I-Dragon Fruit Processing Line
I-EasyReal Dragon Fruit Processing Line yakhelwehigh izithelo ubuqotho, imfucuza encishisiwe, futhiukuhlanza kalula. Sisebenzisa insimbi engagqwali yezinga lokudla, amapayipi alungele i-CIP, kanye nezindawo ezibushelelezi zokuxhumana zomkhiqizo.
Ulayini wethu uqala ngokuthiukuphakela ikheshi emnene, kulandele aumshini wokuwasha ibhulashi rolleresusa udaka nameva ngaphandle kokulimaza isikhumba esithambile.
Iuhlelo lokucwengaiphatha ukuhlukaniswa kwezithelo zikadrako okwenziwa ngesandla noma okuzenzakalelayo okusekelwe ezingeni lakho lokuzenzekelayo.
Ngemva kokucwenga, iiyunithi yokuchoboza kanye ne-pulpingihlukanisa imbewu ku-pulp futhi ikhiqize ijusi ecacile noma i-puree ewugqinsi.
Ngemikhiqizo eqinile eshalofini, sinikezaama-tube-in-tube pasteurizers, i-vacuum evaporator, futhiama-septic bag fillers.
Uma umgomo wakho kuyi-aumkhiqizo omisiwe, sengeza isiteshi sokusika futhiumshini wokomisa umoya oshisayonomaimojuli yokumisa iqhwa.
Sihlanganisa ukulawulwa kwezinga lokushisa okunembile, amaphampu anesivinini esiguquguqukayo, nezikrini zesikhathi sangempela ze-HMI ukuze sikusize ugcine yonke inqwaba ifana.
I-EasyReal iklama isakhiwo ngasinye ngokusekelwe kweyakhoikhwalithi yezithelo, umthamo wenqubo, kanye nezidingo zokupakisha.
I-Dragon fruit processing iyakhula emhlabeni jikelele ngenxa yayoimpilo halo, umbala ogqamile, kanye ne-flavour exotic.
Lo mzila usebenzela izinkampani kuwo wonke amazweisiphuzo sezithelo, ukudla okusebenzayo, futhiisithako sombala wemveloizimboni.
Izinhlelo zokusebenza ezijwayelekile zifaka:
● Ijusi yezithelo ze-Dragon (icacile noma inamafu)ngezimakethe ezintsha noma iziphuzo ezihlanganisiwe
● I-Pitaya pureeama-smoothie base, ama-dessert, noma ukudla kwezingane
● I-concentrated dragon fruit isiraphuukunambitheka kobisi noma u-ayisikhilimu
● Izingcezu ze-pitaya ezomile noma ama-cubesngamaphakethe wesnack noma ama-cereal toppings
● I-Aseptic pitaya pulp esikhwameni-ebhokisiniokokuthekelisa noma ukupakishwa kwe-OEM
Lo mugqa uwusizo ikakhulukazi kuma-processorVietnam, Ecuador, Colombia, Mexico, futhiChina, lapho i-dragon fruit itshalwa khona ngenjongo yokudayisa.
I-EasyReal isiza amakhasimende ukuthi ahlanganeI-HACCP, I-FDA, futhiUkuphepha kokudla kwe-EUamazinga nakho konke ukucushwa.
Ukukhetha ilungelo dragon izithelo line kuncikeumthamo wansuku zonke, uhlobo lokugcina lomkhiqizo, futhiizidingo zokupakisha.
Nazi izinto ezintathu ezibalulekile zokucatshangelwa:
① Amandla:
● Isikali esincane (500–1000 kg/h):Ilungele ukuqalisa, ukugijima komshayeli, noma i-R&D.
● Isikali esimaphakathi (1–3 amathani/h):Kuhle kakhulu kumabhrendi wesifunda noma amaphrosesa wenkontileka.
● Isikali esikhulu (amathani angu-5–10/h):Ifanele ukukhiqizwa kokuthekelisa noma abahlinzeki kazwelonke.
② Ifomu Lomkhiqizo:
● Ijusi noma isiphuzo se-NFC:Idinga ukukhishwa, ukuhlunga, i-UHT noma i-pasteurizer, ukugcwaliswa kwebhodlela.
● I-puree noma i-pulp:Idinga ukuhlukaniswa kwembewu, i-homogenization, inzalo, ukugcwaliswa kwe-aseptic.
● Gxila:Idinga ukuhwamuka kwe-vacuum kanye nokulawula okuphezulu kwe-Brix.
● Ama-cubes / izingcezu omisiwe:Ingeza ukusika, ukomisa umoya noma ukomisa iqhwa, kanye nokupakishwa kwevacuum.
③ Ifomethi yokupakisha:
● Ibhodlela lengilazi / ibhodlela le-PET:Ngejusi eqonde emakethe
● Isikhwama sebhokisi:Okwe-puree noma ukugxila
● Isigubhu se-Aseptic (220L):Okokusetshenziswa kwezimboni nokuthekelisa ngaphandle
● Isikhwama noma isikhwama:Okokudla okulula okudayisa noma imikhiqizo ekhishwe
I-EasyReal inikeza ngokugcweleukubonisana ngobunjiniyelaukukusiza ukuthi ufanise umugqa nezinjongo zebhizinisi lakho.
Isithelo sikadrako ongahluziwe → Ukugeza → Ukucwecwa → Ukuchoboza → Ukushisa noma Ukufaka I-Pasteurization → Ukudonsa &Ukucwenga→ Ukuhlunga Kwejusi/I-Puree →(Ukuhwamuka) → Ukwenziwa Kwama-Homogenization → Ukuvala inzalo → Ukugcwalisa Aseptic / Ukomisa / Ukupakisha
Nakhu ukuthi isigaba ngasinye sisebenza kanjani:
1.Ukwemukelwa Nokuwashwa Kwempahla Engavuthiwe
I-Dragon fruit ingena ohlelweni nge-dumper yomgqomo kanye nekheshi. Iwasha yethu ye-roller-brush isusa inhlabathi engaphezulu nameva ngobumnene.
2.Ukucwecwa
Ukucwecwa ngesandla noma okuzenzakalelayo kwehlukanisa inyama nesikhumba. Ulayini uhlanganisa izinkundla namabhande okuthutha ukuze kuqondiswe le nqubo.
3.Ukuchoboza & Pulping
I-crusher ivula isithelo. I-pulper ihlukanisa ijusi kusukela kumbewu futhi ilungise usayizi wesikrini ukuze kukhiqizwe i-puree noma ijusi.
4.Isivivali se-enzyme
5.Ukuhwamuka (uma kugxilile)
I-Multi-effect vacuum evaporator inciphisa amanzi ngenkathi ilondoloza ukunambitheka.
6.Ukuvala inzalo
Ngojusi: i-tube-in-tube pasteurizer ibulala amagciwane ku-85-95°C.
Ku-puree: isibulali magciwane seshubhu sifinyelela ku-120°C isikhathi eside seshelufu.
7.Ukugcwalisa
Ama-Aseptic bag-in-box fillers noma amasistimu okugcwalisa amabhodlela aphatha ukudluliswa okuyinyumba.
8.Ukomisa (uma kusebenza)
Isithelo esisikiwe singena kumshini wokomisa umoya oshisayo noma emshinini owufriza ukuze uthole umkhiqizo owomile ophuphumayo noma ohlafunwayo.
Ibhulashi le-Dragon Fruit RollerUmshini Wokuhlanza
Lo mshini Wokuhlanza Ibhulashi Le-Roller ususa ukungcola, isihlabathi, nameva angaphezulu.
Idizayini yebhulashi lamarola ikhuhla kahle isithelo sikadrako esithambile ngaphandle kokusichoboza.
Isebenzisa imigoqo yesifutho eguquguqukayo enamanzi anomfutho ophezulu ukuze ihlanzeke kahle.
Ithangi lensimbi engenasici lithambekele ekukhipheni amanzi kanye nokuhlanza kalula.
Ama-opharetha angalungisa isivinini ukuze afane nomthamo wokukhiqiza.
Uma kuqhathaniswa namathangi okucwiliswa, le ndlela igcina isikhumba siqinile futhi igwema ukumanzisa ngokweqile.
I-Dragon Fruit Peeling & Inspection Conveyor
Le yunithi isekela ukuxebuka kwe-semi-automatic nge-ergonomic design.
Izisebenzi zisisusa mathupha isikhumba ngenkathi ibhande liyisa izithelo phambili.
Ama-drain aseceleni athwala ama-peels ukuze aphathe imfucuza.
Uma kuqhathaniswa neziteshi ezigcwele ezenziwe ngezandla, yonga isikhala futhi ithuthukisa isivinini.
Amamojula ozikhethela wokucwecwa okuzenzakalelayo angahlanganiswa emigqeni yamandla aphezulu.
I-Dragon Fruit Crushing and Pulping Machine
Le yunithi enemisebenzi emibili ichoboza isithelo futhi ihlukanise imbewu.
Isebenzisa i-serrated crusher roller nesikrini sesigubhu esizungezayo.
Umshini usebenza ngesilawuli sesivinini esiguquguqukayo ukuze uthole ukuphuma okuguquguqukayo.
Yehlisa okuqukethwe kwembewu emikhiqizweni ebushelelezi kanye nokubaba okuncane.
Uma kuqhathaniswa nama-pulpers ayisisekelo, inikeza ukunemba okuphezulu kokuhlukana kanye nesivuno.
I-Vacuum Evaporator ye-Dragon Fruit Concentrate
Lolu hlelo lwe-multi-effect lususa amanzi emazingeni okushisa aphansi.
Isebenzisa amajakhethi esitimu namaphampu evacuum ukwehlisa amaphuzu abilayo.
Igcina umbala, iphunga, nemisoco.
Ungafinyelela ku-65 Brix ukuthola isiraphu noma izinhlelo zokusebenza ezikhipha umbala.
Kubandakanya ukutholwa kwe-condensate okuzenzakalelayo kanye nesistimu yokulawula ye-Brix.
Idizayini efakwe ku-skid ehlangene yonga indawo yefekthri.
I-Tube-in-Tube Pasteurizer ye-Dragon Fruit
Lolu hlelo lushisisa ujusi ukuze lubulale amagciwane futhi lunwebe isikhathi seshalofu.
Umkhiqizo ugeleza ngeshubhu elingaphakathi kuyilapho amanzi ashisayo ezungeza ngaphandle.
Izinzwa zezinga lokushisa ziqinisekisa ukusebenza okuzinzile okungu-85–95°C.
Ixhuma ohlelweni lwe-CIP lokuhlanza okuzenzakalelayo.
Amamitha okugeleza akhelwe ngaphakathi asiza ukuqapha isivinini sokucubungula.
Lo mklamo uvimbela ukupheka ngokweqile futhi uvikela ukuqina kombala obomvu.
I-Freeze Dryer for Dragon Fruit Slices
Lesi somisi sisusa amanzi esithelweni esisikiwe ngaphandle kokushisa.
Uhlelo luba yiqhwa umkhiqizo futhi lunciphise iqhwa ngokuqondile.
Ivikela umsoco futhi igcina umbala ogqamile nokuma.
Ithreyi ngalinye liphethe amanani aqondile okulawula inqwaba.
Izinzwa ze-vacuum kanye nokufakwa kwegumbi kuqinisekisa ukonga amandla.
Uma kuqhathaniswa nokomisa komoya oshisayo, ukomisa iqhwa kunikeza umkhiqizo ophambili wokuthekelisa.
I-dragon fruit iyahlukahluka ngohlobo, ubukhulu, kanye nomswakama.
Ulayini we-EasyReal usebenza nawoinyama emhlophe, inyama ebomvu, futhionesikhumba esiphuziizinhlobo.
Silinganisa osayizi be-pulping mesh kanye nama-crusher roller ngokusekelwe ekuthambile kwesithelo kanye nokuminyana kwembewu.
Ijusi enembewu noma engenazo? Silungisa amamojula okuhlunga.
Ingabe ufuna ukushintsha kusuka kujusi entsha uye kuma-cubes omisiwe? Vele uhambise kabusha umkhiqizo ngemva kokucwecwa uye kumamojula wokusika nokomisa.
Amafomethi okukhiphayo asekelwe:
● Ijusi ehlanzekile noma ijusi enamafu (ibhodlela noma inqwaba)
● I-Puree nge-homogenization noma ngaphandle kwayo
● I-High Brix isiraphu igxile
● Izingcezu omisiwe, cubes, noma powder
● I-pulp eqandisiwe yokuthekelisa noma ukusetshenziswa kwesithako
Imojuli ngayinye isebenzisa amapayipi anqamula ngokushesha namafreyimu ajwayelekile.
Lokhu kwenza ukushintsha izindlela zokukhiqiza kusheshe futhi kunciphisa isikhathi sokuphumula.
I-EasyReal Dragon Fruit Processing Line iza neEJalimane SiemensPLC + HMI uhlelo lokulawulaeyenza imisebenzi yezitshalo ibe lula futhi ithuthukise ukungaguquguquki kwenqwaba.
Ungabona yonke imingcele yokukhiqiza—izinga lokushisa, izinga lokugeleza, ingcindezi, nesikhathi—ku-athinta iphaneli yesikrini.
Onjiniyela bethu bahlela kusengaphambili uhlelo lwesinyathelo ngasinye senqubo: ukuwasha, ukusunduza, ukuhwamuka, ukugcwalisa, ukugcwalisa, noma ukomisa.
Ama-opharetha angakwazi ukuqala noma amise amayunithi, alungise isivinini, futhi aguqule ama-setpoints okushisa ngokuthepha okumbalwa nje.
Izici Eziyinhloko:
● Ukuphathwa Kweresiphi:Londoloza futhi ulayishe izilungiselelo zamamodi wejusi, i-puree, i-concentrate, noma izithelo ezomisiwe.
● Isistimu ye-alamu:Ithola ukugeleza okungavamile, izinga lokushisa, noma ukuziphatha kwephampu bese ithumela izexwayiso.
● Amathrendi Esikhathi Sangempela:Landelela izinga lokushisa nokucindezela ngokuhamba kwesikhathi ukuze kuqinisekiswe inqwaba.
● Ukufinyelela kude:Ochwepheshe bangangena ukuze bathole usekelo noma babuyekezwe ngamarutha ezimboni.
● Ukungena Kwedatha:Khipha idatha yomlando ukuze uthole ukuhlolwa kwekhwalithi noma imibiko yokukhiqiza.
Lolu hlelo lusiza amaqembu amancane ukuthi aqhube umugqa ogcwele kahle, anciphise amaphutha omqhubi, futhi aqinisekise imiphumela engaguquki kuwo wonke amaqoqo.
Ukuthi ucubungula u-500 kg/h noma amathani angu-5/h, isistimu yokulawula ye-EasyReal ikunikezai-industrial-grade automation ngentengo engabizi kakhulu.
I-EasyReal isize amaklayenti kuemazweni angaphezu kuka-30yakha imigqa yokucubungula izithelo ye-turnkey eletha ikhwalithi, ukuthobela, nokulawula izindleko.
Imigqa yethu yezithelo zikadrako ithunyelwe eNingizimu-mpumalanga ye-Asia, eNingizimu Melika, nase-Afrika ukuze uthole ijusi, i-puree.
Kungakhathaliseki ukuthi wakha indawo entsha noma uthuthukisa esakho samanje, sinikeza:
● Ukuhlelwa kwesakhiwo kanye nomklamo wokusetshenziswangokusekelwe kusayithi lakho
● Ukucushwa ngokwezifisongemikhiqizo yokugcina efana nejusi, i-puree, isiraphu, noma izithelo ezomisiwe
● Ukufakwa nokugunyazwangonjiniyela abanolwazi
● Ukwesekwa komhlaba wonke ngemva kokuthengisakanye nokutholakala kwezingxenye ezisele
● Izinhlelo zokuqeqeshakubasebenzisi kanye nochwepheshe
I-Shanghai EasyReal Machinery Co., Ltd. ilethangaphezu kweminyaka engama-25 yesipiliyonikubuchwepheshe bokucubungula izithelo.
Sihlanganisaubunjiniyela obuhlakaniphile, izinkomba zomhlaba, futhiamanani athengekayokubakhiqizi bokudla babo bonke osayizi.
Izigaba zemikhiqizo
