Sea Buckthorn Processing Line
TheEasyReal Sea Buckthorn Processing Lineinobata nhanho yega yega kubva pakutora michero mitsva kusvika pakupedzwa kwechigadzirwa. Iyo sisitimu inogadzirisa yese sea buckthorn berries - nyowani, nechando, kana kucheneswa-kuburikidza nenhevedzano yehutsanana, nhanho dzegiredhi rekudya kuburitsa zvigadzirwa zveprimiyamu nekurasikirwa kudiki kwekudya.
Isu tinobatanidza akawanda chigadzirwa kuyerera:
● Muto wakachenakubva kubhandi-yakadzvanywa uye enzymatic yakajekesa muto mbishi.
● Pulp juiceine fiber yakakwira uye pectin chaiyo.
● Cold-pressed or centrifuged seed oilyakatorwa kubva kumbeu yakaparadzana.
● Pureeyekushandisa mujamu, chikafu chinoshanda, uye mabhesi eyoghuti.
● Isa pfungwa dzakokuburikidza nekudonha-firimu kana akawanda-effect evaporators.
● Upfunekupfapfaidza kuomesa kana kuomesa nechando (optional modules).
Mutsetse wega wega une modular. Vatengi vanogona kuwedzera kubva mujusi kuenda kumafuta kana kubva ku puree kuenda kuhupfu. Michina yedu yesimbi isina tsvina inochengetedza kuchengetedzwa kwechikafu, ukuwo kurapwa kunyoro kunodzivirira kudya kwegungwa buckthorn. Iwe unowana kunoenderana kuburitsa, nyore CIP kuchenesa, uye inoteedzera dhijitari kutonga.
Sea buckthorn inozivikanwa nokuda kwayoimmune-inowedzera zvinovaka muviri, antioxidant-rich pulp,uyemafuta embeu anokosha. EasyReal's mutsara inotsigira vagadziri kune akawanda maindasitiri:
● Mazita emutokugadzira muto webhodhoro wakajeka kana kuti pulp.
● Makambani ekuwedzera hutanokusveta mhodzi kana mafuta emupurupu yemacapsules.
● Chikafu chevanakushandisa puree sechinhu chinoshanda.
● Export processorskugadzira gungwa buckthorn concentrate kana poda yekutakura kwenguva refu.
● Vagadziri vezvizorokushandisa mafuta akachena mukugadzirwa kweganda.
Masisitimu edu ari kushanda mu:
● European organic berry mapurazi (1-2 t/h mitsara).
● Central Asian juice mafekitari (5 t/h mitsara).
● Chinese supplement labs (ine inotonhora yekubvisa mafuta).
● Nordic fruit-upfu vanotengesa kunze (nekuomesa nechando).
Hazvina mhosva kuti chigadzirwa chako chekupedzisira, tinovaka mutsara wako wekuyerera kwakadzikama, kutevedzera hutsanana, uye kushoma tsvina. Kunyangwe iwe uri muchikamu chekudya, hutano, kana cosmetic, EasyReal inogadzirisa midziyo yako kune zvinangwa zvako.
Kusarudza iyo chaiyo yegungwa buckthorn yekugadzirisa mutsara zvinoenderana neyakochigadzirwa kutarisa, zuva nezuva throughput,uyekurongedza maitiro. EasyReal inopa akawanda magadzirirwo nzira:
NeKubuda Kwevhoriyamu:
● <500 kg/h: Yakanakira R&D nzvimbo kana premium boutique kudhirowa mafuta.
● 1–2 t/h: Mafekitori epakati-saizi ane akawanda-chigadzirwa kubuda (muto + mafuta).
● 3–5 t/h: Industrial juice kana puree mafekitori ane full automation.
Nerudzi rweChigadzirwa:
● Muto wemuto: Inosanganisira bhandi rekudhinda, enzymatic clarifier, UHT, kuzadza.
● Mutsara wemafuta: Inowedzera separator yembeu, inotonhora press/centrifuge, filtration.
● Puree line: Inoshandisa pulper, finisher, deaerator, pasteurizer.
● Concentrate line: Inowedzera vacuum evaporator, kupora kunhuhwirira.
● Mutsara weupfu: Inowedzera spray dryer kana freeze dryer module.
NePackaging Inodiwa:
● Aseptic bag-in-drum (yekutarisa / puree)
● Girazi/PET mabhodhoro (yemuto)
● Madiki mabhegi (emafuta kana hupfu)
Tiudze zvinangwa zvako. Tichagadzira kuyerera kwetsika kunoenderana nechiyero chako uye musika.
Raw Material → Kuchenesa → Kuparadza / Kupwanya → Juice & Pulp Kuparadzaniswa → Kubvisa Mafuta
Heino rondedzero:
1.Kugamuchira & Kuwacha:Vibrating screen + bubble washer inobvisa tsvina nemashizha.
2.Pulping uye kunatsa:Pwanya michero yegungwa rebuckthorn kuti uparadzanise zvinhu zvinoshandisika senge pulp uye muto, bvisa tsvina, uye uise hwaro hwekuzogadzirisa. Iyo yakanatswa yekugadzirisa nhanho mushure mekupuruzira inovavarira kukwidziridza manyorerwo, kuravira uye kugadzikana kweseabuckthorn pulp uye kuvandudza chigadzirwa mhando.
3.Kuparadzaniswa kwemafuta:Mbeu dzakaomeswa, dzakatsikirirwa kana kuti centrifuged yemafuta anotonhora.
4.Kujekesa:Muto wakajekeswa ne decanter/disc separator kana enzyme matangi.
5.Pasteurization:Tube-in-tube kana plate sterilizer inopisa muto/puree pa85–95°C.
6.Concentration:Falling-film evaporator inobvisa mvura (for concentrate).
7.Kuzadza:Aseptic filler, inopisa yekuzadza, kana bhodhoro rekuzadza zvinoenderana nechigadzirwa.
8.Kuomesa (kusarudza):Spray dryer kana freeze dryer inoburitsa hupfu.
Nhanho imwe neimwe yakanyatsobatanidzwa. Yedu otomatiki inovimbisa kukurumidza shanduko uye yakachena kubuda.
① Gungwa Buckthorn Bubble Washer
Iyi washer inoshandisa mhepo nemvura mhirizhonga kuchenesa muchero zvinyoro. Inosimudza huruva, mashizha, uye ivhu rakareruka pasina kukuvadza mabheri asina kusimba.
Washer inosanganisira:
● Stainless simbi tangi ine mhepo-inofuridza pombi.
● Kufashukira uye sediment discharge zones.
● Conveyor simudza kune inotevera nhanho.
Inodzivirira ganda rakatetepa regungwa buckthorn uye inovimbisa kupinda kwakachengeteka kune yakadzika nzira. Inofananidzwa nekutsvaira washers, inobata ma berries asina kusimba zviri nani uye inoderedza kurasikirwa kwemichero.
② Sea BuckthornPulping uye Refining Machine
Kupwanya Kunoshanda: Akashongedzerwa neakapinza uye asingapfeki kupwanya zvikamu (senge blades uye mazino discs), anokurumidza kupwanya ganda rakatetepa nenyama yegungwa buckthorn berries apo ichidzivirira kudzvanywa kwembeu yakawandisa iyo inogona kutungamirira mukuteuka kwemafuta uye kusvibiswa kwepulp.
Kupatsanura Kwazvo: Chidzitiro chegiredhi chakavakirwa (ine mesh saizi yakarongedzerwa saizi yegungwa buckthorn berries, kazhinji 0.5-2mm) inoparadzanisa pulp uye muto kubva kumadzinde, tsvina, uye mhodzi dzakasimba, nekudaro kunatsiridza kushandiswa kwezvinhu.
Nyore-Yakachena Chimiro: Muchina wakatsetseka wemukati uye zvinhu zvinobviswa (senge chidzitiro uye mashizha) zvinofambisa kuchenesa, kutevedzera chikafu chehutsanana mazinga uye kudzivirira yakasara pulp kubva pakuipa uye kusvibisa batch rinotevera rezvigadzirwa.
Adjustable Parameter Settings: Kukuya gap, kumhanya, kana kudzvanywa kunogona kugadziridzwa kuti isangane nechigadzirwa chinodiwa (sekujeka kwejusi kana puree consistency) yekuchinjika kutonga kwe pulp particle size.
Hutsanana uye Chengetedzo: Zvikamu zvinosangana nechigadzirwa zvinogadzirwa nechikafu-giredhi simbi isina tsvina (senge 304 kana 316), iyo isingapise kupisa uye isingaite ngura, uye ine chisimbiso chakasimba kudzivirira kusvibiswa kwekunze.
③ Sea Buckthorn Mbeu Oiri Centrifuge
Iyo centrifuge inoparadzanisa oiri kubva kumbeu nekuruka nekumhanya kukuru.
Inosanganisira:
● Stainless simbi dhiramu uye solid-liquid discharge system.
● Smart chiyero chekumhanya kwakadzikama.
● Oiri yekuunganidza tangi ine filtration unit.
Iyo inodzivirira kukuvadzwa kwekupisa kunowanzo mumichina yekudzinga uye inokodzera ese ari maviri emafuta emafuta nemhodzi kudzoreredza.
④ Gungwa Buckthorn Vacuum Evaporator
Iyi evaporator inobvisa mvura pane tembiricha yakaderera, inodzivirira flavour uye vhitamini C.
Iyo inodonha-firimu dhizaini inobvumira:
● Kutsinhanisa kupisa kwekukurumidza nenguva yakaderera yekugara.
● Kuchengetedza magetsi kuburikidza ne-multi-effect setup.
● Aroma recovery kuchengetedza kuravira.
Kana ichienzaniswa nekuvhurika kufashaira, inochengeta zvimwe zvinovaka muviri uye inoderedza mari yekushandisa ne30-40%.
⑤ Gungwa Buckthorn Aseptic Kuzadza Machine
Iyi filler inorongedza muto kana puree mumabhegi asina kuchena kana mabhodhoro pasina kusvibiswa zvakare.
Zvimiro zvinosanganisira:
● CIP/SIP kuzvichenura uye kuita sterilization.
● Kuzadza kwepamusoro-soro nema sensors.
● Inoenderana ne5-220L mabhegi kana mabhodhoro ekutakura.
Inochengetedza kuchengetedzwa kwechikafu uye hupenyu hurefu hwesherufu, yakakodzera kune kunze-giredhi zvigadzirwa.
Iyo EasyReal Sea Buckthorn Processing Line inoshanda ne:
● Fresh berries
● IQF michero yakaoma
● Muchero wakaviriswa kana pre-pulped
Unogona kuchinja pakati pe:
● Muto wakachena uye pulp juice.
● Cold-pressed oil uye centrifugal oil.
● Single-simba puree uye gobvu concentrate.
● Zvigadzirwa zvemvura uye hupfu.
Mutsara wega wega unobvumira zvakapetwa kaviri: muto + mafuta, kana puree + concentrate. Iwe unogona zvakare kusvetuka kana kuwedzera mamodule (semuenzaniso, mafuta ekudhonza, evaporator, dryer) zvichienderana nekuchinja kudiwa.
Isu tinoita kuti zvive nyore kuwedzera huwandu hwako kana kushandura mafomati echigadzirwa. Yese module inobatana neCIP-yakagadzirira mapaipi uye inodzorwa kubva pakati peHMI skrini. Hapana chikonzero chekugadzirisa kukuru kana uchivandudza.
EasyReal inoshongedza yega yega gungwa buckthorn yekugadzirisa mutsara necentralized PLC + HMI smart control system. Izvi zvinogonesa kugadzirwa kwakatsetseka, chaiyo-nguva yekutarisa, uye chaiyo kudzora padanho rega rega-kubva pakudya kwebheri berry kusvika pakuzadza aseptic.
Sisitimu yedu inosanganisira:
● Touchscreen HMI: Vashandi vanogona kugadzirisa tembiricha, kuyerera mitengo, uye nguva pane intuitive interface. Ivo vanogona kuona maaramu, matanda ekugadzira, uye mamiriro emidziyo munguva chaiyo.
● PLC otomatiki: Yese midziyo yepakati-michina, centrifuges, sterilizer, fillers-inotaurirana kuburikidza neSiemens kana Omron PLC. Iyo inoronga kumhanya kwemota, mashandiro evharuvhu, uye kuchengetedza kukiya.
● Recipe Management: Vashandisi vanogona kushandura mhando dzechigadzirwa (semuenzaniso, muto → concentrate → puree) nekurodha pre-set paramita. Izvi zvinoderedza shanduko yenguva uye kukanganisa kwevanhu.
● Data Logging: Iyo sisitimu inorekodha tembiricha, mazinga ekumanikidza, kuyerera data, uye batch kuverenga.
● Remote Support: Mainjiniya edu anogona kuwana yako system pamhepo kuti aongorore nyaya kana kubatsira kukwirisa mashandiro.
Kuenzaniswa nemanyorero kana semi-auto setups, yedu smart system:
● Inocheka nguva yekutanga uye inonatsiridza shift handover.
● Inoderedza kukanganisa mu sterilization kana kuzadza tembiricha.
● Inodzivirira zvakaraswa chigadzirwa nekuda kwekukanganisa kwenguva.
● Inovandudza kuteedzera kunze kwenyika uye kuongororwa kwekuchengetedza chikafu.
Kunyangwe iwe uchimhanyisa mutsara wechigadzirwa kana kuti yakawanda-shift fekitori, iyi control system inoita mashandiro akozvakanyanya kuenderana, zvakachengeteka, uye zviri nyore kubata.
Sea buckthorn muchero mukuru.Inobata kukosha kukuru muhutano hwepasirese chikafu, muto, chekuwedzera, uye misika yezvizoro. Asi kushandura bheri iri risina kusimba kuita chigadzirwa chakatsiga, chine pundutso kunoda midziyo yakakodzera, kudzora kwakangwara, uye ruzivo rwehunyanzvi.
Ndipo panopinda EasyReal.
Isu takabatsira vatengi muEurope, Central Asia, uye East Asia kuvaka mitsara yegungwa buckthorn iyo:
● Mhanyai 24/7 ine nguva shoma yekudzikira.
● Gadzira zvose muto nemafuta kubva kumuchero mbishi wakafanana.
● Chikero kubva pa500 kg/h kusvika pa5 t/h zvichibva pakudiwa kwemusika.
Chivimbiso chedu kwauri:
● 100% simbi isina tsvina, chikafu-giredhi yekuonana nzvimbo.
● Tailor-yakagadzirwa gadziriso yemusanganiswa wechigadzirwa chako.
● Pa-saiti yekuisa uye yemunharaunda kudzidziswa rutsigiro.
● Zvikamu zvenguva refu uye kugadzirisa matambudziko online.
● Kupfuura makore makumi maviri nemashanu eruzivo rwepasi rose mukugadzira michero.
Rega isu tigadzire mutsara wako-kubva washer kusvika kuseptic filler. Kubva pamatemu matsva kuenda kune kunze-yakagadzirira chigadzirwa.
Bata EasyReal izvozvi:
Shanyira www.easireal.com kana email kwatirisales@easyreal.cn.
Iwe uchagashira chikumbiro chetsika uye flowchart mukati meawa makumi manomwe nemaviri.
