Izithelo Pulper Machine
I-EasyRealIzithelo Pulper Machineisebenzisa i-paddle ejikelezayo enesivinini esikhulu kanye nesistimu yokuhlola i-mesh ukuze ihlukanise izicubu zezithelo futhi ikhiphe i-pulp ebushelelezi ngenkathi ihlukanisa izingxenye ezingathandeki njengembewu, izikhumba, noma izigaxa ze-fiber. Idizayini ye-modular yomshini ivumela ukumiswa kwesiteji esisodwa noma okukabili, okuqinisekisa ukuguquguquka kwezidingo ezahlukene zomkhiqizo.
Yakhelwe ngokuphelele ngensimbi engagqwali yezinga lokudla i-SUS 304 noma engu-316L, iyunithi inezikrini ezishintshashintshayo (0.4–2.0 mm), isivinini esilungisekayo esishintshashintshayo, kanye nokuqaqa okunganamathuluzi ukuze kuhlanzwe. Umthamo wokukhiphayo usukela ku-500 kg/h ukuya phezu kwamathani ayi-10/h, kuye ngosayizi wemodeli nohlobo lwempahla.
Izinzuzo ezibalulekile zobuchwepheshe zifaka:
-
Isivuno esiphezulu se-pulp (>90% izinga lokutakula)
-
Ukucoleka nokuthungwa okulungisekayo
-
Ukusebenza okuqhubekayo nokusetshenziswa kwamandla okuphansi
-
Ukucubungula okumnene ukuze kugcinwe ukunambitheka nemisoco
-
Ifanele kokubili izinqubo ezishisayo nezibandayo ze-pulping
Lo mshini uhlanganiswe kabanzi emigqeni ye-puree yezithelo, izitshalo zokudla kwezingane, izimboni zokunamathisela utamatisi, kanye neziteshi zokucubungula ijusi - kuqinisekisa ikhwalithi yomkhiqizo engaguquki kanye nokuthembeka kokusebenza.
Umshini we-Fruit Pulper ulungele uhla olubanzi lwezinhlelo zokusebenza zokucubungula izithelo nemifino, okuhlanganisa:
-
Utamatisi unama, i-sauce, ne-puree
-
I-Mango pulp, i-puree, nokudla kwezingane
-
I-Banana puree ne-jam base
-
Isosi ye-apula kanye nokukhiqizwa kwejusi enamafu
-
I-Berry pulp ye-jam noma ukugxilisa ingqondo
-
I-peach kanye ne-apricot puree yokubhaka
-
Izisekelo zezithelo ezixutshiwe zeziphuzo noma ama-smoothies
-
Ukugcwaliswa kwebhikawozi, ama-dessert, nezingxube zobisi
Ezitshalweni eziningi zokucubungula, i-pulper isebenza njengecore unitkulandela ukuchotshozwa noma ukushisa kuqala, ukunika amandla ukusebenza okushelelayo komfula njengokwelashwa kwe-enzymatic, ukugxilisa ingqondo, noma ukuvalwa kwe-UHT. Umshini ubaluleke kakhulu lapho ucubungula izithelo ezine-fibrous noma ezinamathelayo lapho kudingeka khona ukuhlukaniswa okunembile ukuze uhlangabezane nezindinganiso zokuthungwa komkhiqizo.
Ukukhipha i-pulp yekhwalithi ephezulu akulula njengokugaya isithelo - izinto zokusetshenziswa ezihlukile zidinga ukuphathwa okuhlukile ngenxa ye-viscosity yazo, okuqukethwe kwefayibha, kanye nokuqina kwesakhiwo.
Izibonelo:
-
i-Mango: i-fibrous enetshe elikhulu elimaphakathi - idinga i-pre-crusher kanye ne-double-stage pulping
-
Utamatisi: umswakama ophezulu onembewu - udinga i-fine mesh pulping + decanter
-
Ibhanana: okuqukethwe isitashi esiphezulu - kudinga ukudonsa ngesivinini esincane ukuze kugwenywe i-gelatinization
-
i-apula: ukuthungwa okuqinile — ngokuvamile kudinga ukushisisa kwangaphambili ukuze kuthambe ngaphambi kokudonsa
Izinselelo zihlanganisa:
-
Ukugwema ukuvala isikrini ngesikhathi sokusebenza okuqhubekayo
-
Ukunciphisa ukulahleka kwe-pulp ngenkathi uqinisekisa ukususwa kwembewu/isikhumba
-
Ukugcina iphunga nezakhamzimba ngesikhathi se-pulping eshisayo
-
Ukuvimbela i-oxidation kanye namagwebu ezintweni ezibucayi
I-EasyReal iklama imishini yayo yokudonsa ngeama-rotor aguquguqukayo, izinketho zesikrini eziningi, futhiama-motors-speed motorsukuze unqobe lezi zinkimbinkimbi zokucubungula - ukusiza abakhiqizi bathole isivuno esikhulu, ukungaguquguquki okufanayo, nokugeleza okuthuthukisiwe komfula.
I-pulp yezithelo inothilei-fiber, ushukela wemvelo, namavithamini- okwenza kube isithako esibalulekile ekudleni okunomsoco njengamapuree ezingane, ama-smoothie, namajusi agxile empilweni. Isibonelo, i-mango pulp iletha i-β-carotene ephezulu kanye novithamini A, kuyilapho i-banana puree inikeza i-potassium nesitashi esimelana nenzuzo ekugayeni ukudla.
Inqubo ye-pulping iphinde inqume umkhiqizo wokugcinaukuthungwa, ukuzwa komlomo, nokuzinza kokusebenza. Ngokuya ngezidingo zemakethe, i-pulp yezithelo ingasetshenziswa njenge:
-
Isisekelo sejusi eqondile (okunamafu, iziphuzo ezinothayela)
-
Isandulela se-pasteurization kanye nokugcwaliswa kwe-aseptic
-
Isithako esiphuzweni esibilile (isb, i-kombucha)
-
I-pulp eqedwe kancane yokuthekelisa noma ukuhlanganisa okwesibili
-
Isisekelo sejamu, ijeli, amasoso, noma iyogathi yezithelo
Umshini we-EasyReal wenza abakhiqizi bakwazi ukushintsha phakathi kwalezi zinhlelo zokusebenza ngeizikrini ezishintshekayo, lungisa ukulungiswa kwepharamitha, futhiukukhishwa kwemikhiqizo ehlanzekile- Ukuqinisekisa ikhwalithi ye-premium pulp kuzo zonke izingxenye.
Ukukhetha ukucushwa kwe-pulper okulungile kuncike kulokhu:
Amandla Okukhiqiza
Izinketho kusuka ku-0.5 T/h (inqwaba encane) kuya ku-20 T/h (imigqa yezimboni). Cabangela amandla okuchotshozwa okukhuphuka nomfula kanye namandla ethangi lokubamba phansi ukuze uhambisane nokuphumayo.
Qeda Uhlobo Lomkhiqizo
-
I-pulp enhle yokudla kwezingane→ i-pulper enezigaba ezimbili + isikrini esingu-0.4 mm
-
Isisekelo sejusi→ i-pulper yesiteji esisodwa + isikrini esingu-0.7 mm
-
Isisekelo se-Jam→ isikrini esimaholoholo + isivinini esinensayo ukuze ugcine ukuthungwa
⚙Izici ze-Raw Material
-
Izithelo ze-fiber ephezulu → i-rotor eqinisiwe, ama-blade abanzi
-
Izithelo ezinoshukela → ukusetshenziswa kwensimbi engagqwali engu-316L
-
Izithelo ezinamathelayo noma ezifaka i-oxidizing → isikhathi esifushane sokuhlala nokuvikelwa kwegesi engasebenzi (kuyakhetheka)
Izidingo Zenhlanzeko Nezokunakekelwa
Ukuqaqa ngokushesha, ukusebenzisana kwe-auto-CIP, kanye nesakhiwo sohlaka oluvulekile lokuhlolwa okubonakalayo kuyisihluthulelo sezikhungo ezinokushintshwa okuvamile komkhiqizo.
Ithimba lethu lezobuchwepheshe linikeza iziphakamiso zesakhiwo kanye nezincomo zemeshi zohlobo oluthile lwesithelo ukuze kuqinisekiswe ukufana okuhle phakathi komshini nenqubo.
Inqubo ye-pulping evamile emugqeni wokucubungula isithelo ilandela lezi zinyathelo:
-
Ukwamukela Nokuhlunga Izithelo
Izithelo ezingahluziwe zihlungwa ngokubonakalayo nangemishini ukuze kutholwe iziphambeko noma ukungahambi kahle kosayizi. -
Ukugeza Nokuxubha
Amayunithi ewasha anengcindezi ephezulu asusa inhlabathi, izibulala-zinambuzane, nezinto zangaphandle. -
Ukuchoboza noma ukushisa ngaphambili
Ngezithelo ezinkulu ezinjengomango noma i-apula, i-crusher noma i-preheater ithambisa impahla eluhlaza futhi ibhidlize isakhiwo. -
Ukudla kumshini we-Pulper
Isithelo esichotshoziwe noma esenziwe ngaphambili siphonswa ku-pulper hopper ngokulawula izinga lokugeleza. -
Ukukhishwa kwe-Pulp
Ama-rotor blades aphusha impahla ngensimbi engenasici, ehlukanisa imbewu, ikhasi, kanye ne-fibrous matter. Okukhiphayo kuyi-pulp ebushelelezi enokuqina okuchazwe ngaphambilini. -
I-Pulping yesibili (Ongakukhetha)
Ukuze uthole isivuno esiphezulu noma ukuthungwa okucolisekileyo, i-pulp idlulela kuyunithi yesigaba sesibili enesikrini esicolekile. -
Ukuqoqwa kwe-Pulp kanye nokugcina umthamo
I-Pulp igcinwa emathangini afakwe ibhafa ukuze kuqhutshekwe nomfula (i-pasteurization, ukuhwamuka, ukugcwaliswa, njll.) -
Umjikelezo Wokuhlanza
Ngemuva kokuqedwa kwe-batch, umshini uhlanzwa kusetshenziswa i-CIP noma ukuhlanza ngesandla, ngesikrini esigcwele kanye nokufinyelela kwe-rotor.
Emgqeni wokukhiqiza ophelele wezithelo, iIzithelo Pulper Machineisebenza eduze kwamayunithi ambalwa abalulekile akhuphuka nomfula. Ngezansi ukuhlukaniswa okuningiliziwe kwemishini eyinhloko:
I-Fruit Crusher / I-Pre-Breaker
Kufakwe ngaphambi kwe-pulper, le yunithi isebenzisa izindwani noma amarola anamazinyo ukuze iphule izithelo eziphelele njengotamatisi, umango, noma i-apula. Ukuchotshozwa kwangaphambili kunciphisa usayizi wezinhlayiyana, kuthuthukisa ukusebenza kahle kwe-pulping kanye nesivuno. Amamodeli afaka izilungiselelo zegebe ezilungisekayo kanye namamotho alawulwa imvamisa.
I-Single/Double-Stage Pulper
I-EasyReal inikeza ukulungiselelwa kwesiteji esisodwa kanye nesigaba esikabili. Isigaba sokuqala sisebenzisa isikrini esimahhadla ukususa isikhumba nembewu; isigaba sesibili sihluza i-pulp ngokusebenzisa i-mesh ecolekile. Ukusetha okunezigaba ezimbili kulungele izithelo ezine-fibrous njengomango noma i-kiwi.
Izikrini Ezishintshekayo (0.4–2.0 mm)
Enhliziyweni yomshini kunesistimu ye-mesh yensimbi engagqwali. Abasebenzisi bangashintsha osayizi bemeshi ukuze balungise ukucoleka kwe-pulp - ilungele imikhiqizo ehlukene efana nokudla kwezingane, ujamu, noma isisekelo sesiphuzo.
I-High-Speed Rotor + Paddle Assembly
Inikwa amandla injini enesivinini esishintshayo, izigwedlo ezinesivinini esikhulu ziyaphusha futhi zigunde isithelo esikrinini. Ukwakheka kwe-blade kuyahlukahluka (okugobile noma okuqondile) ukuze kuhambisane nezinhlobonhlobo zezithelo. Zonke izingxenye zenziwe ngensimbi engagqwali engagugi.
I-Open-Frame Base Design
Iyunithi inohlaka oluvulekile lwensimbi engagqwali ukuze luhlolwe kalula futhi luhlanzwe ngendlela ehlanzekile. I-drainage engezansi namasondo e-caster angakhethwa avumela ukuhamba nokugcinwa okulula.
Imbobo yokukhipha kanye nezinsalela
I-Pulp iphuma phakathi nendawo ngokusebenzisa amandla adonsela phansi, kuyilapho imbewu nezikhumba zikhishwa eceleni. Amanye amamodeli asekela uxhumo kuma-screw conveyors noma amayunithi okuhlukanisa uketshezi oluqinile.
Le miklamo yenza i-EasyReal's pulper ibe phezulu kunezinhlelo ezijwayelekile ekuzinzeni, ekuguquguqukeni nasekuhlanzekeni, futhi isetshenziswa kakhulu kutamatisi, umango, kiwi, kanye nemigqa ye-puree exutshwe izithelo.
I-EasyRealIzithelo Pulper Machineiguquguquka kakhulu, iklanyelwe ukuphatha uhla olubanzi lwezinhlobo zezithelo futhi ivumelane nezidingo zemikhiqizo ehlukahlukene:
I-Raw Ehambisanayo
-
Izithelo ezithambile: ubhanana, ipapaya, istrawberry, ipentshisi
-
Izithelo eziqinile: i-apula, i-pear (idinga ukushisa kwangaphambili)
-
Okunamathelayo noma okunesitashi: umango, igwava, ijube
-
Izithelo ezinembewu: utamatisi, i-kiwi, izithelo zothando
-
Amajikijolo anezikhumba: amagilebhisi, amajikijolo (asetshenziswa nge-coarse mesh)
Izinketho Zokuphuma Komkhiqizo
-
I-puree eqinile: okokufaka ujamu, amasoso, nokugcwalisa ibhikawozi
-
I-puree enhle: okokudla kwezingane, izingxube zeyogathi, nokuthekelisa ngaphandle
-
Ama-purees ahlanganisiwe: ubhanana + sitrobheli, utamatisi + isanqante
-
I-pulp ephakathi: ngokugxilisa okwengeziwe noma ukuvala inzalo
Abasebenzisi bangashintsha kalula phakathi kwemikhiqizo ngokushintsha izikrini ze-mesh, ukulungisa isivinini se-rotor, kanye nezindlela zokuphakela ezivumelanisa nezimo - ukukhulisa i-ROI ngokusebenzisa amandla emikhiqizo eminingi.
Kungakhathaliseki ukuthi wethula umkhiqizo we-frue puree noma ukhulisa umthamo wokucubungula wezimboni,I-EasyRealiletha izixazululo eziphelele zokukhishwa kwe-pulp yezithelo - kusukela esithelweni esingavuthiwe kuya kumkhiqizo wokugcina opakishiwe.
Sihlinzeka ngedizayini ephuma ekupheleni okuhlanganisa:
-
Ukubonisana kobuchwepheshe nokukhetha komshini
-
Izinhlelo ezenziwe ngezifiso ze-2D/3D nemidwebo yenqubo
-
Imishini ehlolwe efekthri enokufakwa ngokushesha esizeni
-
Ukuqeqeshwa komsebenzisi kanye namamanuwali abasebenzisi bezilimi eziningi
-
Ukusekelwa komhlaba wonke ngemva kokuthengisa kanye nesiqinisekiso sezingxenye ezisele
Xhumana ne-EasyReal Machinerynamuhla ukucela isiphakamiso sephrojekthi yakho, imininingwane yomshini, kanye nekhotheshini. Sikusiza ukuthi uvule amandla aphelele okucubungula izithelo - ngokunemba kwemboni, ukuthuthukiswa okuvumelana nezimo, nokusebenza kahle okuzinzile.
