I-Fruit Pulp / Puree Processing Line
Uhlelo lwethu lusetshenziswa kabanzi kuyo yonke imikhakha yokudla, yeziphuzo, neyokuthekelisa. Amacala okusebenza ajwayelekile afaka:
• I-Mango puree ye-nectar, imixube yejusi yasezindaweni ezishisayo, kanye nokuthunyelwa ngaphandle kwe-aseptic bag-in-box (ukucutshungulwa kwe-aseptic mango pulp)
• I-pulp katamatisi yeketchup, unamathise, nesoso ekheniwe (umshini wokwenza uketshezi lukatamatisi, umshini wokucubungula ukhuni lukatamatisi)
• I-apula puree yokudla kwezingane kanye nezikhwama zokudla okulula (umshini we-apula pulper)
• I-Guava ne-passion fruit puree yamayogathi, ama-smoothie, neziphuzo ezisebenzayo (umshini wokwenza i-guava pulp, umshini we-passion fruit pulp)
• I-puree yemifino (isb, ithanga, isanqante, isipinashi) yesobho, amasoso, namakhyubhu afriziwe (i-pulper yemifino)
Ulayini ngamunye ungakhiqiza amafomu amaningi okukhiphayo: i-puree elungele ukudliwa, i-concentrate yokunamathisela, izikhwama ezinamabala, noma isisekelo esingenalutho esinamasaka se-B2B. Kungakhathaliseki ukuthi umgomo wakho ifekthri ye-mango pulp eduze kwami noma umugqa wokukhiqiza u-pulp wezithelo eziningi, i-EasyReal iqinisekisa ukuhambisana namazinga okuphepha kokudla emhlabeni jikelele kanye nokwenza ngokwezifiso izimakethe ezihlukahlukene.
I-pulp yesithelo noma umugqa wokucubungula we-puree wuhlelo oluzinikele lokukhipha, ukucwenga, kanye nokuqiniswa kwe-pulp noma i-puree ezithelweni nemifino. Ngokungafani nemigqa yejusi, ehlukanisa okuqinile noketshezi, lesi simiso sigcina ukuthungwa kwemvelo kanye nefayibha yomkhiqizo, okuyenza ifanelekele iziphuzo eziwugqinsi, ujamu, ukudla kwezingane, nezisekelo zokupheka. Ulayini ngokuvamile uhlanganisa ukuwasha, ukuhlunga, ukuchotshozwa, ukusunduza, ukudambisa i-deaerating, ukufakwa kwe-pasteurizing, nokugcwalisa—ukuletha ukuvumelana okuphezulu, ukuhlanzeka, nokuzinza komkhiqizo.
Imigqa yokucubungula i-pulp yakwa-EasyReal ilungele izinhlobo eziningi zezithelo nemifino, okuhlanganisa umango, ubhanana, upopo, ugwava, uphayinaphu, sitrobheli, utamatisi, isanqante kanye nethanga. Imikhiqizo yokugcina ingaba ama-purees, ama-pulps, izisekelo eziqinile noma ezigxiliwe, ezisetshenziswa kakhulu kumajusi, ama-smoothies, ama-jam, amasoso, ukudla kwezingane, ama-ayisikhilimu, nokugcwaliswa kwebhikawozi.
Ngokungafani nokukhipha ijusi, ukukhiqizwa kwe-puree kudinga imishini ehambisanayo kanye nokugeleza okunengqondo ngenxa yokuqukethwe okuphezulu kwe-fiber, i-viscosity, kanye nokuthungwa okuthambile. Isibonelo:
• Umango kanye nobhanana bafuna ukushiswa ngaphambi kwesikhathi kanye nokupheshulwa kwezigaba ezimbili (umango pulper, inqubo yokwenza umango pulp)
• Utamatisi udinga ukulawula izinga lokushisa okunembile kanye nokumpompa okuqinile (imishini yokucubungula i-pulp katamatisi)
• Amagwava adinga ukusefa ngesivinini esikhulu ukuze asuse imbewu kanye nohlaza
• Ama-apula adinga ukuchotshozwa nokuhluzwa kahle ukuze athole upuree webanga lokudla kwezingane
Ngaphezu kwalokho, uhlobo lokukhiphayo luchaza umugqa wenqubo: ukulungiselelwa komshini wokwenza i-mango pulp okuthunyelwa ngaphandle kwe-aseptic kuyahluka emiklamo yemishini yejusi yemango ehloselwe ukufakwa kwesiphuzo esisha. I-EasyReal idizayina umugqa ngamunye kusukela ekwamukelweni kwezithelo okuluhlaza kuya ekupakishweni okuphelile, icabangela ukuziphatha kwezithelo okuyingqayizivele, isikhathi seshelufu esifiselekayo, kanye nemingcele yezindleko zokucubungula (izindleko zesitshalo sokucubungula umango).
Izithelo ezicutshungulwe zaba yi-puree zigcina izinhlanganisela ezibalulekile ze-bioactive. I-Mango pulp ine-β-carotene ephezulu kanye nama-enzyme asekela ukugaya. I-pulp ye-tomato inothile nge-lycopene, eyaziwa ngezinzuzo zayo ze-antioxidant kanye ne-anti-inflammatory. I-apula ne-guava puree ziyimithombo emihle kakhulu ye-fiber kanye ne-vitamin C.
Isistimu yethu isekela okuhlukile kokukhiphayo okufana nalokhu:
• I-pulp egxilile (nge-evaporator enemiphumela eminingi)
• I-puree yokudla kwezingane (usebenzisa izigcwalisi zesikhwama eziyinyumba)
• Izisekelo zezithelo zamasoso namayogathi
• Ama-puree cubes afriziwe noma unamathisele izitini
Umkhiqizo ngamunye wokugcina ubeka inqubo ehlukile:
• Inqubo yokukhiqiza i-mango pulp ibandakanya ukwelashwa kwe-enzymatic, deaeration, kanye nokugcwalisa isikhwama esingenalutho ebhokisini
• umshini wokwenza u-pulp wezithelo wezikhwama ezinama-spouted uhlanganisa ukuhlunga okucwebezelayo kanye namayunithi okugcwalisa ahlangene
• Iplanti yokucubungula i-pulp yezithelo ukuze kunamathiselwe i-export-grade paste idinga i-multi-stage pasteurization kanye nokugcwaliswa kwemigqomo
Ekucutshungulweni kwezithelo zasembonini, i-puree, i-pulp, ijusi, kanye nokunamathisela kumelela izinhlobo ezine zemikhiqizo ehlukene, ngayinye idinga izindlela ezihlukile zokucubungula, ukulawulwa kwe-viscosity, amazinga okubulala inzalo, namafomethi okupakisha:
●Ijusiiwuketshezi olucacile noma oluguqubele olukhishwa ezithelweni. Iqukethe i-fiber encane, futhi ngokuvamile ikhiqizwa ngokucindezela + ukucacisa/ukuhlunga, kulandelwa i-UHT noma i-pasteurization. Ingagcwaliswa ngokushisa, ifakwe ebhodleleni, noma ipakishwe ngendlela engajwayelekile.
●I-Pulpiyi-semi-liquid ukumiswa okuqukethe inyama yezithelo echotshoziwe kanye ne-fiber ethile. Yenziwa nge-pulping eqinile, ngokuvamile ngaphandle kwe-homogenization. I-Pulp ifanele iziphuzo ezenziwe ngomumo nezisekelo zezithelo, futhi ingadinga izibulala-magciwane ze-tubular ukuze ziphephe.
●I-Pureeiwumkhiqizo wezithelo obushelelezi, owugqinsi futhi ofanayo. Icutshungulwa nge-pulping emihle, ilandelwa yi-homogenization kanye ne-vacuum deaeration. Ngenxa ye-viscosity yayo ephezulu, idinga ukuvalwa kwe-tube-in-tube UHT futhi imvamisa igcwaliswa nge-aseptically ezikhwameni ezingu-5–220L ukuze zigcinwe noma zithekeliswe.
●Namathisela(inhlama yezithelo noma ukugxilisa ingqondo) okuqukethwe okuphezulu kwe-Brix, inguqulo enomswakama ophansi we-puree noma i-pulp. Ikhiqizwa nge-vacuum evaporation (isb, i-evaporator yefilimu ewayo), futhi iminyene kakhulu. Namathisela akulungile-ukudliwa; kungumkhiqizo osuqedwe kancane osetshenziswa ekuhlanganisweni okuqhubekayo, ukugcwalisa, noma ukwakhiwa kabusha.
Kafushane, umehluko oyinhloko ulele ekuthunjweni, okuqukethwe okuqinile, ukuqina kokucubungula, kanye nezidingo zokuvala inzalo/ukugcwalisa. I-EasyReal ihlinzeka ngezixazululo ezizinikele zohlobo ngalunye lomkhiqizo, kusukela ekucindezelweni nasekuhwamukeni kuye ekubulaweni kwe-UHT nokugcwalisa isikhwama se-aseptic.
Ngemikhiqizo yezimboni yezithelo ze-puree kanye ne-pulp edinga impilo ende yeshelufu nokuzinza kokuthekelisa, umugqa wokucubungula obalulekile uzungeza ubuchwepheshe obuthathu obubalulekile:I-Concentration, inzalo ye-UHT, kanye Nokugcwalisa Isikhwama Se-Aseptic.
1.Ukuhwamuka
Ifilimu ewayo noma i-evaporator ephoqelelwe yokujikeleza isusa amanzi amaningi ku-puree ngaphansi kwezimo ze-vacuum, ikhulise okuqinile okuncibilikayo (i-Brix) kuyilapho ilondoloza umbala kanye ne-flavour. Lesi sinyathelo sokugxila sinciphisa umthamo wesitoreji futhi sithuthukise ukusebenza kahle kokucubungula komfula.
2.I-Tube-in-Tube UHT Sterilizer
Ngenxa ye-viscosity ephezulu kanye nokuqukethwe kwefayibha yama-puree, izishintshisi zokushisa ze-tube-in-tube zilungele ukuvala inzalo okungaqondile ku-125–135°C. Lokhu kuqinisekisa ukuphepha kwe-microbial ngenkathi kunciphisa ukuwohloka komkhiqizo.
3.Aseptic Bag Filler
I-puree enziwe inzalo igcwaliswa ezikhwameni ze-aseptic ze-aluminium ezifakwe inzalo ngaphambili (1L–220L) endaweni evaliwe. Le phakheji iqinisekisa impilo ende yeshalofu ngaphandle kwesiqandisi futhi ifanele ukusatshalaliswa kwamazwe ngamazwe noma ukuxutshwa kwezimboni.
I-EasyReal ihlanganisa lezi zinhlelo ezintathu zibe isixazululo esingenamthungo, esizenzakalelayo sokusiza abakhiqizi ukuletha okuhlanzekile kwezithelo okuphephile, okugxilile, futhi okuqinile eshalofini emakethe yomhlaba.
I-EasyReal ihlanganisa uhlelo lokulawula oluzenzakalelayo ngokuphelele ku-pulp yayo yesithelo kanye nemigqa yokucubungula i-puree, iqinisekisa ukulawulwa okunembile kwezinga lokushisa, ukuqapha kwesikhathi sangempela, namarekhodi okulandelela ukuvala inzalo. I-interface yethu ye-PLC + HMI ivumela opharetha ukuthi balungise imingcele yokushisisa, baqaphe imijikelezo ye-CIP, futhi bashintshe phakathi kwamaresiphi ngomzamo omncane.
Ikakhulukazi ama-puree wezithelo aminyene, siwahambisaizibulala-magciwane ze-tube-in-tube UHTyakhelwe ukuphatha imikhiqizo ene-viscosity ephezulu ngaphandle kokungcola. Uhlelo luyaqinisekisaukubamba izinga lokushisa elinembilekanye nokushintshisana kokushisa okushelelayo, kunciphisa ukuwohloka kwekhwalithi kanye nobungozi bamagciwane.
Amajika okubulala inzalo kanye nengcindezi yesistimu kufakiwe futhi kungathunyelwa kwamanye amazwe, okuqinisekisa ukuhambisana ne-HACCP nemithetho yokuthekelisa.
Ukuthi ucubungula umango puree, i-banana pulp, noma unamathisele utamatisi, i-EasyReal iqinisekisa ukuvala inzalo kwakho kokubili kuphephile futhi kuyasebenza—ngokulawula okuhlakaniphile kuzo zonke izinyathelo.
Ukuhlinzeka ngomugqa wokucubungula isithelo oguquguqukayo futhi owenzeka ngokwezifiso, i-EasyReal inikeza amayunithi amaningi ongawakhetha angahlanganiswa ngokuya ngezidingo zokukhiqiza, izakhiwo zempahla eluhlaza, kanye nesakhiwo sezitshalo:
●Isistimu ye-Elevator: Ihambisa izithelo ezingavuthiwe esigabeni sokuwasha noma sokuchotshozwa, okuvumela ukugeleza kwezinto okuqhubekayo.
●Isigaba Sokuhlanza Nokuhlunga: Kufaka phakathi amawasha amabhamuza, amawasha ebhulashi, nezihlungi zamarola ukuze kususwe ukungcola, amaqabunga, nezithelo ezinokukhubazeka, okuqinisekisa ikhwalithi yezinto ezingavuthiwe.
●I-Crushing & Pulping System: Kuhlanganisa izingqimba zesando, ama-pulper, nezicwengisisi, ezenzelwe ukuhlephula izithelo zibe uketshezi noma okuhlanzekile kokuvumelana okudingekayo.
●I-Preheater: Ishisisa kancane umkhiqizo ukuze uvale ama-enzyme futhi uwulungiselele ukuvalwa inzalo.
●I-Homogenizer Yokucindezela Okuphezulu: Ihlakaza izinhlayiya ukuze kuzuzwe ukuthungwa okufanayo, okuvame ukusetshenziselwa i-puree ephuzwayo noma ukudla kwezingane.
●I-Vacuum Deaerator: Isusa umoya oboshiwe ukuze igweme i-oxidation futhi igcine umbala womkhiqizo, ukunambitheka, nempilo yeshelufu.
●Isistimu ye-CIP ezenzakalelayo: Yenza ukuhlanza endaweni yawo wonke amapayipi, amathangi, nezinhlelo zokuvala inzalo, iqinisekisa ukuphepha kokudla futhi inciphisa abasebenzi.
●Umshini Wokugcwalisa Onobukhulu Obuningi be-Aseptic: Ishintsha phakathi kwezikhwama eziyinyumba ezingu-5L, 20L, nezingu-220L, ezisekela kokubili ukukhiqizwa kwesilingo kanye nokuphumayo kwesikali sezimboni.
Lawa mamojula avumela abacubungula ukuthi bavumelane nomugqa wezithelo ezahlukene, amafomethi womkhiqizo, nezindinganiso zokuhlanzeka-ukuqinisekisa ukusebenza kahle kokukhiqiza isikhathi eside.
Ukukhetha ukucutshungulwa okufanele kuncike ezicini zomkhiqizo wakho wezithelo—noma ngabe isiphuzo se-pulp esine-viscosity ephansi, umango owugqinsi ozothunyelwa ngaphandle, noma isithelo esigxilile esisetshenziswa ekuhlanganiseni kwezimboni. I-EasyReal inikezela ngokusetha okuhambisanayo kokucubungula kwezinhlelo zokusebenza eziningi:
●Okwamajusi Aphuzwayo wePulp
Sebenzisa isistimu ye-pulping eyisisekelo, elandelwa yi-tubular UHT inzalo kanye nebhodlela le-PET noma ukugcwaliswa kwesikhwama. Ilungele iziphuzo zezithelo ezishisayo noma amajusi ane-pulp ane-viscosity emaphakathi.
●Okwamapuree Aminyene (isb., Umango, Ubhanana, Ugwava)
Hlanganisa i-pulping emihle, i-vacuum deaeration, inzalo ye-tube-in-tube, kanye nokugcwaliswa kwesikhwama se-aseptic. Lokhu kuqinisekisa izinga eliphezulu lomkhiqizo, impilo yeshalofu ende, nokufaneleka kokuthekelisa kanye nokusetshenziswa kwezimboni.
●Okokunamathisela Kwezithelo Ezigxilile
Hlanganisa i-vacuum evaporation system (ifilimu eliwayo noma ukujikeleza okuphoqelekile) ngokuvala inzalo nokugcwaliswa kwe-aseptic. Kunconyelwe unamathisela utamatisi, i-guava concentrate, nezisekelo zezithelo zezimboni.
●Okokudla Kwezingane noma I-Functional Puree
Bandakanya i-homogenization yokucindezela okukhulu, ukuhlanganisa i-Brix okunembile, kanye nokuqapha okuqinile kokuvala inzalo. Inika amandla ukuthungwa okushelelayo, ukunambitheka okungaguquki, nokupakishwa okuphephile kwezimakethe ezibucayi.
Kungakhathaliseki ukuthi umkhiqizo wakho, onjiniyela be-EasyReal bangancoma inhlanganisela efanele yamamojula, ukusebenza kahle kokulinganisa, izindleko, nokuthobela imithetho.
Kusukela ekwamukelweni kwezithelo ezintsha kuya ekugcwalisweni kwezikhwama ze-aseptic, i-EasyReal iletha i-pulp yezithelo ehlanganiswe ngokugcwele nezixazululo zokucubungula i-puree eziklanyelwe umkhiqizo wakho, umthamo, nezinjongo zemakethe. Noma ngabe ukhiqiza umango puree ukuze uthekeliswe, i-banana pulp yokwenza isiphuzo, noma unamathisele utamatisi ukuze utholakale ezimbonini—sinobuchwepheshe, okokusebenza, kanye nolwazi lomhlaba wonke ukusekela iphrojekthi yakho.
Ngemuva kokukhiqiza nokuthunyelwa kwemishini, ithimba lethu lihlinzeka:
●Ukufakwa kusayithi noma ukude nokusetshenziswa
●Ukugijima kwesivivinyo nokuthuthukiswa kokusebenza
●Ukuqeqeshwa komsebenzisi nokusetha i-SOP
●Ukwesekwa kobuchwepheshe ngemuva kokuthengisa kanye nesiqondiso sokulungisa
Sisize amakhasimende emazweni angaphezu kuka-30 ukuthi aqalise izitshalo ezihlanzekile zezithelo—kusuka kumalebhu amancane kuya emigqeni yezimboni ephelele.
Xhumana nathi namuhlaukuze uthole icebo lesakhiwo elenziwe ngendlela oyifisayo, isilinganiso sokukhiqiza, kanye nezicaciso zemishini yephrojekthi yakho yokucubungula izithelo.
