Imigca yokuzalisa i-Aseptic
I-EasyRealImigca yokuzalisa i-AsepticZidityaniswe ngokupheleleyo kunye neenkqubo zokusetyenzwa ezizenzekelayo ezilungiselelwe ngokukodwa ukuvala inzala kunye nokupakishwa kwe-aseptic yokutya okumanzi kunye neemveliso zesiselo. Ukusebenzisa iteknoloji ye-Ultra-High Temperature (UHT), okanye iteknoloji yexesha elifutshane lobushushu obuphezulu (HTST), okanye iteknoloji yePasteurization, le migca ifudumeza iimveliso ngokukhawuleza ukuya kumaqondo obushushu phakathi kwe-85 ° C kunye ne-150 ° C,gcina iqondo lobushushu imizuzwana embalwa okanye amashumi emizuzwana ukuphumeza ukusebenza ngempumelelo microbial, kwaye emva koko upholise ngokukhawuleza umkhiqizo. Le nkqubo iqinisekisa ukupheliswa kwe-pathogenic kunye ne-spoilage microorganisms ngelixa igcina incasa yokuqala yemveliso, ukuthungwa, umbala, kunye neempawu zesondlo.
Emva kokuvala inzala, imvelisoidluliselwe phantsi kweemeko ezingcolileyo kwinkqubo yokugcwalisa i-aseptic, apho igcwaliswa kwizikhongozeli ezifakwe inzala ngaphambili ezifanaIingxowa zefoyile ye-aluminiyam engenazintsholongwane(njengeebhegi ze-BIB, okanye/kunye neebhegi ezinkulu ezifana ne-200-litre bag, 220-litre bag, 1000-litre bag, njl.) Oku kuqinisekisa ubomi beshelufu ende kumaqondo obushushu ambi, ukuphelisa imfuneko yesikhenkcisi okanye izigcina-machiza.
Umgca ngamnye wokuzalisa i-Aseptic ukusuka kwi-EasyReal uquka i-UHT sterilizer-ekhoyo kwi-tubular, i-tube-in-tube, i-plate (i-plate heat exchanger), okanye i-injection ye-steam ngqo (i-DSI) ukucwangciswa ngokuxhomekeke kwiimpawu zemveliso kunye neemfuno zesicelo. Inkqubo iphinda idibanise iphaneli yokulawula ye-PLC + ye-HMI ezenzekelayo, enikezela ngokusebenza okucacileyo, ulawulo lweresiphi, kunye nokubeka iliso ngexesha langempela kuzo zonke iiparameters zenkqubo.
Ukuhlangabezana neemfuno ezahlukeneyo zokusetyenzwa, i-EasyReal inikezelauluhlu olubanzi lweemodyuli ozikhethelayo, kuquka:
Vacuum deaerators, ukususa i-oksijeni echithwe kunye nokukhusela i-oxidation;
I-homogenizers yoxinzelelo oluphezulu, ukwenzela ukufana kwemveliso kunye nokuphucula ukuthungwa;
Ii-evaporators ezininzi, ukugxila kwimveliso ngaphambi kokuvala inzala;
I-CIP (i-Clean-in-Place) kunye ne-SIP (Sterilize-in-Place) iinkqubo, zokucoca ngokufanelekileyo kunye nococeko.
I-EasyRealImigca yokuzalisa i-Asepticziyilelwe ukuveliswa kwemveliso, ukuhambisa ukusebenza okuzinzileyo, ukusebenza kakuhle kwamandla, kunye nokuthotyelwa kokhuseleko lokutya ngokuhambelana nemigangatho yamazwe ngamazwe. Zikulungele ukusetyenzwa kweemveliso ezahlukeneyo ezifanaiijusi zeziqhamo kunye nemifuno, iipurees, intlama, ubisi lobisi, iziselo ezisekelwe kwizityalo (umz., soy okanye ubisi oat), iisosi, isuphu, kunye neziselo ezisebenzayo., ezenza ukuba zibe sisisombululo esifanelekileyo kubavelisi bokutya kunye neziselo zanamhlanje abafuna ukusebenza ngokufanelekileyo, ilahleko ephantsi yokulungiswa kwe-thermal.
Ukwahluka kumanqanaba obushushu e-UHT ikakhulu kuxhomekeke kuhlobo lwesibulali-ntsholongwane esisetyenziswe kumgca. I-sterilizer nganye inesakhiwo esahlukileyo sokutshintshana kobushushu, esimisela ukusebenza kwayo kokufudumeza, amandla okuphatha imveliso, kunye nokusetyenziswa okufanelekileyo:
Isibulali-ntsholongwane setyhubhu kwi-Tube:
Ngokuqhelekileyo isebenza phakathi kwama-85°C–125°C. Efanelekileyo kwiimveliso eziphezulu ze-viscosity ezifana neziqhamo ze-puree okanye iziqhamo kunye nemifuno. Inika ukufudumeza okuthambileyo kunye nomngcipheko omncinci wokungcola.
I-Tubular Sterilizer:
Igubungela uluhlu olubanzi lwama-85°C–150°C. Ifanelekile kwiimveliso ze-viscous eziphakathi, ezifana nejusi, ijusi ene-pulp, njl.
I-Plate Sterilizer:
Ikwasebenza ukusuka kuma-85°C–150°C. Okona kulungileyo kwi-low-viscosity, ulwelo olulinganayo, olufana nobisi, iti, kunye nejusi ecacileyo. Inikeza ukusebenza kakuhle kokutshintshiselana kobushushu.
Isitofu esiNgqongileyo soMphunga (i-DSI):
Ifikelela kwi-130°C–150°C+ ngoko nangoko. Ilungele iimveliso ezingevani nobushushu ezifuna ukufudumeza ngokukhawuleza kunye notshintsho oluncinci lwencasa, njengemveliso esekwe kwisityalo, ubisi, njl.
Ukukhetha i-sterilizer efanelekileyo kuqinisekisa ukusebenza kakuhle, ukhuseleko lobushushu, kunye nokugcinwa komgangatho wemveliso.
Kwinkqubo ye-aseptic, ukhetho lwenkqubo yokuzaliswa luchaphazela ngokuthe ngqo ukunambitheka kwemveliso, umbala wemveliso, ukhuseleko, ubomi beshelufu, kunye nokupakisha ukuguquguquka. Nokuba usebenza ngejusi yeziqhamo kunye nemifuno, ipuree, ubisi, okanye iziselo ezisekwe kwisityalo, ukukhetha isihluzi esifanelekileyo se-aseptic kuqinisekisa ukupakishwa okungangcolisekiyo kunye nogcino oluhlala ixesha elide.
Kukho iintlobo ezimbini eziqhelekileyo zezihluzi ze-aseptic bag:
Iifayili zentloko enye- ilungele imveliso encinci okanye ibhetshi eguquguqukayo ibaleka.
Iifayili zentloko ezimbini- yenzelwe umthamo ophezulu, ukugcwalisa ngokuqhubekayo kunye neengxowa ezitshintshisayo. Umthamo wayo omkhulu wokuzalisa unokufikelela kwiitoni ezili-12 ngeyure.
I-EasyRealIinkqubo zokuzalisa i-AsepticUkuxhasa uluhlu olubanzi lweentlobo zezikhongozeli, kuquka:
Iingxowa ezincinci zeaseptic (3–25L)
Iingxowa ezinkulu zeaseptic/amagubu (220–1000L)
Zonke iinkqubo zokuzaliswa kwe-aseptic zinokudibaniswa ngaphandle komthungo kunye ne-UHT sterilizers.
Ngaba ufuna uncedo lokukhetha isihluzi se-aseptic esifanelekileyo kwimveliso yakho engamanzi? Qhagamshelana ne-EasyReal ngezisombululo ezilungiselelweyo.
EasyRealImigca yokuzalisa i-Asepticzilungele ukusetyenzwa kweentlobo ngeentlobo zokutya okungamanzi kunye neemveliso zesiselo, ukuqinisekisa ubomi beshelufu obude, umgangatho ozinzileyo, kunye nokugcinwa kwendawo. Usetyenziso oluqhelekileyo lubandakanya:
Iijusi zeziqhamo kunye nemifuno & iipurees & intlama
umzekelo, ijusi ye-apula, ijusi ye-orange, i-mango puree, amajikijolo ahlukeneyo, i-carrot puree kunye nejusi, i-tomato paste, i-peach kunye ne-apricot puree kunye nejusi, njl.
Iimveliso zederi
umzekelo, ubisi, ubisi olunencasa, iziselo zeyogathi, njl.
Iziselo ezisekelwe kwizityalo
umzekelo, ubisi lwesoya, ubisi lwe-oat, ubisi lwe-almond, ubisi lwekhokhonathi, njl.
Iziselo ezisebenzayo kunye nezondlo
umzekelo, iziselo zevithamin, iiprotein shakes, iziselo ze-electrolyte, njl.
Iisosi, intlama, kunye neziqholo
umz., intlama yetumata, iketchup yetumata, intlama yetshilisi kunye nesosi yetshilisi, ukunxitywa kwesaladi, intlama yekhari, njl.
Ngemigca yokuzalisa i-EasyReal Aseptic, ezi mveliso zinokupakishwa nge-aseptically kwaye zigcinwe ngaphandle kokugcinwa, ukunciphisa iindleko zokugcina kunye neendleko zothutho lwempahla ngelixa ugcina ingqibelelo yemveliso.
Umzi-mveliso- ukusetyenzwa kwenzala
Ihambisa inkqubo yobushushu obuchanekileyo ngolawulo oluchanekileyo lokugcinwa kwexesha, iqinisekisa ukhuseleko lwe-microbial ngelixa igcina incasa yendalo, umbala kunye nesondlo.
Iinketho zeSterilizer eziguquguqukayo
Ixhasa iintlobo ezine ze-sterilizers-i-tubular, i-tube-in-tube, i-plate, kunye ne-DSI (i-injection ye-steam ngokuthe ngqo kunye ne-infusion ye-steam ngqo)-ukuhlangabezana ne-viscosity eyahlukeneyo, umxholo we-particle kunye neemfuno ze-thermal sensitivity.
Inkqubo yokugcwalisa i-Aseptic edibeneyo
Isebenza ngaphandle komthungo kunye nentloko enye okanye iintloko ezimbini ze-aseptic bag fillers, ezihambelana neengxowa ze-3-1000L, iigubhu.
Ukuzenzekela okuPhezulu kunye noLawulo
Yakhelwe ngeqonga le-PLC + le-HMI elihlakaniphile, elivumela ukubeka iliso ngexesha lokwenyani, ulawulo lweresiphi ezininzi, ukubonwa kwe-alarm, kunye nokusebenza komsebenzisi-friendly interface.
Iimodyuli eziSebenzayo oziKhethekileyo
Yandiswa nge:
Vacuum deaerator- ukususwa kwe-oxygen
I-homogenizer yoxinzelelo oluphezulu- ukwenzela ukuthungwa okuzinzileyo
I-evaporator eneziphumo ezininzi-kugxininiso lwe-inline
Ukudityaniswa kwe-CIP/SIP ngokupheleleyo
Ixhotyiswe nge-automated ngokupheleleyo yokuCoca-in-Place (CIP) kunye ne-Sterrilize-in-Place (SIP) iinkqubo zokukhawulelana nemigangatho yehlabathi yococeko lokutya.
Imodyuli kunye noYilo olunoCalekayo
Umgca wemveliso unokwandiswa ngokulula, uphuculwe, okanye udityaniswe kwizityalo ezisele zikhona.
Amacandelo e-Premium-Grade
Amalungu angundoqo avela kwi-Siemens, i-Schneider, i-ABB, i-GEA, i-E+H, i-Krohne, i-IFM, i-SpiraxSarco kunye nezinye iimpawu zamazwe ngamazwe, ukuqinisekisa ukuqina, ukusebenza, kunye nenkxaso yehlabathi.
I-Smart Control System ephuhliswe ngu-Shanghai EasyReal Machinery iqinisekisa ukusebenza okuchanekileyo, okuthembekileyo, kunye nokusebenziseka komsebenzisi kwemigca yokucubungula ye-UHT kunye nezixhobo ezinxulumeneyo. Eyakhelwe kwi-architecture ye-automation yanamhlanje, idibanisa i-PLC (i-Programmable Logic Controller) kunye ne-HMI (i-Human-Machine Interface) ukulawula nokubeka iliso kuyo yonke inkqubo.
Izakhono eziphambili:
Ixesha langempela lokuJonga kunye noLawulo
Beka iliso kwiqondo lobushushu, uxinzelelo, izinga lokuqukuqela, imo yevalvu, kunye ne-alam yenkqubo ngexesha lokwenyani nge-interface ye-HMI yesikrini esichukumisayo.
Ulawulo lweResiphi yeeMveliso ezininzi
Gcina kwaye utshintshe phakathi kweefomyula ezininzi zeemveliso. Ukutshintsha kwebhetshi ekhawulezayo kunciphisa ixesha lokuphumla kwaye kwandisa ukungaguquguquki.
Ukufunyanwa kwempazamo okuzenzekelayo kunye nokunxibelelana
Ingqiqo ye-interlock eyakhelwe-ngaphakathi kunye nokuxilongwa kweempazamo kunceda ukuthintela imisebenzi engakhuselekanga. Inkqubo irekhoda ngokuzenzekelayo, iingxelo, kwaye ibonise imbali yempazamo.
Uxilongo olukude kunye nokuLoggwa kweDatha
Ixhasa ukugcinwa kwedatha kunye nokufikelela kude, ukuvumela iinjineli ze-EasyReal ukuba zenze ukuxilongwa kwe-intanethi, ukuphuculwa, kunye nenkxaso yobugcisa.
Izixhobo zoMbane zeBanga lehlabathi
Zonke izinzwa, ii-actuator, ii-drives, ii-relays, kunye neepaneli zisebenzisa amacandelo akumgangatho ophezulu ukusuka kwi-Siemens, i-Schneider, i-IFM, i-E + H, i-Krohne, kunye ne-Yokogawa ukwenzela ukuhlala ixesha elide kunye nokhuseleko lwenkqubo.
Ukukhetha imigca yokuzalisa i-aseptic efanelekileyo ibalulekile kubavelisi bokutya okungamanzi abajolise ekuqinisekiseni ukhuseleko lwemveliso, ukuzinza kweshelufu, kunye nokusebenza kakuhle kwemveliso. Ubumbeko olufanelekileyo luxhomekeke kwizinto ezininzi eziphambili:
Uhlobo lwemveliso kunye ne-viscosity: Iijusi ezicacileyo zingadinga uhlobo lweplate ye-Aseptic Filling Lines, ngelixa iimveliso ze-viscous okanye ze-particulate ezifana ne-mango puree okanye ubisi lwe-oat lulungiswa ngcono nge-tube-in-tube ye-Aseptic Filling Lines.
Iinjongo zokuvala inzala: Nokuba ujolise ku-UHT (135–150°C), HTST, okanye i-pasteurization, umgca okhethiweyo kufuneka uxhase inkqubo yakho yobushushu efunekayo.
Ukuzalisa iimfuno: Ukudibanisa kunye ne-aseptic bag-in-box okanye i-bag-in-barrel fillers iyimfuneko yokugcina ixesha elide ngaphandle kwefriji.
Ukucoca kunye neemfuno ezizenzekelayo: Imigca yokuzaliswa kwe-aseptic yanamhlanje kufuneka inikezele ngokupheleleyo i-CIP / SIP eyakhelwe ngaphakathi kunye ne-PLC + HMI automation ukunciphisa abasebenzi kunye nexesha lokuphumla.
Kwi-Shanghai EasyReal Machinery Co., Ltd., sinikezela ngeemodyuli ze-Aseptic Filling Lines ezinokuthi zilungelelaniswe kwimveliso yakho yolwelo oluthile-ukusuka kwiziqhamo kunye nejusi yemifuno kunye ne-puree ukuya kwiziselo ezisekelwe kwizityalo kunye neesosi. Qhagamshelana nathi thethwano zobugcisa kunye nezisombululo ze-turnkey processing.
Ukuphucula umgca wakho wokucubungula we-UHT kunye neemodyuli ezikhethiweyo ezisebenzayo kunokunyusa kakhulu umgangatho wemveliso, ukuguquguquka kokusebenza, kunye nokusebenza kakuhle kwemveliso. Ezi nkqubo zongezelelo ziluncedo ngakumbi xa ujongene neziselo zexabiso eliphezulu okanye iiresiphi eziyinkimbinkimbi.
Iiyunithi eziqhelekileyo ozikhethelayo ziquka:
Vacuum Deaerator- isusa i-oksijeni echithwe, inciphisa i-oxidation, kwaye iphucula ukuzinza kweshelufu.
I-Homogenizer yoxinzelelo oluphezulu- kudala ukuthungwa kwemveliso efanayo, ukuphucula ukuzinza kwe-emulsion, kunye nokwandisa umlomo.
I-Evaporator eneziphumo ezininzi-ivumela ukugxilwa kwe-inline kwiijusi kunye neepurees, ukunciphisa umthamo kunye neendleko zokupakisha.
Inkqubo yoNxulumaniso lwangaphakathi-Izenza ngokuzenzekelayo ukuxutywa kwamanzi, iswekile, incasa, kunye nezithako ezisebenzayo.
I-EasyReal inikezela ngokudityaniswa okupheleleyo kwezi modyuli kwizinto ezikhoyoUHT kunye nemigca yokuzalisa i-aseptic. Icandelo ngalinye likhethwa ngokusekelwe kuhlobo lwemveliso yakho, ubungakanani bebhetshi, kunye neemfuno zococeko, ukuqinisekisa ulawulo lwenkqubo ephezulu kunye nokhuseleko lokutya.
Ngaba ujonge ukwandisa inkqubo yakho yokuzalisa i-aseptic? Vumela i-EasyReal ilungelelanise ulungelelwaniso olufanelekileyo kwiinjongo zakho zemveliso.
Emva kokuveliswa kwezixhobo kunye nokuthunyelwa, i-EasyReal inikezela ngenkxaso epheleleyo yobugcisa ukuqinisekisa ukuqala kakuhle. Vumela i-15-25 yeentsuku zokusebenza:
Ufakelo lwendawo kunye nokugunyaziswa
Iimveliso ezininzi zovavanyo ziqhutywa
Uqeqesho lwabaSebenzisi kunye nokunikezelwa kweSOP
Ukwamkelwa kokugqibela kunye notshintsho kwimveliso yorhwebo
Sinikezela ngenkxaso kwisiza okanye isikhokelo esikude, kunye namaxwebhu apheleleyo, uluhlu lokukhangela ukhuseleko, kunye nezixhobo zokulungisa.
Ngaba ufuna i-Aseptic Sterilization Filling Line Plant yeMveliso yakho?
I-Shanghai EasyReal Machinery ihambise ngempumelelo i-turnkey Aseptic UHT imigca yokulungisa kumazwe angaphezu kwama-30+, ixhasa iimveliso ezivela kwijusi yeziqhamo, i-puree kunye ne-paste kwiziselo ezisekelwe kwizityalo kunye neesosi.
Qhagamshelana nathi namhlanje ukufumana itshati yobuqu, uyilo loyilo, kunye nesicatshulwa seprojekthi esilungiselelwe iimfuno zakho zemveliso.
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