Chibereko Pulp / Puree Processing Line
Sisitimu yedu inoshandiswa zvakanyanya munzvimbo dzese dzechikafu, chinwiwa, uye kunze kwenyika. Mamiriro ekushandisa akajairika anosanganisira:
• Mango puree yenekita, musanganiswa wemuto wekupisa, uye aseptic bag-in-box inotengeswa kunze kwenyika (aseptic mango pulp processing)
• Tomato pulp ye ketchup, paste, uye muto mugaba (muchina wekugadzira madomasi, muchina wekugadzira madomasi)
• Apple puree yechikafu chevana nehomwe dzekudyira-dyira (apple pulper machine)
• Guava uye passion fruit puree yeyoghurts, smoothies, uye zvinwiwa zvinoshanda (guava pulp making machine, passion fruit pulp machine)
• Vegetable puree (semuenzaniso, manhanga, karoti, sipinachi) zvemuto, sosi, nemacube akaomeswa nechando (vegetable pulper)
Mutsetse wega wega unogona kuburitsa mafomu akawanda ekubuda: akagadzirira-kudya puree, paste concentrate, spouted pouches, kana sterile bagged base yeB2B. Kunyangwe chinangwa chako chiri mango pulp fekitori padhuze neni kana yakawanda-michero muchero pulp mutsara, EasyReal inova nechokwadi chekutevedzera pasi rose kuchengetedzwa kwechikafu zviyero uye kugadzirisa kune akasiyana misika.
Muchero pulp kana puree kugadzirisa mutsara ndiyo yakatsaurirwa sisitimu yekubvisa, kunatsa, uye kudzikamisa pulp kana puree kubva mumichero nemiriwo. Kusiyana nemitsetse yejusi, inopatsanura zvimedu kubva kune zvinwiwa, sisitimu iyi inochengeta hunhu hwechigadzirwa uye faibha yechigadzirwa, zvichiita kuti ive yakakodzera zvinwiwa zvakakora, jamu, chikafu chevana, uye mabhesi ekubikira. Mutsara unowanzo sanganisira kugeza, kurongedza, kupwanya, kupuruzira, deaerating, pasteurizing, uye kuzadza-kupa kuenderana kwakanyanya, hutsanana, uye kugadzikana kwechigadzirwa.
EasyReal's pulp processing mitsara inokodzera zvakasiyana-siyana zvemichero nemiriwo, kusanganisira mango, bhanana, papaya, guava, pineapple, sitirobheri, matomatisi, karoti, uye nhanga. Zvigadzirwa zvekupedzisira zvinogona kuve purees, pulp, single-simba kana mabhesi akaomeswa, ayo anoshandiswa zvakanyanya mujusi, smoothies, jamu, sosi, chikafu chevana, ice cream, uye kubheka kuzadza.
Kusiyana nekubviswa kwejusi, kugadzirwa kwe puree kunoda machina akagadzirwa uye kuyerera logic nekuda kweiyo yakakwira fiber yemukati, viscosity, uye yakatetepa mameseji. Somuenzaniso:
• Mango nemabhanana zvinoda preheated uye dual-stage pulping (mango pulper, mango pulp kugadzira process)
• Madomasi anoda kudzora tembiricha chaiyo uye kupomba kwakasimba (tomato pulp processing equipment)
• Magwavha anoda kusefa nekukasika kubvisa mhodzi negrit
• Maapuro anoda kupwanywa uye kusefa zvakanaka kuti awane chikafu chevana chegiredhi puree
Uyezve, mhando yekubuda inotsanangura mutsara wekuita: mango pulp kugadzira muchina masisitimu ekutengesa kunze kweaseptic anosiyana kubva kune mango pulp juice muchina dhizaini akagadzirirwa zvinwiwa zvitsva. EasyReal inogadzira mutsara wega wega kubva pakugashira michero yakasvibirira kusvika pakupedzwa, tichifunga nezvemaitiro emuchero akasarudzika, hupenyu hwesherufu hunodiwa, uye zvimhingamipinyi zvekugadzirisa mutengo (mango pulp processing plant cost).
Zvibereko zvakagadziriswa kuita puree zvinochengeta kiyi bioactive makomisheni. Mango pulp ine β-carotene yakawanda uye ma enzymes anotsigira kugaya. Tomato pulp yakapfuma mu lycopene, inozivikanwa neiyo antioxidant uye anti-kuzvimba mabhenefiti. Apple uye guava puree inzvimbo dzakanakisa dzefiber uye vhitamini C.
Yedu system inotsigira zvinobuda zvakasiyana senge:
• Concentrated pulp (kuburikidza nemulti-effect evaporators)
• Chikafu chevana puree (uchishandisa sterile pouch fillers)
• Zvigadziko zvemichero zvemasosi uye yogati
• Frozen puree cubes kana kuisa zvidhinha
Chigadzirwa chega chega chekupedzisira chinoraira maitiro akasiyana:
• mango pulp kugadzira maitiro anosanganisira enzymatic kurapwa, deaeration, uye sterile bag-mu-bhokisi kuzadza.
• muchina wekugadzira pulp yemichero yemapouches ane spouted zvinosanganisira ultra-fine filtration uye compact filling units.
• michero pulp processing plant ye export-grade paste inoda multi-stage pasteurization uye dhiramu kuzadza
Muindasitiri yekugadzira michero, puree, pulp, muto, uye paste inomiririra mana akasiyana echigadzirwa, imwe neimwe ichida yakasarudzika nzira dzekugadzirisa, viscosity control, sterilization mazinga, uye mafomati ekurongedza:
●Mutoimvura yakachena kana nemakore inotorwa kubva mumichero. Iyo ine zvishoma kune isina fiber, uye inogadzirwa kuburikidza nekudzvanya + kujekesa / kusefa, ichiteverwa neUHT kana pasteurization. Inogona kunge yakazadzwa-inopisa, bhodhoro, kana septically packed.
●Pulpis a semi-liquid suspension ine nyama yemuchero yakapwanyika uye imwe fiber. Iyo inogadzirwa neyakaoma pulping, kazhinji isina homogenization. Pulp inokodzera zvinwiwa zvemavara uye zvigadziko zvemichero, uye ingangoda tubular sterilizers kuchengetedza.
●Pureechigadzirwa chemichero chakatsetseka, chakakora, uye chakafanana. Iyo inogadziriswa nekupuruzira kwakanaka, inoteverwa nehomogenization uye vacuum deaeration. Nekuda kwekukwirira kwayo viscosity, inoda chubhu-mu-tube UHT sterilization uye inowanzozadzwa neseptically mumabhegi 5-220L ekuchengetedza kana kutumira kunze.
●Paste(fruit paste or concentrate) imhando yepamusoro yeBrix, ine hunyoro hwakaderera hwe puree kana pulp. Iyo inogadzirwa kuburikidza ne vacuum evaporation (semuenzaniso, inodonha firimu evaporator), uye yakaoma zvakanyanya. Paste haisati yagadzirira kudyiwa; Icho chigadzirwa chehafu-chakapedzwa chinoshandiswa mukuwedzera kusanganisa, kuzadza, kana kugadzirisa zvakare.
Muchidimbu, misiyano yakakosha iri mukugadzirwa, kusimba kwemukati, kusimba kwekugadzirisa, uye sterilization / kuzadza zvinodiwa. EasyReal inopa yakatsaurirwa mhinduro kune yega yega chigadzirwa mhando, kubva pakutsikirira uye evaporation kuenda kuUHT sterilization uye aseptic bag kuzadza.
Kune maindasitiri emichero puree uye pulp zvigadzirwa zvinoda hupenyu hurefu hwesherufu uye kugadzikana kunze kwenyika, iyo yakakosha yekugadzirisa mutsara inotenderedza matatu akakosha matekinoroji:Concentration, UHT sterilization, uye Aseptic Bag Kuzadza.
1.Evaporation
Firimu rinodonha kana kumanikidzwa kutenderera evaporator inobvisa yakawandisa mvura kubva mupuree pasi pevacuum mamiriro, ichiwedzera soluble solids (Brix) ichichengetedza ruvara uye kunaka. Iyi nhanho yekuisa inoderedza vhoriyamu yekuchengetera uye inovandudza kudzika kwekugadzirisa kushanda zvakanaka.
2.Tube-in-Tube UHT Sterilizer
Nekuda kwehupamhi hwekuona uye fiber zviri mukati me purees, chubhu-mu-chubhu yekupisa inochinjana yakanakira kuvharisa zvisina kunanga pa125-135 ° C. Izvi zvinovimbisa kuchengetedzwa kwehutachiona uku uchideredza kuderedzwa kwechigadzirwa.
3.Aseptic Bag Filler
Sterilized puree inozadzwa mune pre-sterilized aluminium foil aseptic mabhegi (1L-220L) munzvimbo yakavharwa. Uku kurongedza kunovimbisa hupenyu hurefu hwesherufu pasina firiji uye yakakodzera kugovera kune dzimwe nyika kana maindasitiri batching.
EasyReal inobatanidza aya matatu masisitimu kuita isina musono, otomatiki mhinduro yekubatsira vagadziri kuendesa yakachengeteka, yakadzikama, uye sherufu-yakagadzika michero purees kumusika wepasi rose.
EasyReal inosanganisa yakazara otomatiki yekudzora sisitimu mune yayo michero pulp uye puree kugadzirisa mitsara, kuve nechokwadi chekudzora tembiricha, chaiyo-nguva yekutarisa, uye inoteedzera sterilization marekodhi. Yedu PLC + HMI interface inobvumira vashandisi kugadzirisa kudziyisa paramita, kutarisa CIP kutenderera, uye chinja pakati pekubika nekuita kushoma.
Kunyanya kune gobvu michero purees, isu deploychubhu-mu-tube UHT sterilizersyakagadzirirwa kubata zvigadzirwa zvepamusoro-viscosity pasina kusvibisa. Iyo system inovimbisakunyatsobata tembirichauye kutsetseka kwekutsinhanisa kupisa, kuderedza kuderedzwa kwemhando uye njodzi yehutachiona.
Sterilization curves uye kudzvanywa kwehurongwa zvakaiswa uye zvinogona kutumirwa kunze kwenyika, kuve nechokwadi chekutevedzwa neHACCP nemirairo yekunze.
Kunyangwe kugadzira mango puree, pulp yebhanana, kana domatisi paste, EasyReal inovimbisa kuti sterilization yako yakachengeteka uye inoshanda-ine hungwaru kutonga padanho rega rega.
Kupa inochinjika uye inogadziriswa michero pulp / puree kugadzirisa mutsara, EasyReal inopa akawanda esarudzo mayuniti anogona kubatanidzwa zvichienderana nezvinodiwa zvekugadzira, mbishi zvinhu zvivakwa, uye chimiro chekudyara:
●Elevator System: Inotakura michero yakasvibirira kune yekuwachisa kana kupwanya chikamu, ichigonesa kuenderera kuyerera kwezvinhu.
●Kuchenesa uye Kuronga Chikamu: Inosanganisira mabubble washers, brashi washers, uye roller sorters kuti abvise tsvina, mashizha, uye akaremara michero, kuve nechokwadi chemhando yezvinhu.
●Kupwanya & Pulping System: Inosanganisira nyundo dzinopwanya, pulpers, uye inatsi, dzakagadzirirwa kuputsa michero kuita pulp kana puree inodiwa kuenderana.
●Preheater: Inopisa zvinyoro-nyoro chigadzirwa kuti isashande ma enzymes uye wochigadzirira kubereka.
●High-Pressure Homogenizer: Inopwanya zvimedu kuti uwane maumbirwo akafanana, anowanzo shandiswa kunwa puree kana chikafu chevana.
●Vacuum Deaerator: Inobvisa mweya wakavharirwa kudzivirira oxidation uye kuchengetedza ruvara rwechigadzirwa, kuravira, uye hupenyu hwesherufu.
●Otomatiki CIP System: Inoita kuchenesa-munzvimbo kune ese mapombi, matangi, uye sterilization masisitimu, kuve nechokwadi chekuchengetedza chikafu uye kuderedza basa.
●Multi-Size Aseptic Kuzadza Machine: Kuchinja pakati pe5L, 20L, uye 220L mabhegi asina kuchena, anotsigira ese ari maviri kugadzirwa kweyedzo uye maindasitiri-scale kubuda.
Aya ma modules anobvumira ma processor kuti agadzirise mutsara wemichero yakasiyana, mafomati echigadzirwa, uye hutsanana mwero-kuve nechokwadi chenguva refu yekugadzira kushanda.
Kusarudza iyo yekumisikidzwa kwayo kunoenderana nehunhu hwechigadzirwa chako chemuchero - ingave iri yakaderera-viscosity pulp chinwiwa, gobvu mango puree yekutumira kunze, kana yakaomeswa michero paste inoshandiswa mumaindasitiri batching. EasyReal inopa yakagadzirirwa kugadzirisa setups kune dzakasiyana siyana dzekushandisa:
●ZveDrinkable Pulp Juices
Shandisa yakakosha pulping system, inoteverwa netubular UHT sterilization uye PET bhodhoro kana pouch kuzadza. Yakanakira zvinwiwa zvinopisa zvemichero kana pulp-akawedzera muto ane mwero viscosity.
●Zvemapuranga akakora (eg, Mango, Banana, Guava)
Sanganisa yakanaka pulping, vacuum deaeration, chubhu-mu-tube sterilization, uye aseptic bhegi kuzadza. Izvi zvinova nechokwadi chemhando yepamusoro yechigadzirwa, hupenyu hurefu hwesherufu, uye kukodzera kwekutengesa kunze uye kushandiswa kwemaindasitiri.
●For Concentrated Fruit Pastes
Batanidza vacuum evaporation system (inodonha firimu kana kumanikidzwa kutenderera) ine sterilization uye aseptic kuzadza. Inokurudzirwa kumadomasi paste, guava concentrate, uye mabhesi emuchero weindasitiri.
●Zvekudya Kwevana kana Functional Puree
Sanganisira high-pressure homogenization, chaiyo Brix musanganiswa, uye yakasimba sterilization monitoring. Inogonesa kutsetseka kwemavara, kuravira kunoenderana, uye kurongedza kwakachengeteka kune misika ine hunyanzvi.
Hazvina mhosva kuti chigadzirwa chako, EasyReal mainjiniya anogona kukurudzira kusanganisa kwakaringana kwemamodule, kuenzanisa kushanda zvakanaka, mutengo, uye kutevedzera mutemo.
Kubva pakugashira michero mitsva kusvika kuseptic bhegi yekuzadza, EasyReal inoburitsa yakazara yakabatanidzwa muchero pulp uye puree kugadzirisa mhinduro dzakagadzirirwa chigadzirwa chako, kugona, uye musika zvinangwa. Kunyangwe iwe uri kugadzira mango puree yekutengesa kunze kwenyika, mabhanana pulp yekugadzira zvinwiwa, kana domatisi paste yekugovera maindasitiri - isu tine hunyanzvi, midziyo, uye ruzivo rwepasi rose kutsigira chirongwa chako.
Mushure mekugadzira michina uye kutumira, timu yedu inopa:
●Pa-saiti kana kure kuisirwa uye kutumwa
●Muedzo unomhanya uye kuita optimization
●Operator kudzidziswa uye SOP setup
●Mushure mekutengesa tekinoroji rutsigiro uye kutungamira kutungamira
Tabatsira vatengi vari munyika dzinopfuura makumi matatu kuvhura zvidyarwa zvine hutsanana uye zvine hutsanana zvemichero puree - kubva kumalabhu madiki kusvika kumitsara yakazara yemaindasitiri.
Bata nesu nhasikuti uwane yakagadziridzwa marongero hurongwa, yekugadzira quote, uye zvigadziriso zvemidziyo yepurojekiti yako yekugadzira michero.
