I-EasyRealIziqhamo zoMshini wePulperisebenzisa i-paddle ejikelezayo enesantya esiphezulu kunye nenkqubo yokuhlola i-mesh ukutshabalalisa izihlunu zeziqhamo kwaye ikhuphe i-pulp egudileyo ngelixa isahlula izinto ezingafunekiyo njengembewu, izikhumba, okanye i-fiber clumps. Uyilo lwemodyuli yomatshini luvumela ukucwangciswa kwesigaba esisodwa okanye kabini, ukuqinisekisa ukulungelelaniswa kwiimfuno ezahlukeneyo zemveliso.
Ukwakhiwa ngokupheleleyo kwibakala lokutya le-SUS 304 okanye i-316L yensimbi engenasici, iyunithi inezikrini eziguquguqukayo (0.4-2.0 mm), i-rotor speeds adjustable, kunye ne-disassembly-free disassembly yokucoca. Umthamo wemveliso uvela kwi-500 kg / h ukuya kwiitoni ezili-10 / h, kuxhomekeke kubukhulu bemodeli kunye nohlobo lwezinto eziphathekayo.
Iinzuzo eziphambili zobugcisa ziquka:
Isivuno esiphezulu sepulp (> 90% izinga lokubuyisela)
Ubuncinci obuhlengahlengiswayo kunye nokwakheka
Ukusebenza ngokuqhubekayo kunye nokusetyenziswa kwamandla aphantsi
Ukusetyenzwa ngobunono ukugcina incasa kunye nezondlo
Ifanelekile kwiinkqubo zombini ezishushu nezibandayo
Lo matshini uhlanganiswe ngokubanzi kwimigca ye-puree yeziqhamo, izityalo zokutya komntwana, iifektri ze-tomato paste, kunye nezikhululo ze-juice preprocessing - ukuqinisekisa umgangatho wemveliso ohambelanayo kunye nokuthembeka kokusebenza.
Umatshini weFruit Pulper ufanelekile kuluhlu olubanzi lweziqhamo kunye nemifuno yokulungisa izicelo, kubandakanya:
I-tomato unamathele, i-sauce, kunye ne-puree
I-pulp yemango, i-puree, kunye nokutya kwabantwana
I-Banana puree kunye nesiseko se-jam
Isosi yeapile kunye nemveliso yejusi enamafu
I-pulp yeBerry ye-jam okanye igxininise
I-Peach kunye ne-apricot puree yokubhaka
Iziseko zeziqhamo ezixubeneyo zeziselo okanye i-smoothies
Ukuzalisa ivenkile yokubhaka, izimuncumuncu, kunye nemixube yobisi
Kwizityalo ezininzi zokulungisa, i-pulper isebenza njengeiyunithi engundoqoukulandela ukutyunyuzwa okanye ukushisa kwangaphambili, okwenza imisebenzi egudileyo ezantsi njengonyango lwe-enzymatic, ukugxila, okanye ukuvala inzala kwe-UHT. Umatshini ubaluleke ngakumbi xa ulungisa iziqhamo ezinefibrous okanye ezincangathi apho kufuneka ukwahlulwa okuchanekileyo ukuhlangabezana nemigangatho yokuthungwa kwemveliso.
Ukukhupha i-pulp ekumgangatho ophezulu akulula njengokugoba iziqhamo - imathiriyeli ekrwada eyahlukileyo ifuna ukuphathwa ngendlela eyodwa ngenxa ye-viscosity yazo, umxholo wefayibha, kunye nokuqina kwesakhiwo.
Imizekelo:
imango: i-fibrous enelitye elikhulu eliphakathi - idinga i-pre-crusher kunye ne-double-stage pulping
Itumato: ukufuma okuphezulu kunye nembewu - kufuna i-mesh pulping + decanter
Ibhanana: umxholo ophezulu wesitashi - udinga i-speed-speed pulping ukuphepha i-gelatinization
apile: Ubume obuqinileyo — buhlala bufuna ukufudumeza kwangaphambili ukuze kuthambe phambi kokucofa
Imingeni ibandakanya:
Ukuphepha ukuvala isikrini ngexesha lomsebenzi oqhubekayo
Ukunciphisa ilahleko yepulp ngelixa uqinisekisa ukususwa kwembewu / ulusu
Ukugcina iphunga kunye nezondlo ngexesha lokutshiza okushushu
Ukuthintela i-oxidation kunye nogwebu kwizinto ezibuthathaka
I-EasyReal iyila oomatshini bayo bokutsalaiirotors eziguquguqukayo, iinketho ezininzi zesikrini, kwayeiinjini zesantya eziguquguqukayoukoyisa ezi ngxaki zokusetyenzwa - ukunceda abavelisi ukuba bafumane isivuno esikhulu, ukungaguquguquki okufanayo, kunye nokuqukunjelwa komsinga osezantsi.
Isiqhamo seziqhamo sityebileifayibha, iswekile zendalo, kunye neevithamini-iyenza ibe sisithako esibalulekileyo ekutyeni okunesondlo okufana neepuree zomntwana, i-smoothies, kunye neejusi ezijolise empilweni. Ngokomzekelo, i-mango pulp ihambisa i-β-carotene ephezulu kunye nomxholo we-vitamin A, ngelixa i-banana puree inika i-potassium kunye nesitashi esixhathisayo esiluncedo ekutyeni.
Inkqubo yepulping ikwamisela imveliso yokugqibelaukuthungwa, umlomo, kunye nokuzinza komsebenzi. Ngokuxhomekeke kwiimfuno zemarike, i-pulp yeziqhamo ingasetyenziswa njenge:
Isiseko sejusi ngokuthe ngqo (ezinamafu, iziselo ezityebileyo zefayibha)
Isandulela se-pasteurization kunye nokuzaliswa kwe-aseptic
Isithako kwiziselo ezibilisiweyo (umzekelo, i-kombucha)
I-pulp egqityiweyo esele igqityiwe ukuthunyelwa ngaphandle okanye ukudibanisa okwesibini
Isiseko sejam, ijeli, iisosi, okanye iyogathi yeziqhamo
Umatshini we-EasyReal wenza abavelisi batshintshe phakathi kwezi zicelo kunyeizikrini ezinokutshintsheka, inkqubo uhlengahlengiso parameter, kwayeukukhutshwa kwemveliso ecocekileyo-ukuqinisekisa umgangatho wepulp weprimiyamu kuwo onke amacandelo.
Ukukhetha uqwalaselo oluchanekileyo lwepulper luxhomekeke ku:
Izinketho ukusuka kwi-0.5 T / h (ibhetshi encinci) ukuya kwi-20 T / h (imigca yamashishini). Qwalasela ukutyunyuzwa komsinga kunye nomgangatho osezantsi wokubamba itanki ukuze utshatise umthamo.
Ipulp entle yokutya komntwana→ i-pulper yenqanaba eliphindwe kabini + 0.4 mm isikrini
Isiseko sejusi→ i-pulper yenqanaba elinye + 0.7 mm isikrini
Isiseko seJam→ isikrini esirhabaxa + isantya esicothayo ukugcina ukuthungwa
Iziqhamo zefiber ephezulu → irotor eyomeleziweyo, iiblade ezibanzi
Iziqhamo ezine-Acidic → ukusetyenziswa kwe-316L yentsimbi engenasici
Iziqhamo ezincangathi okanye ezine-oxidizing → ixesha elifutshane lokuhlala kunye nokhuseleko lwegesi engasebenziyo (ukhetho)
Ukutshatyalaliswa ngokukhawuleza, ukuhambelana kwe-auto-CIP, kunye nesakhiwo esivulekileyo sokuhlola okubonakalayo kungundoqo kwizibonelelo ezinokutshintshwa rhoqo kwemveliso.
Iqela lethu lobuchwephesha libonelela ngeengcebiso zoyilo kunye neengcebiso ze-mesh kuhlobo ngalunye lweziqhamo ukuqinisekisa umdlalo ofanelekileyo phakathi komatshini kunye nenkqubo.
Inkqubo eqhelekileyo yokucolwa kweziqhamo kumgca wokwenziwa kweziqhamo ilandela la manyathelo:
UkuFumana iziqhamo kunye noHlulo-hlengiso
Iziqhamo ezikrwada zihlelwa ngokubonakalayo nangoomatshini ukwenzela iziphene okanye ubugwenxa bobungakanani.
Ukuvasa kunye nebrashi
Iiyunithi zewasha ezinoxinzelelo oluphezulu zisusa umhlaba, izitshabalalisi, kunye nezinto zangaphandle.
Ukutyumza okanye ukufudumeza kwangaphambili
Kwiziqhamo ezinkulu ezinje ngemango okanye iapile, icrusher okanye i-preheater ithambisa izinto ezikrwada kwaye iqhekeze isakhiwo.
Ukutya kuMatshini wePulper
Isiqhamo esityunyuziweyo okanye esilungisiweyo simpontshelwa kwi-pulper hopper kunye nokulawula izinga lokuhamba.
Ukutsalwa kwePulp
Amagqabi e-Rotor atyhala izinto nge-mesh yensimbi engenasici, ukwahlula imbewu, i-peel, kunye ne-fibrous matter. Imveliso yipulp egudileyo kunye nokuhambelana okuchazwe kwangaphambili.
Ukutsalwa okwesibini (Ngokuzikhethela)
Ukufumana isivuno esiphezulu okanye ukuthungwa okucolekileyo, i-pulp idlula kwiyunithi yenqanaba lesibini elinesikrini esicolekileyo.
Ukuqokelelwa kwePulp kunye nokuKhuselwa
I-Pulp igcinwe kwiitanki ze-buffer ezifakwe ibhatyi kwiinkqubo ezisezantsi (i-pasteurization, i-evaporation, ukuzaliswa, njl.
Umjikelo wokucoca
Emva kokugqitywa kwebhetshi, umatshini uhlanjululwa usebenzisa i-CIP okanye ukuhlamba ngesandla, kunye neskrini esipheleleyo kunye nokufikelela kwi-rotor.
Kumgca wemveliso weziqhamo ezipheleleyo, iIziqhamo zoMshini wePulperisebenza kunye neeyunithi ezininzi ezibalulekileyo ezinyukayo kunye nezisezantsi. Apha ngezantsi kucazululwe ngeenkcukacha zezixhobo ezingundoqo:
Ifakwe phambi kwepulper, le yunithi isebenzisa iiblade okanye iirola ezinamazinyo ukuphula iziqhamo ezipheleleyo njengetumata, imango, okanye iapile. Ukutyunyuzwa kwangaphambili kunciphisa ubungakanani beengqungquthela, ukuphucula ukusebenza kakuhle kwe-pulping kunye nesivuno. Iimodeli zibandakanya izicwangciso ze-gap ezihlengahlengiswayo kunye neenjini ezilawulwa rhoqo.
I-EasyReal inikezela ngenqanaba elinye kunye nohlengahlengiso oluphindwe kabini. Inqanaba lokuqala lisebenzisa isikrini esirhabaxa ukususa ulusu kunye nembewu; Inqanaba lesibini licokisa ipulp ngokusebenzisa umnatha ocolekileyo. Ukuseta inqanaba eliphindwe kabini lilungele iziqhamo ezinefibrous ezifana nemango okanye kiwi.
Embindini womatshini kukho isixokelelwano sentsimbi engenasici. Abasebenzisi banokutshintshanisa ubungakanani bemesh ukulungelelanisa ukucoleka kwepulp - ilungele iimveliso ezahlukeneyo ezinjengokutya komntwana, ijam, okanye isiseko sesiselo.
Inikwe amandla yinjini yesantya esiguqukayo, iipaddles ezinesantya esiphezulu zityhala kwaye zichebe isiqhamo kwiscreen. Iimilo zeblade ziyashiyana (igophe okanye ngokuthe tye) ukuze zilungele ukuthungwa kweziqhamo ezahlukeneyo. Onke amacandelo enziwe kwintsimbi engagungqiyo engagugiyo.
Iyunithi inesakhelo esivulekileyo sensimbi engenasici sokuhlola okubonakalayo okulula kunye nokucoca ngococeko. Umbhobho osezantsi kunye namavili e-caster ozikhethelayo avumela ukuhamba kunye nokugcinwa okufanelekileyo.
I-Pulp iphuma embindini ngomxhuzulane, ngelixa imbewu kunye nezikhumba zikhutshelwa ecaleni. Ezinye iimodeli zixhasa uqhagamshelo kwi-screw conveyors okanye iiyunithi zokwahlula eziqinileyo zolwelo.
Ezi ziyilo zenza i-EasyReal's pulper ibe phezulu kwiinkqubo eziqhelekileyo ekuzinzeni, ukuguquguquka, kunye nokucoceka, kwaye zisetyenziswe ngokubanzi kwi-tomato, imango, i-kiwi, kunye nemigca ye-puree exutywe iziqhamo.
I-EasyRealIziqhamo zoMshini wePulperiguquguquka kakhulu, iyilelwe ukuphatha uluhlu olubanzi lweentlobo zeziqhamo kwaye iqhelane neemfuno zeemveliso ezahlukeneyo:
Iziqhamo ezithambileyo: ibhanana, ipapaya, iqunube, ipesika
Iziqhamo eziqinileyo: iapile, ipere (ifuna ukufudumeza kwangaphambili)
Incangathi okanye isitatshi: mango, guava, jujube
Iziqhamo zembewu: itumato, kiwi, passion fruit
Amaqunube anezikhumba: umdiliya, iblueberry (isetyenziswa nge mesh erhabaxa)
I-puree enqabileyo: yejam, iisosi, kunye nokugcwaliswa kwebhakary
Ipuree entle: kukutya kwabantwana, ukudibanisa iyogathi, kunye nokuthumela ngaphandle
Iipurees ezixutywe: ibhanana + iqunube, itumato + umnqathe
I-pulp ephakathi: kugxininiso olongezelelweyo okanye ukuvala inzala
Abasebenzisi banokutshintsha ngokulula phakathi kweemveliso ngokutshintsha izikrini ze-mesh, ukulungelelanisa isantya se-rotor, kunye nokulungelelanisa iindlela zokutya - ukwandisa i-ROI ngokusebenzisa i-multi-product capability.
Nokuba usungula uphawu lweziqhamo ezicocekileyo okanye wandisa umthamo wokwenziwa kweshishini,EasyRealihambisa izisombululo ezipheleleyo zokutsalwa kwentlama yeziqhamo - ukusuka kwisiqhamo esikrwada ukuya kwimveliso epakishiweyo.
Sinikezela ngoyilo lokugqibela ukuya esiphelweni kubandakanya:
Ukubonisana kobugcisa kunye nokukhethwa koomatshini
Izicwangciso ze-2D / 3D ezenziwe ngokwezifiso kunye nemifanekiso yenkqubo
Izixhobo ezivavanywe kwifektri kunye nofakelo olukhawulezayo kwisiza
Uqeqesho lwabaSebenzisi kunye neencwadana zabasebenzisi beelwimi ezininzi
Inkxaso yokuthengisa emva kokuthengiswa kwehlabathi kunye nesiqinisekiso seendawo ezisecaleni
Qhagamshelana noomatshini be-EasyRealnamhlanje ukucela isindululo seprojekthi yakho, iinkcukacha zoomatshini, kunye nekowuteshini. Sikunceda uvule amandla apheleleyo okwenziwa kweziqhamo - ngokuchaneka kwimizi-mveliso, uphuculo oluguquguqukayo, kunye nempumelelo ezinzileyo.