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Umatshini wokuPulper weziqhamo

I-EasyReal'sUmatshini wokuPulper weziqhamoyiyunithi yemizi-mveliso esebenza kakhulu eyenzelwe ukutsala i-pulp kwiziqhamo nemifuno emitsha. Yenzelwe ijusi, i-puree, i-jam, kunye nemigca yemveliso exutyiweyo, yahlula ulusu, imbewu, kunye neefayibha kwi-pulp etyiwayo ngokunciphisa inkunkuma. Lo matshini ufumaneka kwiimodeli ezahlukeneyo kunye nobukhulu be-mesh ukuphatha iintlobo ngeentlobo zezinto eziluhlaza - ukusuka kwiziqhamo ezithambileyo ezifana nebhanana kunye nemango ukuya kwiintlobo eziqinileyo ezifana ne-apile okanye itamatisi. Ngeendlela zokumisela iimodyuli kunye noyilo lwe-sanitary yentsimbi engagqwaliyo, le pulper yinxalenye ephambili kwiinkqubo zanamhlanje zokucubungula iziqhamo nemifuno kwihlabathi liphela.

Thumela i-imeyile kuthi

Inkcazo yoMshini we-EasyReal Fruit Pulper

I-EasyRealUmatshini wokuPulper weziqhamoIsebenzisa inkqubo yokujonga i-paddle ejikelezayo ngesantya esiphezulu kunye ne-mesh ukuze ichithe izicubu zeziqhamo kwaye ikhuphe i-pulp egudileyo ngelixa ihlukanisa izinto ezingafunekiyo ezifana nembewu, izikhumba, okanye i-fiber clumps. Uyilo lwe-modular lomatshini luvumela ulungelelwaniso lwesigaba esinye okanye esiphindwe kabini, ukuqinisekisa ukuba iyakwazi ukulungelelana neemfuno ezahlukeneyo zemveliso.

Yakhiwe ngokupheleleyo nge-SUS 304 okanye i-316L yentsimbi engagqwaliyo ekumgangatho wokutya, le yunithi inezikrini ezitshintshaniswayo (0.4–2.0 mm), isantya se-rotor esihlengahlengiswayo, kunye nokuqhaqha ngaphandle kwezixhobo zokucoca. Umthamo wokukhupha ususela kwi-500 kg/h ukuya ngaphezulu kweetoni ezili-10/h, kuxhomekeke kubukhulu bemodeli kunye nohlobo lwezinto ezisetyenzisiweyo.

Iingenelo eziphambili zobugcisa ziquka:

Isivuno esiphezulu sepulp (>90% izinga lokubuyisela)
Ubunono kunye nokuthungwa okulungisekayo
Ukusebenza okuqhubekayo kunye nokusetyenziswa kwamandla aphantsi
Ukucubungula ngobunono ukugcina incasa kunye nezondlo
Ifanelekile kwiinkqubo zokuxuba ezishushu nezibandayo

Lo matshini udityaniswe ngokubanzi kwimigca ye-fruit puree, izityalo zokutya kwabantwana, iifektri ze-tomato paste, kunye neendawo zokulungisa ijusi - ukuqinisekisa umgangatho wemveliso ohambelanayo kunye nokuthembeka kokusebenza.

Imizekelo yesicelo se-EasyReal Fruit Pulper Machine

Umatshini weFruit Pulper ulungele uluhlu olubanzi lwezicelo zokucubungula iziqhamo nemifuno, kuquka:

Intlama yetamatato, isosi, kunye nepuree
I-mango pulp, i-puree, kunye nokutya komntwana
I-puree yebhanana kunye nesiseko sejam
Isosi yeapile kunye nemveliso yejusi enamafu
I-pulp yeberry yokwenza ijam okanye i-concentrate
I-peach kunye ne-apricot puree yokubhaka
Iziseko zeziqhamo ezixutyiweyo zeziselo okanye ii-smoothies
Ukuzalisa i-bakery, iidizethi, kunye nee-mixube zobisi

Kwiindawo ezininzi zokucubungula, i-pulper isebenza njengesixhobo sokucocaiyunithi engundoqoemva kokutyumza okanye ukufudumeza kwangaphambili, okuvumela imisebenzi ethambileyo efana nonyango lwe-enzyme, ukugxila, okanye ukubulala iintsholongwane kwi-UHT. Lo matshini ubaluleke kakhulu xa kusetyenzwa iziqhamo ezine-fibrous okanye ezinamathelayo apho kufuneka ukwahlulwa ngokuchanekileyo ukuze kuhlangatyezwane nemigangatho yokuthungwa kwemveliso.

Ukukhutshelwa kwePulp yeziqhamo kufuna izixhobo ezikhethekileyo zokucubungula

Ukukhupha i-pulp esemgangathweni ophezulu akulula njengokugquma iziqhamo — izinto ezahlukeneyo ezikrwada zifuna ukuphathwa ngendlela eyahlukileyo ngenxa yokuba ziqinile, zinomlinganiselo wefayibha, kwaye ziqinile.

Imizekelo:

imango: enemicu enelitye elikhulu eliphakathi — ifuna ukutyumza kwangaphambili kunye nokutyumza okuphindwe kabini
Itumato: ukufuma okuphezulu kunye nembewu — kufuna i-pulping encinci ye-mesh + i-decanter
Ibhanana: umxholo ophezulu wesitatshi — udinga ukucocwa ngesantya esicothayo ukuze kuthintelwe ukugaywa kwe-gelatin
apile: ubume obuqinileyo — kudla ngokufuna ukufudunyezwa kwangaphambili ukuze kuthambe ngaphambi kokuba kugalelwe

Imingeni ibandakanya:

Ukuphepha ukuvaleka kwesikrini ngexesha lokusebenza okuqhubekayo
Ukunciphisa ukulahleka kwe-pulp ngelixa kuqinisekiswa ukuba imbewu/ulusu luyasuswa
Ukugcina ivumba kunye nezondlo ngexesha lokuxuba okushushu
Ukuthintela i-oxidation kunye ne-foam kwizixhobo ezibuthathaka

I-EasyReal iyila oomatshini bayo bokutsala amanzi ngeiirotor eziguquguqukayo, ukhetho lwesikrini oluninzikunyeiimoto zesantya esiguquguqukayoukoyisa ezi ngxaki zokucubungula — ukunceda abavelisi ukuba bafumane isivuno esiphezulu, ukuhambelana okufanayo, kunye nokuhamba kakuhle komlambo.

Isiqendu Esihlengahlengiswayo Esiveliswa Ngokuzenzakalelayo: Ixabiso Lesondlo kunye Nokuguquguquka Kwefom Yemveliso

Impuphu yeziqhamo ityebile kwiifayibha, iiswekile zendalo, kunye neevithamini— nto leyo eyenza ukuba ibe sisithako esibalulekileyo ekutyeni okunesondlo okufana nee-baby puree, ii-smoothies, kunye neejusi ezijolise kwimpilo. Umzekelo, i-mango pulp ine-β-carotene ephezulu kunye nomxholo we-vitamin A, ngelixa i-banana puree inika i-potassium kunye nesitatshi esinganyangekiyo esiluncedo ekugayweni kokutya.

Inkqubo yokutyumba ikwamisela imveliso yokugqibelaubume, indlela yomlomo, kunye nokuzinza kokusebenzaNgokuxhomekeke kwiimfuno zemarike, intlama yeziqhamo ingasetyenziswa njengale:

Isiseko sejusi ngqo (iziselo ezinamafu, ezityebileyo kwifayibha)
I-Precursor ye-pasteurization kunye nokuzaliswa kwe-aseptic
Izithako ezikwiziselo ezivundisiweyo (umz., i-kombucha)
I-pulp egqityiweyo ukuze ithunyelwe kwamanye amazwe okanye ixutywe okwesibini
Isiseko sejam, ijeli, iisosi, okanye iyogathi yeziqhamo

Umatshini we-EasyReal uvumela abavelisi ukuba batshintshe phakathi kwezi ziceloizikrini ezitshintshanayo, uhlengahlengiso lweparameter yenkqubokunyeukukhutshwa kwemveliso ecocekileyo— ukuqinisekisa umgangatho wepulp ophezulu kuzo zonke iindawo.

Indlela yokukhetha uqwalaselo olufanelekileyo lomatshini we-Fruit Pulper

Ukukhetha uqwalaselo olufanelekileyo lwe-pulper kuxhomekeke koku:

Umthamo weMveliso

Iindlela ukusuka kwi-0.5 T/h (ibhetshi encinci) ukuya kwi-20 T/h (imigca yemizi-mveliso). Cinga ngomthamo wetanki yokutyumza enyukayo kunye neyokugcina ezantsi ukuze ihambelane nomthamo wayo.

Uhlobo lweMveliso yokuphela

Intlama ethambileyo yokutya komntwana→ i-pulper eneziteji ezimbini + isikrini se-0.4 mm
Isiseko sejusi→ I-pulper yesigaba esinye + isikrini se-0.7 mm
Isiseko sejam→ isikrini esirhabaxa + isantya esicothayo sokugcina ubunjani

⚙Iimpawu zezinto eziluhlaza

Iziqhamo ezinefayibha eninzi → i-rotor eqinisiweyo, iiblade ezibanzi
Iziqhamo ezine-asidi → ukusetyenziswa kwentsimbi engagqwaliyo engama-316L
Iziqhamo ezinamathelayo okanye ezikhupha ioksijini → ixesha elifutshane lokuhlala kunye nokukhuselwa kwegesi engasebenziyo (ukhetho)

Iimfuno zoCoceko noLondolozo

Ukuqhaqha ngokukhawuleza, ukuhambelana kwe-auto-CIP, kunye nolwakhiwo oluvulekileyo lokujonga ngokubonakalayo zizinto ezibalulekileyo kwizixhobo ezinokutshintshwa rhoqo kwemveliso.

Iqela lethu lobuchwephesha libonelela ngeengcebiso zoyilo kunye neengcebiso ze-mesh kuhlobo ngalunye lwesiqhamo ukuqinisekisa ukuba umatshini kunye nenkqubo zihambelana ngokugqibeleleyo.

Itshati Yokuhamba Kwamanyathelo Okucubungula I-Fruit Pulper

Inkqubo eqhelekileyo yokutyumba kumgca wokucubungula iziqhamo ilandela la manyathelo:

Ukwamkela nokuHlela iziqhamo
Iziqhamo eziluhlaza zihlelwa ngokwembonakalo nangoomatshini ukuze kujongwe iziphene okanye ukungalungelelani kobungakanani.
Ukuhlamba kunye nokubrasha
Iiyunithi zokuhlamba ezisebenzisa uxinzelelo oluphezulu zisusa umhlaba, izibulali-zinambuzane, kunye nezinto zangaphandle.
Ukutyumza okanye ukufudumeza kwangaphambili
Kwiziqhamo ezinkulu ezifana nemango okanye iapile, i-crusher okanye i-preheater iyathambisa izinto eziluhlaza kwaye iyawuqhekeza ulwakhiwo.
Ukondla kwiPulper Machine
Isiqhamo esicoliweyo okanye esilungisiweyo kwangaphambili sipontshwa kwi-pulper hopper ngokulawula isantya sokuhamba kwamanzi.
Ukukhupha Intlama
Iiblade zerotor zityhala izinto kwi-mesh yentsimbi engatyiwayo, zahlula imbewu, zixobule, kunye nezinto ezinemicu. Isiphumo yi-pulp egudileyo enobungqingqwa obuchazwe kwangaphambili.
Ukutsalwa kwesibini (Ukhetho)
Ukuze isivuno sibe sikhulu okanye sibe sihle ngakumbi, i-pulp idlulela kwiyunithi yesigaba sesibini enesikrini esincinci.
Ukuqokelelwa kwePulp kunye nokuBuffer
I-pulp igcinwa kwiitanki ze-buffer ezifakwe ijacket ukuze kwenziwe iinkqubo ezisezantsi (ukucoca, ukufunxa, ukuzalisa, njl.njl.)
Umjikelo wokucoca
Emva kokugqitywa kwebhetshi, umatshini uyacocwa kusetyenziswa i-CIP okanye ukuhlamba ngesandla, ngesikrini esipheleleyo kunye nokufikelela kwi-rotor.

Izixhobo Eziphambili Kwi-Fruit Pulper Line

Kumgca wemveliso epheleleyo ye-fruit puree,Umatshini wokuPulper weziqhamoIsebenza kunye neeyunithi ezibalulekileyo ezisezantsi neziphezulu. Apha ngezantsi kukho uhlalutyo oluneenkcukacha lwezixhobo eziphambili:

Umtyumzi weziqhamo / Umqhekezi ongaphambi kokuqhekeza

Ifakwe ngaphambi kwe-pulper, le yunithi isebenzisa iiblades okanye ii-toothed rollers ukuqhekeza iziqhamo ezipheleleyo ezifana netamatato, imango, okanye iapile. Ukutyumza ngaphambi kokusebenzisa kunciphisa ubungakanani bamasuntswana, kuphucula ukusebenza kakuhle kwe-pulping kunye nesivuno. Iimodeli ziquka useto lwesithuba esihlengahlengiswayo kunye nee-motor ezilawulwa rhoqo.

I-Pulper enye/ephindwe kabini

I-EasyReal ineemilo zesigaba esinye kunye nesigaba esiphindwe kabini. Isigaba sokuqala sisebenzisa isikrini esirhabaxa ukususa ulusu kunye nembewu; isigaba sesibini sicoca i-pulp sisebenzisa i-mesh ecolekileyo. Ukuseta kwesigaba esiphindwe kabini kulungele iziqhamo ezine-fibrous ezifana ne-mango okanye i-kiwi.

Izikrini ezitshintshekayo (0.4–2.0 mm)

Eyona nto iphambili kulo matshini yinkqubo ye-mesh yentsimbi engagqwaliyo. Abasebenzisi banokutshintsha ubungakanani be-mesh ukuze balungise ubuncinci be-pulp — ilungele iimveliso ezahlukeneyo ezifana nokutya kwabantwana, ijam, okanye isiseko sesiselo.

I-Rotor ekhawulezayo + iNdibano yokuPaddle

Isebenza ngenjini enesantya esiguquguqukayo, iipaddles ezinesantya esiphezulu zityhala kwaye zichebe isiqhamo kwiscreen. Iimilo zeblade ziyahluka (zigobile okanye zithe tye) ukuze zilungele ubume beziqhamo obahlukeneyo. Zonke izinto zenziwe ngentsimbi engagqwaliyo enganyangekiyo.

Uyilo lweSiseko seSakhelo esivulekileyo

Le yunithi inesakhelo sentsimbi engagqwaliyo esivulekileyo ukuze kube lula ukuyijonga nokuyibona kakuhle kwaye icocwe ngococeko. Amavili okuhambisa amanzi angaphantsi kunye namavili e-caster anganyanzelekanga avumela ukuhambahamba kunye nokugcinwa okulula.

Izibuko Lokukhupha Inkunkuma Neentsalela

I-pulp iphuma embindini ngokusebenzisa amandla ombane, ngelixa imbewu kunye nezikhumba zikhutshwa ecaleni. Ezinye iimodeli zixhasa uqhagamshelo kwii-screw conveyors okanye iiyunithi zokwahlula ulwelo oluqinileyo.

Olu yilo lwenza i-EasyReal's pulper ibe ngcono kuneenkqubo zesiqhelo ngokuqina, ukuguquguquka, kunye nokucoceka, kwaye zisetyenziswa kakhulu kwimigca ye-puree yetumato, imango, i-kiwi, kunye ne-mixed-fruit puree.

Ukuguquguquka kwezinto kunye nokuguquguquka kweziphumo

I-EasyReal'sUmatshini wokuPulper weziqhamoisebenziseka lula kakhulu, yenzelwe ukujongana neentlobo ezahlukeneyo zeziqhamo kunye nokuziqhelanisa neemfuno ezahlukeneyo zemveliso:

Izinto eziluhlaza ezihambelanayo

Iziqhamo ezithambileyo: ibhanana, ipapaya, istrawberry, ipesika
Iziqhamo eziqinileyo: iapile, ipere (ifuna ukufudunyezwa kwangaphambili)
Inamathela okanye inesitatshi: imango, iguava, ijujube
Iziqhamo ezityalwe imbewu: itamatisi, ikiwi, isiqhamo senkanuko
Amaqunube aneesikhumba: idiliya, iblueberry (isetyenziswa kunye ne-coarse mesh)

Iinketho zeMveliso yokuPhuma

Ipuree erhabaxa: yejam, iisosi, kunye nezinto zokubhaka
Ipuree entle: yokutya kwabantwana, umxube weyogathi, kunye nokuthunyelwa kwamanye amazwe
Iipure ezixutyiweyo: ibhanana + istrawberry, itamati + ikherothi
Ipulp ephakathi: ukuze kugxilwe ngakumbi okanye kubulawe iintsholongwane

Abasebenzisi banokutshintsha ngokulula phakathi kweemveliso ngokutshintsha izikrini ze-mesh, ukulungisa isantya se-rotor, kunye nokulungelelanisa iindlela zokutya — ukwandisa i-ROI ngokusebenzisa amandla eemveliso ezininzi.

Itshati yoMqukuqelo

Itshati yokuhamba kwemveliso yokucubungula iziqhamo nemifuno ibonisa amanyathelo ukusuka ekuhlanjweni kwezinto eziluhlaza, ukutyumzwa, ukucujwa, kunye nokugxila ukuya ekuzalisweni okungenatyhefu.

Ngaba ukulungele ukwakha umgca wakho wokukhupha iziqhamo?

Nokuba uqalisa uphawu lwe-fruit puree okanye wandisa amandla okucubungula imveliso yemizi-mveliso,I-EasyRealinika izisombululo ezipheleleyo zokukhupha i-fruit pulp — ukusuka kwiziqhamo eziluhlaza ukuya kwimveliso yokugqibela epakishiweyo.

Sinikezela ngoyilo oluvela ekupheleni ukuya ekupheleni oluquka:

Ukubonisana ngobuchwephesha kunye nokukhetha oomatshini
Izicwangciso zoyilo lwe-2D/3D ezenzelwe wena kunye nemizobo yenkqubo
Izixhobo ezivavanywe efektri ngokufakelwa ngokukhawuleza kwindawo
Uqeqesho lwabaqhubi kunye neencwadi zokusebenzisa iilwimi ezininzi
Inkxaso yehlabathi emva kokuthengisa kunye nesiqinisekiso sezinto ezingasetyenziswanga

Qhagamshelana noomatshini be-EasyRealnamhlanje ukucela isindululo sakho seprojekthi, iinkcukacha zomatshini, kunye nexabiso. Sikunceda uvule amandla apheleleyo okucubungula iziqhamo - ngokuchanekileyo kwemizi-mveliso, ukuphuculwa okuguquguqukayo, kunye nokusebenza kakuhle okuzinzileyo.