I-Sea Buckthorn Processing Line
II-EasyReal Sea Buckthorn Processing Lineiphatha zonke izigaba kusukela ekudleni izithelo ezintsha kuya ekufakweni komkhiqizo oqediwe. Lolu hlelo lucubungula amajikijolo e-sea buckthorn ewonke—amasha, afriziwe, noma ahlanzwe ngaphambili—ngochungechunge lwezinyathelo zokuhlanzeka, zebanga lokudla ukuze kukhiqizwe imikhiqizo ephambili enokulahlekelwa okuncane kwezakhi.
Sihlanganisa ukugeleza kwemikhiqizo eminingi:
● Sula ijusikusuka kujusi eluhlaza ecindezelwe ngebhande futhi ecaciswe nge-enzymatic.
● Ijusi ye-Pulpnge-fiber ephezulu kanye ne-pectin yemvelo.
● Amafutha embewu acindezelwe ngokubandayo noma amaphakathiekhishwe embewini ehlukanisiwe.
● I-Pureeukusetshenziswa kojamu, ukudla okusebenzayo, nezisekelo zeyogathi.
● Gxilangefilimu ewayo noma ama-evaporator anemiphumela eminingi.
● Impushanangokumisa isifutho noma ukomisa iqhwa (amamojula angakhethwa).
Wonke ulayini uyi-modular. Amakhasimende anganwebeka ukusuka kujusi kuye kuwoyela noma ukusuka ku-puree kuye kumpushana. Imishini yethu yensimbi engagqwali iqinisekisa ukuphepha kokudla, kuyilapho ukwelapha ukushisa okuthambile kuvikela imisoco ebucayi ye-sea buckthorn. Uthola okukhiphayo okungaguquki, ukuhlanzwa okulula kwe-CIP, nokulawulwa kwedijithali okulandelekayo.
I-sea buckthorn yaziwa ngayoizakhi zokuqinisa amasosha omzimba, i-pulp enothile nge-antioxidant, futhiamafutha embewu enenani eliphezulu. Ulayini we-EasyReal usekela abakhiqizi kuzo zonke izimboni eziningi:
● Imikhiqizo yejusiukukhiqiza ijusi yebhodlela ecacile noma ye-pulp.
● Izinkampani ezisiza ezempiloukukhipha imbewu noma uwoyela we-pulp kuma-capsules.
● Ukudla kwezinganeukusebenzisa i-puree njengesisekelo sokusebenza.
● Thumela amaphrosesaukwenza i-sea buckthorn igxile noma impushana yokuthutha uhambo olude.
● Abakhiqizi bezimonyoukusebenzisa amafutha ahlanzekile ekwakhiweni kokunakekelwa kwesikhumba.
Amasistimu ethu asebenza ku:
● Amapulazi amajikijolo aseYurophu (imigqa engu-1-2 t/h).
● Izimboni zejusi zase-Asia Ephakathi (imigqa engu-5 t/h).
● Amalebhu engeziwe aseShayina (anokukhishwa kwamafutha abandayo).
● I-Nordic fruit-powder exporters (enokomiswa kweqhwa).
Noma ngabe umkhiqizo wakho wokugcina, sakha ulayini wakho wokugeleza okuzinzile, ukuthobelana nenhlanzeko, kanye nokumosha okuncane. Noma ngabe usemikhakheni yokudla, yezempilo, noma yezimonyo, i-EasyReal ivumelanisa okokusebenza kwakho nezinjongo zakho.
Ukukhetha umugqa wokucubungula we-sea buckthorn ofanele kuncike kuweukugxila komkhiqizo, nsuku zonke, futhiisitayela sokupakisha. I-EasyReal inikeza izindlela eziningi zokucushwa:
Ngevolumu yokuphumayo:
● <500 kg/h: Ilungele izikhungo ze-R&D noma ukukhishwa kukawoyela we-premium boutique.
● 1–2 t/h: Amafekthri amaphakathi anemikhiqizo eminingi (ijusi + amafutha).
● 3–5 t/h: Ijusi yezimboni noma amafekthri ahlanzekile ane-automation egcwele.
Ngohlobo Lomkhiqizo:
● Umugqa wejusi: Kufaka ukucindezelwa kwebhande, i-enzymatic clarifier, i-UHT, ukugcwalisa.
● Ulayini wamafutha: Ingeza isihlukanisi sembewu, ukucindezela okubandayo/i-centrifuge, ukuhlunga.
● Umugqa we-Puree: Isebenzisa i-pulper, finisher, deaerator, pasteurizer.
● Gxilisa umugqa: Ingeza i-vacuum evaporator, ukutholwa kwephunga.
● Umugqa wempushana: Ingeza i-spray dryer noma i-freeze dryer module.
Ngezidingo Zokupakisha:
● I-Aseptic bag-in-drum (ye-concentrate/puree)
● Ingilazi/amabhodlela e-PET (yejusi)
● Ama-sachets amancane (amafutha noma impushana)
Sitshele imigomo yakho. Sizoklama ukugeleza ngokwezifiso okuhlangabezana nesikali sakho nemakethe.
I-Raw Material → Ukuhlanza → Ukubhidliza / Ukuchoboza → Ukuhlukaniswa Kwejusi Nogaxekile → Ukukhipha Uwoyela → Ukucaciswa / Ukufakwa Kwe-Pasteurization → Ukugxila (kuyakhetheka) → Ukugcwalisa noma Ukomisa
Nakhu ukuhlukaniswa:
1.Ukwamukela Nokugeza:Isikrini esidlidlizayo + iwasha yebhamuza isusa ukungcola namahlamvu.
2.Ukudonsa nokucwenga:Phula izithelo ze-seabuckthorn ukuze uhlukanise izingxenye ezisebenzisekayo ezifana ne-pulp nejusi, ususe ukungcola, futhi ubeke isisekelo sokucutshungulwa okulandelayo. Isinyathelo sokucutshungulwa esicolisisiwe ngemuva kokudonsa sihlose ukuthuthukisa ukuthungwa, ukunambitheka kanye nokuzinza kwe-pulp ye-seabuckthorn kanye nokuthuthukisa ikhwalithi yomkhiqizo.
3.Ukuhlukaniswa kwamafutha:Imbewu iyomiswa, icindezelwe noma ifakwe phakathi kumafutha acindezelwe ngokubandayo.
4.Ukucaciswa:Ijusi icaciswe nge-decanter/disc separator noma amathangi e-enzyme.
5.I-Pasteurization:Isibulali magciwane se-tube-in-tube noma sepuleti sishisisa ijusi/i-puree ku-85–95°C.
6.Ukugxila:I-evaporator yefilimu ewayo isusa amanzi (ukugxila).
7.Ukugcwalisa:Isigcwalisi se-Aseptic, isigcwalisi esishisayo, noma isigcwalisi sebhodlela kuya ngomkhiqizo.
8.Ukomisa (ongakukhetha):Isomisi esifuthayo noma esomisi esiqandisayo sikhiqiza impushana.
Zonke izinyathelo zixhumene ngokuqinile. I-automation yethu iqinisekisa izinguquko ezisheshayo kanye nemiphumela ehlanzekile.
① Iwashi lebhamuza le-Sea Buckthorn
Lesi siwashi sisebenzisa isiphithiphithi somoya namanzi ukuhlanza kahle isithelo. Iphakamisa uthuli, amaqabunga, nenhlabathi elula ngaphandle kokulimaza amajikijolo athambile.
I-washer ihlanganisa:
● Ithangi lensimbi engagqwali elinamapayipi afutha umoya.
● Izindawo zokuchichima nokukhipha inhlabathi.
● I-Conveyor lift uye esigabeni esilandelayo.
Ivikela isikhumba esincane se-sea buckthorn futhi iqinisekisa ukungena okuphephile ezinqubweni ezingezansi. Uma kuqhathaniswa namawasha okuxubha, iphatha amajikijolo abuthakathaka kangcono futhi inciphisa ukulahleka kwezithelo.
② I-Sea BuckthornUmshini Wokudonsa Nokucwenga
Ukuchotshozwa Okuphumelelayo: Kufakwe izakhi zokuchoboza ezibukhali nezingagugi (njengama-blade namadiski anamazinyo), zichoboza ngokushesha isikhumba esincanyana nenyama yamajikijolo e-sea buckthorn kuyilapho zivimbela ukuchotshozwa kwembewu ngokweqile okungaholela ekuchithekeni kukawoyela nokungcoliswa kwe-pulp.
Ukwehlukaniswa Okunembile: Isikrini sokugreda esakhelwe ngaphakathi (esinosayizi wemeshi ofanelaniswe nosayizi wamajikijolo we-sea buckthorn, ngokuvamile u-0.5-2mm) sihlukanisa ngempumelelo i-pulp nejusi kusukela eziqwini, ukungcola, kanye nembewu eqinile, ngaleyo ndlela kuthuthukiswe ukusetshenziswa kwempahla eluhlaza.
Isakhiwo Esihlanzekile Kalula: Ingaphakathi elibushelelezi lomshini nezinto ezikhiphekayo (njengesikrini nama-blades) kusiza ukuhlanzwa, ukuthobelana nezindinganiso zokuhlanzeka kokucubungula ukudla kanye nokuvimbela uketshezi olusele ekuwohlokeni nasekungcoliseni iqoqo elilandelayo lezinto zokusetshenziswa.
Izilungiselelo Zepharamitha Eguquguqukayo: Igebe lokugaya, isivinini, noma ukucindezela kungalungiswa ukuze kuhlangatshezwane nezidingo zomkhiqizo (njengokucaca kwejusi noma ukungaguquguquki kwe-puree) ukuze kube nokulawula okuguquguqukayo kosayizi wezinhlayiyana ze-pulp.
Inhlanzeko Nokuphepha: Izingxenye ezixhumene nomkhiqizo zenziwe ngensimbi engagqwali yezinga lokudla (njenge-304 noma 316), ekwazi ukumelana nokushisa futhi imelana nokugqwala, futhi inophawu oluqinile lokuvikela ukungcola kwangaphandle.
③ I-Seed Buckthorn Oil Centrifuge
I-centrifuge ihlukanisa uwoyela nembewu ngokuphotha ngesivinini esikhulu.
Ifaka phakathi:
● Isigubhu sensimbi engagqwali kanye nesistimu yokukhipha uketshezi oluqinile.
● Ibhalansi ehlakaniphile yokusebenza okuzinzile.
● Ithangi lokuqoqa uwoyela elineyunithi yokuhlunga.
Igwema ukulimala kokushisa okuvamile ezindaweni zokunyathelisa ezikhiphayo futhi ifanele kokubili uwoyela we-pulp kanye nokutholwa kukawoyela wembewu.
④ I-Sea Buckthorn Vacuum Evaporator
Le evaporator isusa amanzi emazingeni okushisa aphansi, ivikela ukunambitheka kanye novithamini C.
Idizayini yefilimu ewayo ivumela:
● Ukushintshaniswa kokushisa okusheshayo nesikhathi esiphansi sokuhlala.
● Ukonga amandla ngokusetha okunemiphumela eminingi.
● Ukubuyisela iphunga ukuze kulondolozwe ukunambitheka.
Uma kuqhathaniswa nokubilisa okuvulekile, igcina imisoco eminingi futhi yehlisa izindleko zokusebenza ngo-30-40%.
⑤ Umshini Wokugcwalisa I-Sea Buckthorn Aseptic
Lesi sigcwalisi sipakisha ijusi noma i-puree ezikhwameni noma emabhodleleni angenalutho ngaphandle kokungcoliswa kabusha.
Izici zifaka:
● I-CIP/SIP ukuzihlanza nokuvala inzalo.
● Ukugcwalisa okunembayo okuphezulu ngezinzwa zesisindo.
● Ihambisana nezikhwama ezingu-5–220L noma izinto zokuthutha amabhodlela.
Iqinisekisa ukuphepha kokudla kanye nempilo ende yeshelufu, ilungele imikhiqizo esezingeni lokuthekelisa.
I-EasyReal Sea Buckthorn Processing Line isebenza nalokhu:
● Amajikijolo amasha
● Amajikijolo afriziwe e-IQF
● Isithelo esivutshiwe noma esigayiwe ngaphambili
Ungashintsha phakathi:
● Sula ijusi kanye nejusi ye-pulp.
● Amafutha acindezelwe ngokubanda namafutha aphakathi.
● I-puree yokuqina okukodwa kanye nokugxila okukhulu.
● Imikhiqizo ewuketshezi nezimpushana.
Umugqa ngamunye uvumela ukuphuma okukabili: ijusi + amafutha, noma i-puree + concentrate. Ungakwazi futhi ukweqa noma wengeze amamojula (isb., isikhiya sikawoyela, isihwamuko, isomisi) ngokusekelwe ekushintsheni isidingo.
Senza kube lula ukwandisa umthamo wakho noma ukushintsha amafomethi omkhiqizo. Yonke imojula ixhuma ngamapayipi alungele i-CIP futhi ilawulwa kusukela kusikrini esimaphakathi se-HMI. Asikho isidingo sokusebenza kabusha okukhulu lapho uthuthukiswa.
I-EasyReal ihlomisa wonke umugqa wokucubungula i-sea buckthorn nge-i-centralized PLC + HMI uhlelo lokulawula oluhlakaniphile. Lokhu kuqinisekisa ukukhiqizwa okushelelayo, ukuqapha kwesikhathi sangempela, nokulawula okunembayo kuzo zonke izigaba—kusuka ekudlalweni kwamajikijolo aluhlaza kuya ekugcwalisweni kwe-aseptic.
Isistimu yethu ihlanganisa:
● Isikrini esithintwayo HMI: Ama-opharetha angalungisa amazinga okushisa, amazinga okugeleza, kanye nesikhathi kusixhumi esibonakalayo esinembile. Bangakwazi ukubona ama-alamu, amalogi okukhiqiza, nesimo semishini ngesikhathi sangempela.
● I-PLC Automation: Zonke izinto ezisetshenziswayo eziyinhloko—imishini yokunyathelisa, ama-centrifuge, izibulala magciwane, izigcwalisi—zixhumana nge-Siemens noma i-Omron PLC. Ixhumanisa isivinini sezimoto, ukusebenza kwama-valve, nokuxhumana kokuphepha.
● Ukuphathwa Kweresiphi: Abasebenzisi bangashintsha izinhlobo zomkhiqizo (isb, ijusi → ukugxilisa ingqondo → i-puree) ngokulayisha amapharamitha asethiwe. Lokhu kunciphisa isikhathi sokushintsha kanye nephutha lomuntu.
● Ukungena Kwedatha: Uhlelo lurekhoda amazinga okushisa, amazinga okucindezela, idatha yokugeleza, nokubalwa kwenqwaba.
● Ukusekela Okukude: Onjiniyela bethu bangafinyelela isistimu yakho ku-inthanethi ukuze bahlole izinkinga noma basize ukuthuthukisa ukusebenza kahle.
Uma kuqhathaniswa nokusetha okwenziwa ngesandla noma kwe-semi-auto, isistimu yethu ehlakaniphile:
● Inciphisa isikhathi sokuqalisa futhi ithuthukise ukunikezwa kweshifu.
● Yehlisa amaphutha ekuvaleni inzalo noma ekugcwaliseni izinga lokushisa.
● Ivimbela umkhiqizo omoshekile ngenxa yamaphutha esikhathi.
● Ukwenza ngcono ukuthotshelwa kokuhlolwa kwezimali kwamanye amazwe kanye nokuphepha kokudla.
Noma ngabe usebenzisa umugqa womkhiqizo owodwa noma imboni yamashifu amaningi, le sistimu yokulawula yenza imisebenzi yakhookungaguquki, kuphephe, futhi kulula ukuphatha.
I-Sea buckthorn iyi-superfruit.Inenani elikhulu ezimakethe zokudla, ijusi, izithasiselo nezimonyo emhlabeni wonke. Kodwa ukuguqula leli jikijolo elintekenteke libe umkhiqizo ozinzile, onenzuzo kudinga okokusebenza okufanele, ukulawula okuhlakaniphile, nolwazi lobuchwepheshe.
Yilapho i-EasyReal ingena khona.
Sisize amakhasimende ase-Europe, Central Asia, nase-East Asia ukwakha imigqa ye-sea buckthorn:
● Gijimani 24/7 nge-downtime encane.
● Khiqiza kokubili ijusi namafutha ngesithelo esifanayo esiluhlaza.
● Isikali sisuka ku-500 kg/h siye ku-5 t/h ngokusekelwe esimisweni semakethe.
Isithembiso Sethu Kuwe:
● 100% insimbi engagqwali, izindawo zokuthintana zebanga lokudla.
● Ukucushwa okwenziwe ngendlela efanele kwengxube yomkhiqizo wakho.
● Ukufakwa esizeni nokusekelwa kokuqeqeshwa kwendawo.
● Izingxenye ezisele zesikhathi eside nokuxazulula izinkinga ku-inthanethi.
● Ngaphezulu kweminyaka engama-25 yesipiliyoni somhlaba wonke ekucutshungulweni kwezithelo.
Ake siklame umugqa wakho—kusuka ku-washer kuya kwisigcwalisi se-aseptic. Kusukela kumajikijolo amasha ukuya kumkhiqizo olungele ukuthekelisa.
Xhumana ne-EasyReal manje:
Vakashela ku-www.easireal.com noma usithumele i-imeyili ku-sales@easyreal.cn.
Uzothola isiphakamiso sangokwezifiso kanye ne-flowchart phakathi kwamahora angama-72.
