Chigadziko chekubvisa gasi cheEasyReal chinoshanda sedanho guru mumitsetse yekugadzira muto, zvinwiwa, uye mukaka. Kamuri rekubvisa gasi rinoderedza kumanikidzwa kuri mukati, izvo zvinoita kuti magasi ari muchigadzirwa akwire uye abude nekukurumidza. Mvura inobviswa gasi inobva yaenda kuchikamu chinotevera ine hunhu hwakagadzikana.
Mukati mekamuri, pombi ine vacuum yakawanda inochengetedza kumanikidzwa kwakashata. Chinhu chinogadzirisa kunhuhwirira chakavakirwa mukati chinobata hwema hunopfava, chichidzosa kurwizi rukuru kuitira kuti chinwiwa chirambe chichinaka.
Nzvimbo dzese dzinosangana nesimbi isingatsvi dzinoshandisa simbi isingatsvi yemhando yepamusoro yeSUS304 kana SUS316L. Dhizaini iyi inotevera mwero wehutano hweEHEDG neFDA. Kubatana kweCIP neSIP kunoita kuti kuchenesa nekuuraya utachiona zviite otomatiki. Vashandi vanodzora zvese kuburikidza nePLC touch screen, uko nzvimbo dzekuyerera, tembiricha, uye vacuum zvinochengetwa semaresipi.
Chidziviriro chega chega chevacuum chinowanikwa kubva pa500 L/h kusvika 50 000 L/h. Chidziviriro ichi chinokwana zviri nyore mumitsetse iripo, ine nzvimbo shoma pasi uye nguva pfupi yekuisa.
EasyReal inogadzira masisitimu ekubvisa mvura kubva mumafuta emuchina wekuchenesa michero nemiriwo, zvinwiwa zvetii, mukaka wezvirimwa, zvinwiwa zvemukaka, uye zvinwiwa zvinobata kunaka.
Mashandisirwo akajairika anosanganisira:
• Muto wemichero usati wabviswa utachiona (apuro, mango, chinanazi, orenji, domasi).
• Tii, kofi, uye mishonga yemishonga usati waisa mvura inopisa.
• Zvinwiwa zvemukaka nezvirimwa zvinoderedza furo uye oxidation.
• Zvinwiwa zvakaviriswa uye mvura inonyungudutsa musati matonhodza kana kuchengetwa.
Kubvisa mhepo kunovandudza ruvara rwechigadzirwa, kunodzivirira furo panguva yekuzadza, uye kunoita kuti nguva yekushanda ive yakareba. Mafekitori anoshandisa EasyReal's vacuum degassing unit kuti ishande zvakanaka kana mhepo yabuda yakawanda. Kubvisa okisijeni nguva dzose kunoita kuti chigadzirwa chive nekuravira kwakasimba, kudzoka kushoma, uye kugutsikana kwevatengi kwakakwira.
Mvura yega yega inoita zvakasiyana kana yaiswa mu vacuum. Chikwata chemainjiniya cheEasyReal chinogadzira deaerator yega yega ye vacuum kuti ienderane nekupenya uye mwero wekuyerera kwemvura.
Sisitimu yakajairika inosanganisira:
• Pombi yekupinda kwechigadzirwa ine variable-frequency drive (VFD) yekudzora kuyerera kwemvura.
• Pombi ye vacuum, condenser.
• Pombi yekuburitsa mvura ine simba rekutonga mwero wemvura kuti irambe ichiyerera. Kuchengetedzeka kwemaitiro kwakakosha. Girazi rinoona zvakajeka rinoita kuti vashandisi vaongorore mamiriro echigadzirwa. Masensa ese (vacuum, tembiricha, conductivity) anobatanidzwa kuPLC kuti aratidze maalarm akangwara uye kuti anyore mafambiro echigadzirwa.
Kusarudza mudziyo wakakodzera wekubvisa gassing kunoenderana nezvinhu zvakawanda:
1. Kugona: Kugona kwakasiyana kunoda tangi rebuffer rehukuru hwakasiyana uye pombi yechigadzirwa
2. Kusviba: Chigadzirwa chakasiyana cheviscosity chichakanganisa sarudzo yepombi yechigadzirwa
3. Kubatanidzwa: batanidza sterilizer kuti uwane basa rekubvisa gassing mumutsara.
EasyReal inopa bvunzo dzekuedza uye masimulation akavakirwa paCFD kuti vaone kushanda zvakanaka kwekubvisa okisijeni vasati vapedza saizi. Mainjiniya vanoverenga huwandu hwevacuum, dhizaini yemuromo, uye nguva yekugara kuti vave nechokwadi chekuti gasi rinobviswa zvizere pasina kurasikirwa nechigadzirwa.
Pazasi pane nzira iri nyore yekubvisa gasi kubva mumaindasitiri:
Kudya → Kamuri reKuchenesa → Kubvisa mweya → Kudzoreredza Zvinhu Zvinonhuhwirira → Kubuda Kwemhepo → Danho Rinotevera Rekugadzirisa
1. Pombi yekudyisa inoendesa chigadzirwa kukamuri yekuputira vacuum,
2. Mvura iyi inopinda mukamuri re vacuum kuburikidza nemuromo wekupfapfaidza.
3. Kana gasi risingapindi mvura rinozara pasi pekumanikidzwa kwevacuum.
4. Kondensata inounganidza utsi nekunhuhwirira kunobva mumhepo.
5. Pombi inoburitsa mweya inoendesa mvura yakabviswa mweya kuchinhu chinochenesa kana kuti chinozadza.
Chinhu chega chega cheEasyReal deaerator chinosanganisira otomatiki vacuum control, kubvisa condensate, uye kuchenesa CIP. Vashandi vanoongorora mashandiro paHMI screen. Sisitimu yekudzora inochengetedza huwandu hwevacuum, uye kufamba kwechigadzirwa munguva chaiyo.
Chinobvisa mvura muEasyReal chinobatanidza mayunitsi akawanda akakosha kuti chigadzire mvura isina oxygen.
Kamuri re vacuum ndiro musimboti wesystem. Rinoshanda pasi pe −0.05 kusvika −0.09 MPa uye rinopa nzvimbo yakakura yemukati yekuburitsa gasi. Chiteshi chekuongorora girazi chinobvumira kutarisa nemaziso panguva yekushanda.
Inoramba iine kumanikidzwa kwakashata.
Makemikoro ekunhuhwirira anowanzo pwanyika kana apiswa nemhepo. Kondensa inoatora uye inoadzosera kumvura huru, zvichiita kuti kunaka kwechisikigo kusapararire. Chinhu ichi chakakosha kune majusi emichero netii zvinokosha.
Mabhora ekupfapfaidza akavakirwa mukati anobvumira kuchenesa mukati memuviri zvakakwana. Vashandi vanogona kutanga otomatiki CIP cycles vachishandisa mvura inopisa uye alkaline sipo. Sisitimu iyi inobatanidzwa netambo yekuchenesa yepakati pefekitori, zvichideredza nguva yekushanda pakati pekushanda kwekugadzira.
Chigadziko chega chega chekubvisa gasi chinosanganisira ma "pressure transmitters", ma "temperature sensors", uye ma "level detectors". Iyo PLC inounganidza data renguva chaiyo uye inoratidza mafambiro paHMI. Miganhu yekuyedza uye ma "interlocks" anodzivirira kubva pakurasikirwa kwechigadzirwa kana kuwandisa kwepombi.
Pamwe chete, zvikamu izvi zvinogadzira sisitimu inoshanda yega uye ine hutsanana isina kupindira kwakanyanya kwemushandisi. Mugumisiro wacho unoratidza kunaka kwechigadzirwa kwakafanana, nguva yakawanda yekushanda, uye mutengo wekushanda wakaderera.
Chinobvisa tsvina cheEasyReal chinoshandisa zvinhu zvakasiyana-siyana uye zvinwiwa.
Kuchinjika kwekuisa:
• Muto mutsva kana kuti wakaomeswa
• Puree yakagadzirwazve nefaibha kana pulp
• Mukaka wezvirimwa (soya, oat, almond)
• Mhinduro dzetii kana mishonga
• Musanganiswa wemukaka nemukaka
Zvishandiso zvekuburitsa:
• Muto weNFC (Usingabvi paConcentrate)
• Mitsetse yemvura inonamira ine kunhuhwirira kunodzoka
• Zvinwiwa zvakagadzirira kunwiwa zvinopisa kana zvinotonhora
• Zvinwiwa zvemukaka nezvirimwa zvisati zvabviswa utachiona
• Manyuchi, enzyme, kana mabhesi ekuvirisa anoda kudzorwa kweokisijeni
Rudzi rwechigadzirwa chimwe nechimwe runobatsira zvakasiyana. Majusi anochengetedza ruvara rwakajeka uye kunaka kwakajeka. Zvinwiwa zvetii zvinochengetedza kunhuhwirira. Zvigadzirwa zvemukaka zvinodzivirira mabhurumu emhepo anovhiringidza michina yekuzadza.
Vashandi vanogona kuchinjana pakati pezvinhu mukati memaminitsi asingasviki makumi matatu vachishandisa kuchenesa kweCIP otomatiki. Kuchinjika uku kunotsigira kugadzirwa kwemwaka pasina kuchinja kunodhura.
EasyReal isa system yekudzora ye vacuum deaerator mumutsetse wakazara kana kugadzirira system imwe chete yekudzora.
HMI yekubata-bata inobvumira kudzora maitiro ese uye kuchengetedza zvinyorwa:
• Kutarisira mabikirwo:Chengetedza uye dzorera nzvimbo dzekupisa, vacuum, uye kuyerera.
• Kutarisa nguva chaiyo:Kumanikidzwa kwedhizaini, mwero wemvura, mwero wekuyerera kwepombi nezvimwewo.
• Pfungwa dzeAlarm & Interlock:Kudzima otomatiki kunodzivirira kuzara kana kurasikirwa ne vacuum.
• Rutsigiro rwekure:Ethernet module yesarudzo inobvumira mainjiniya eEasyReal kubatsira online.
Sisitimu iyi inobatsira vashandi kuchengetedza mhedzisiro yakafanana uye inopfupisa nguva yekudzidziswa. Magadzirirwo emafambiro anoratidza kugadzikana kwemaitiro, saka vatariri vanogona kugadzirisa kugadzirwa pasina kufungidzira.
Madhiraivha akangwara anobatanidzwawo nemadhiraivha epamberi ekumusoro uye madhiraivha epasi. Mutsetse wese unoshanda mukuwirirana, izvo zvinoderedza nguva yekumirira uye kushandiswa kwesimba.
EasyReal inopa mhinduro dzakakwana kubva pakugadzira kusvika pakugadzira.
Chinangwa cheprojekiti iyi chinosanganisira:
1. Kugadzira maitiro:Kuverenga kugona, dhayagiramu yeP&ID, uye kusarudzwa kwemidziyo.
2. Kuedzwa kwemutyairi wendege:Kuongororwa kwekubviswa kweokisijeni uchishandisa zvinhu zvakagadzirwa nevatengi.
3. Kugadzira & kuunganidza:Mayuniti ese ekuskeda akaedzwa kare mufekitori yeEasyReal muShanghai.
4. Kuisa & kurayira:Kutarisirwa panzvimbo, kugadzwa kwema parameter, uye kutariswa kwe vacuum.
5. Kudzidziswa & magwaro:Mabhuku ekushandisa, maitiro ekuchenesa, uye purogiramu dzekugadzirisa.
6. Basa rekutengesa mushure mekutengesa:Zvikamu zvemidziyo, kuongororwa kuri kure, uye kuongororwa kwehunyanzvi kwegore negore.
Ruzivo rweEasyReal mukugadzirisa muto nezvinwiwa runoita kuti mudziyo wega wega wekubvisa gasi ushande zvakanaka mumiti iripo. Vatengi vari munyika dzinopfuura makumi mana vanovimba neEasyReal pakubvisa gasi zvakanaka uye kuchengetedza kunaka.
EasyReal Vacuum Deaerator inoita kuti pave nekushanda kwakasimba kwekubvisa gasi, dhizaini yehutsanana, uye otomatiki yakangwara yekugadzira zvinwiwa zvemaindasitiri. Inobatsira mafekitori kuderedza oxidation, kuchengetedza kunhuhwirira, uye kuwana nguva yakareba yekuchengetera zvinhu nemitengo yakaderera pa litre.
Bata EasyReal nhasi kuti ukumbire ma parameter ekushanda kwako, kugamuchira dhizaini yakagadziridzwa, kana kuronga bvunzo yekutanga yemuchina wako unotevera wezvinwiwa.
| Muenzaniso | TQJ-5000 | TQJ-10000 |
| Kugona: Lita/h | 0~5000 | 5000~10000 |
| Kushanda kwevacuum: Mpa | -0.05-0.09 | -0.05-0.09 |
| Simba: KW | 2.2+2.2 | 2.2+3.0 |
| Saizi: mm | 1000 × 1200 × 2900 | 1200 × 1500 × 2900 |
| Pamusoro apa, une sarudzo yakakura zvichienderana nezvinodiwa chaizvo. | ||