba zosungunuka (Brix) ndikusunga mtundu ndi kukoma. Izi ndende sitepe amachepetsa kusungirako voliyumu ndi bwino kutsetsereka processing bwino.
2.Tube-in-Tube UHT Sterilizer
Chifukwa cha kukhuthala kwakukulu ndi ulusi wa ma purees, zotenthetsera za chubu-mu-chubu ndizoyenera kutsekereza mosalunjika pa 125-135 ° C. Izi zimatsimikizira chitetezo cha tizilombo toyambitsa matenda ndikuchepetsa kuwonongeka kwa zinthu.
3.Aseptic Bag Filler
Puree wosawilitsidwa amadzazidwa m'matumba a aluminiyamu osawilitsidwa kale (1L-220L) pamalo otsekedwa. Kupaka uku kumatsimikizira moyo wautali wa alumali popanda firiji ndipo ndi koyenera kugawa padziko lonse lapansi kapena kugulitsa mafakitale.
EasyReal imaphatikiza machitidwe atatuwa kukhala njira yopanda msoko, yodzichitira yokha kuthandiza opanga kuperekera zipatso zotetezedwa, zokhazikika, komanso zokhazikika pamsika wapadziko lonse lapansi.
EasyReal imaphatikizira makina owongolera okha muzakudya zake za zipatso ndi mizere yopangira zinthu, kuwonetsetsa kuwongolera kutentha, kuyang'anira nthawi yeniyeni, ndi zolemba zotsatiridwa. Mawonekedwe athu a PLC + HMI amalola ogwiritsa ntchito kusintha magawo otenthetsera, kuyang'anira kuzungulira kwa CIP, ndikusintha pakati pa maphikidwe mosavutikira.
Makamaka kwa purees wandiweyani wa zipatso, timatumizachubu-mu-chubu UHT zoleraadapangidwa kuti azigwira zinthu zowoneka bwino kwambiri popanda kuipitsidwa. Dongosolo limatsimikiziramolondola kutentha kugwirandi kusinthanitsa kutentha kosalala, kuchepetsa kuwonongeka kwa khalidwe ndi kuopsa kwa tizilombo toyambitsa matenda.
Ma sterillization curve ndi kukakamiza kwamakina amalowetsedwa ndipo amatha kutumizidwa kunja, kuwonetsetsa kuti ikutsatira HACCP ndi malamulo otumiza kunja.
Kaya mukukonza mango puree, phala la nthochi, kapena phala la phwetekere, EasyReal imakutsimikizirani kuti kulera kwanu ndi kotetezeka komanso kothandiza, ndikuwongolera mwanzeru pagawo lililonse.
Kupereka mzere wosinthika komanso wosinthika wa zipatso zamtundu / puree, EasyReal imapereka magawo angapo omwe angaphatikizidwe potengera zosowa zopanga, zida zopangira, ndi kapangidwe ka mbewu:
●Elevator System: Kunyamula zipatso zosaphika kupita ku gawo lochapa kapena lophwanyidwa, zomwe zimapangitsa kuti zinthu ziziyenda mosalekeza.
●Gawo Loyeretsa ndi Kusanja: Mulinso zochapira thovu, zochapira maburashi, ndi zosinthira ma roller kuti achotse litsiro, masamba, ndi zipatso zomwe zili ndi vuto, kuwonetsetsa kuti zinthu zili bwino.
●Crushing & Pulping System: Zimakhala ndi zophwanya nyundo, pulpers, ndi zoyenga, zokonzedwa kuti ziphwanye zipatso kukhala zamkati kapena puree zomwe zimafunikira kusasinthasintha.
●Preheater: Kutenthetsa mankhwalawo pang'onopang'ono kuti atseke ma enzyme ndikukonzekera kuti asatseke.
●High-Pressure Homogenizer: Amaphwanya tinthu kuti tikwaniritse mawonekedwe ofanana, omwe amagwiritsidwa ntchito ngati puree kapena chakudya cha ana.
●Vacuum Deaerator: Imachotsa mpweya wotsekeka kuti ipewe oxidation ndikusunga mtundu, kukoma, ndi moyo wa alumali.
●Makina a CIP System: Imayeretsa m'malo onse mapaipi, akasinja, ndi njira zoletsera, kuwonetsetsa kuti chakudya chili chotetezeka komanso kuchepetsa ntchito.
●Multi-Size Aseptic Filling Machine: Kusintha pakati pa 5L, 20L, ndi 220L matumba wosabala, kuthandiza onse kupanga mayesero ndi linanena bungwe mafakitale-ang'ono.
Ma modules awa amalola mapurosesa kuti azitha kusintha mzere wa zipatso zosiyanasiyana, mawonekedwe azinthu, ndi miyezo yaukhondo-kuwonetsetsa kuti nthawi yayitali yopanga bwino.
Kusankha kakonzedwe koyenera kumadalira momwe zipatso zanu zilili - kaya ndi chakumwa chochepa kwambiri, mango puree wokhuthala kuti mutumize kunja, kapena phala la zipatso zomwe zimagwiritsidwa ntchito popanga mafakitale. EasyReal imapereka makina osinthika osinthika amitundu yosiyanasiyana:
●Za Madzi Omwe Amamwa Zipatso
Gwiritsani ntchito makina oyambira, otsatiridwa ndi kutseketsa kwa tubular UHT ndi botolo la PET kapena kudzaza thumba. Zabwino kwa zakumwa za zipatso zotentha kapena timadziti tazamkati tokhala ndi kukhuthala kwapakati.
●Za Thick Purees (mwachitsanzo, Mango, Nthochi, Guava)
Phatikizani pulping yabwino, vacuum deaeration, chubu-mu-chubu kutsekereza, ndi kudzaza thumba la aseptic. Izi zimatsimikizira kuti zinthu zili bwino kwambiri, nthawi yayitali ya alumali, komanso kuyenera kutumizidwa kunja ndi kugwiritsidwa ntchito m'mafakitale.
●Kwa phala la Zipatso Lokhazikika
Phatikizani makina otsekemera a vacuum (filimu yomwe ikugwa kapena kuyendayenda mokakamizidwa) ndi kutseketsa ndi kudzaza kwa aseptic. Akulimbikitsidwa phala la phwetekere, phala la magwava, komanso zipatso zamakampani.
●Za Chakudya Cha Ana kapena Functional Puree
Phatikizani kuphatikizika kwamphamvu kwambiri, kuphatikiza kolondola kwa Brix, ndi kuwunika kozama kotsekera. Imayatsa mawonekedwe osalala, kukoma kosasinthasintha, ndi kulongedza bwino kwa misika yovuta.
Ziribe kanthu zomwe mumagulitsa, mainjiniya a EasyReal atha kupangira kuphatikiza koyenera kwa ma module, kusanja bwino, mtengo, komanso kutsata malamulo.
Kuchokera pakudya kwa zipatso zatsopano mpaka kudzaza thumba la aseptic, EasyReal imapereka zipatso zophatikizika kwathunthu ndi mayankho opangira ma puree ogwirizana ndi malonda anu, mphamvu, ndi zolinga zamsika. Kaya mukupanga mango puree kuti mutumize kunja, nthochi zopangira zakumwa, kapena phala la phwetekere kuti lizigulitsidwa ku mafakitale, tili ndi ukadaulo, zida, komanso luso lapadziko lonse lapansi lothandizira polojekiti yanu.
Pambuyo popanga ndi kutumiza zida, gulu lathu limapereka:
●Pamalo kapena patali kukhazikitsa ndi kutumiza
●Mayendedwe oyeserera ndi kukhathamiritsa kwa magwiridwe antchito
●Maphunziro oyendetsa ndi kukhazikitsa SOP
●Pambuyo pakugulitsa chithandizo chaukadaulo ndi chitsogozo chokonzekera
Tathandiza makasitomala m'maiko opitilira 30 kukhazikitsa mbewu zabwino komanso zaukhondo za zipatso za puree kuyambira ma lab ang'onoang'ono kupita kumakampani onse.
Lumikizanani nafe lerokuti mupeze dongosolo la masanjidwe makonda, mawu opangira, ndi zida zantchito yanu yokonza zipatso.
