I-Industrial Vacuum Deaerator Yokucubungula Ijusi, Isosi Nobisi
Iyunithi yokususa igesi ye-EasyReal vacuum isebenza njengesinyathelo esibalulekile emigqeni yokucubungula ijusi, iziphuzo, kanye nobisi. Igumbi lokususa igesi linciphisa ingcindezi ngaphakathi, okwenza amagesi kumkhiqizo akhuphuke futhi aphume ngokushesha. Uketshezi olukhipha igesi lube seluthuthela esigabeni esilandelayo ngekhwalithi ezinzile.
Ngaphakathi kwegumbi, iphampu ene-vacuum ephezulu igcina amazinga aqondile okucindezela angalungile. I-condenser yokubuyisa iphunga eyakhelwe ngaphakathi ibamba amaphunga aguquguqukayo, iwabuyisele emfudlaneni oyinhloko ukuze isiphuzo sigcine ukunambitheka kwaso kwemvelo.
Zonke izindawo ezithintanayo zisebenzisa insimbi engagqwali ye-SUS304 noma ye-SUS316L esezingeni lokudla. Umklamo ulandela amazinga okuhlanzeka e-EHEDG kanye ne-FDA. Ukuxhumeka kwe-CIP kanye ne-SIP kwenza ukuhlanza nokubulala amagciwane kube okuzenzakalelayo. Abasebenzi balawula konke ngesikrini sokuthinta se-PLC, lapho izindawo zokugeleza, izinga lokushisa, kanye ne-vacuum zigcinwa njengezindlela zokupheka.
I-vacuum deaerator ngayinye iyatholakala kusukela ku-500 L/h kuya ku-50 000 L/h. I-skid encane ingena kalula emigqeni ekhona, inesikhala esincane kakhulu phansi kanye nesikhathi esifushane sokufaka.
I-EasyReal yakha izinhlelo zokuhlanza i-vacuum zezimboni zejusi yezithelo nemifino, iziphuzo zetiye, ubisi lwezitshalo, ubisi, kanye neziphuzo ezizwela ukunambitheka.
Ukusetshenziswa okuvamile kufaka phakathi:
• Ijusi yezithelo ngaphambi kokubulala amagciwane (i-apula, umango, uphayinaphu, i-orenji, utamatisi).
• Itiye, ikhofi, kanye nokufakwa kwemithi ngaphambi kokugcwalisa okushisayo.
• Iziphuzo zobisi nezitshalo ukuze kuncishiswe igwebu kanye nokugqwala.
• Iziphuzo ezibilisiwe kanye noketshezi lwe-enzyme ngaphambi kokupholisa noma ukugcina.
Ukususa umoya kuthuthukisa umbala womkhiqizo, kuvimbela ukugqwala ngesikhathi sokugcwalisa, futhi kwandisa isikhathi sokuphila eshalofini. Amafektri asebenzisa iyunithi yokususa igesi ye-vacuum ye-EasyReal ukuze asebenze kahle lapho ekhipha umoya omningi. Ukususwa komoya-mpilo njalo kuholela ekunambithekeni okuzinzile, ukubuyiselwa okuncane, kanye nokwaneliseka kwamakhasimende okuphezulu.
Uketshezi ngalunye luziphatha ngendlela ehlukile ngaphansi kwe-vacuum. Ithimba lobunjiniyela le-EasyReal liklama i-vacuum deaerator ngayinye ukuze ifane ne-viscosity kanye nesivinini sokugeleza.
Uhlelo olujwayelekile luhlanganisa:
• Iphampu yokungenisa umkhiqizo ene-variable-frequency drive (VFD) yokulawula ukugeleza.
• Iphampu yomshini wokuhlanza, i-condenser.
• Iphampu yokukhipha umoya enokulawula izinga lokugeleza okuqhubekayo. Ukuphepha kwenqubo kubalulekile. Ingilazi yokubona ecacile ivumela opharetha ukuthi bahlole isimo somkhiqizo. Zonke izinzwa (i-vacuum, izinga lokushisa, ukuhanjiswa komoya) zixhuma ku-PLC ukuze kutholakale ama-alamu ahlakaniphile kanye nokuqoshwa kwezitayela.
Ukukhetha iyunithi efanele yokususa igesi nge-vacuum kuncike ezintweni eziningana:
1. Umthamo: Umthamo ohlukile uzodinga ithangi le-buffer elinosayizi ohlukile kanye nephampu yomkhiqizo
2. Ukuqina: Umkhiqizo ohlukile wokuqina uzothinta ukukhetha kwephampu yomkhiqizo
3. Ukuhlanganiswa: xhuma i-sterilizer ukuze uthole umsebenzi wokukhipha igesi emgqeni.
I-EasyReal inikeza izivivinyo zokuhlola kanye nokulingisa okusekelwe ku-CFD ukuqinisekisa ukusebenza kahle kokususwa komoya-mpilo ngaphambi kosayizi wokugcina. Onjiniyela babala ivolumu ye-vacuum, ukwakheka kwe-nozzle, kanye nesikhathi sokuhlala ukuqinisekisa ukukhishwa kwegesi okugcwele ngaphandle kokulahlekelwa umkhiqizo.
Ngezansi inqubo elula yokukhipha igesi ezimbonini kanye nokukhipha igesi:
Okuphakelayo → Igumbi Lokuhlanza → Ukuhlanza Igesi → Ukubuyisa Izinto Ezinuka Kahle → Ukukhipha Uketshezi → Isigaba Esilandelayo Sokucubungula
1. Iphampu yokuphakelayo iletha umkhiqizo ekamelweni lokuhlanza,
2. Uketshezi lungena ekamelweni le-vacuum nge-nozzle yokufafaza.
3. Ngaphansi kwengcindezi engemihle ye-vacuum, igesi engavundi iyachichima.
4. I-condenser iqoqa umusi kanye namaphunga ashintshashintshayo.
5. Iphampu yokukhipha umoya idlulisela uketshezi olukhishwe umoya ku-sterilizer noma ku-filler.
I-deaerator ngayinye ye-EasyReal ifaka phakathi ukulawulwa kwe-vacuum okuzenzakalelayo, ukususwa kwe-condensate, kanye nokuhlanza i-CIP. Abasebenzi baqapha ukusebenza kwesikrini se-HMI. Uhlelo lokulawula lubhala izinga le-vacuum, kanye nokuhamba komkhiqizo ngesikhathi sangempela.
I-EasyReal vacuum deaerator ihlanganisa amayunithi amaningana abalulekile ukuze ilethe ukucutshungulwa koketshezi okuzinzile, okungenawo umoya-mpilo.
1. Igumbi Lokuhlanza Imishini Yokuhlanza Imishini
Igumbi lokuhlanza liyingqikithi yesistimu. Lisebenza ngaphansi kwe-−0.05 kuya ku-−0.09 MPa futhi linikeza indawo ebanzi yangaphakathi yokukhishwa kwegesi. Imbobo yokuhlola ingilazi ivumela ukuqapha okubonakalayo ngesikhathi sokusebenza.
2. Uhlelo Lwephampu Yokupompa I-Vacuum
Igcina ingcindezi engemihle eqhubekayo.
3. I-Condenser Yokubuyisa Iphunga
Amakhemikhali ephunga elishintshashintshayo avame ukuhwamuka ngaphansi kwe-vacuum. I-condenser iyabamba futhi iyibuyisele ekugelezeni okuyinhloko koketshezi, igcine ukunambitheka kwemvelo kuphelele. Lesi sici sibalulekile kumajusi ezithelo namatiye anenani eliphezulu.
4. Ukuxhumeka kwe-CIP / SIP
Amabhola okufafaza akhelwe ngaphakathi avumela ukuhlanzwa kwangaphakathi okuphelele. Abasebenzi bangaqala imijikelezo ye-CIP ezenzakalelayo besebenzisa amanzi ashisayo kanye nensipho yokuhlanza ene-alkaline. Uhlelo luhlangana nomugqa wokuhlanza ophakathi wesitshalo, okunciphisa isikhathi sokungasebenzi phakathi kokukhiqiza.
5. Ukwenziwa Kwezinsimbi Nokulawula
Iyunithi ngayinye yokususa igesi nge-vacuum ihlanganisa ama-pressure transmitter, izinzwa zokushisa, kanye nama-level detector. I-PLC iqoqa idatha yesikhathi sangempela futhi ibonise izitayela ku-HMI. Imikhawulo ye-alamu kanye nama-interlocks avikela ekulahlekelweni komkhiqizo noma ukugcwala ngokweqile kwephampu.
Ngokubambisana, lezi zingxenye zakha uhlelo oluzenzakalelayo noluhlanzekile olungenazo izinsiza eziningi. Umphumela uba ikhwalithi yomkhiqizo efanayo, isikhathi esiphezulu sokusebenza, kanye nezindleko zokusebenza eziphansi.
I-EasyReal vacuum deaerator iphatha izinto eziningi zokusetshenziswa kanye nezisekelo zeziphuzo.
Ukuguquguquka kokufaka:
• Ijusi yezithelo entsha noma ehlanganisiwe
• I-puree evuselelwe nge-fiber noma i-pulp
• Ubisi olusekelwe ezitshalweni (usoya, i-oat, i-almond)
• Izixazululo zetiye noma zezitshalo
• Izingxube zobisi nobisi
Izinhlelo zokusebenza zokukhipha:
• Ijusi le-NFC (Akuveli ku-Concentrate)
• Imigqa yokugxila kwejusi enokubuyisa iphunga
• Iziphuzo ezilungele ukuphuza ezifakwe ngokushisa noma ezifakwe ngokushisa
• Iziphuzo zobisi nezezitshalo ngaphambi kokuhlanza amagciwane
• Izisekelo zesiraphu, i-enzyme, noma ukubilisa ezidinga ukulawulwa komoya-mpilo
Uhlobo ngalunye lomkhiqizo luzuza ngendlela ehlukile. Amajusi agcina umbala ogqamile nokunambitheka okucacile. Izithako zetiye zigcina iphunga elimnandi. Imikhiqizo yobisi igwema amabhamuza omoya aphazamisa imishini yokugcwalisa.
Abasebenzi bangashintsha phakathi kwezinto ezisetshenziswayo ngaphansi kwemizuzu engama-30 besebenzisa ukuhlanza kwe-CIP okuzenzakalelayo. Lokhu kuguquguquka kusekela ukukhiqizwa kwesizini ngaphandle kokushintsha okubizayo.
I-EasyReal faka uhlelo lokulawula lwe-vacuum deaerator emgqeni ophelele noma uhlomise uhlelo olulodwa lokulawula oluhlukile.
I-HMI yesikrini sokuthinta ivumela ukulawula okugcwele kwenqubo kanye nokugcinwa kwamarekhodi:
• Ukuphathwa kweresiphi:Londoloza futhi ubuyisele izindawo ezibekiwe zokushisa, i-vacuum, kanye nokugeleza.
• Ukuqapha ngesikhathi sangempela:Ingcindezi yokubonisa, izinga loketshezi, izinga lokugeleza kwephampu njll.
• I-alamu kanye ne-interlock logic:Ukuvala okuzenzakalelayo kuvimbela ukugcwala noma ukulahleka kwe-vacuum.
• Ukusekelwa okukude:Imodyuli ye-Ethernet ongayikhetha ivumela onjiniyela be-EasyReal ukuthi basize ku-inthanethi.
Lolu hlelo lusiza abaqhubi ukuthi balondoloze imiphumela efanayo futhi lufinyeza isikhathi sokuqeqesha. Ama-trend curve abonisa ukuzinza kwenqubo, ngakho abaphathi bangakwazi ukuthuthukisa umkhiqizo ngaphandle kokuqagela.
Izilawuli ezihlakaniphile ziphinde zihlangane nama-preheater angaphambili kanye nama-pasteurizer angezansi. Umugqa ophelele usebenza ngokuvumelanisa, okunciphisa isikhathi sokulinda kanye nokusetshenziswa kwamandla.
I-EasyReal inikeza izixazululo eziphelele ze-turnkey kusukela ekwakhiweni kuya ekuqalisweni.
Ububanzi bephrojekthi buhlanganisa:
1. Umklamo wenqubo:Ukubalwa kwamandla, umdwebo we-P&ID, kanye nokukhethwa kwemishini.
2. Ukuhlolwa kwe-pilot:Ukuqinisekiswa kokususwa kwe-oxygen kusetshenziswa izinto zokusetshenziswa zamakhasimende.
3. Ukwakhiwa nokuhlanganiswa:Zonke izinjini zokuskena zihlolwe kusengaphambili efektri yase-EasyReal eShanghai.
4. Ukufakwa kanye nokuqaliswa kokusebenza:Ukuqapha endaweni, ukusethwa kwamapharamitha, kanye nokulinganiswa kwe-vacuum.
5. Ukuqeqeshwa kanye nemibhalo:Izincwadi zokusebenzisa, izinqubo zokuhlanza, kanye namashejuli okulungisa.
6. Insizakalo yangemva kokuthengisa:Izingxenye ezisele, ukuhlolwa okukude, kanye nokuhlolwa kobuchwepheshe minyaka yonke.
Okuhlangenwe nakho kwe-EasyReal ekucubungulweni kwejusi neziphuzo kuqinisekisa ukuthi iyunithi ngayinye yokususa igesi nge-vacuum ihlangana kahle nezitshalo ezikhona. Amakhasimende emazweni angaphezu kuka-40 athembela ku-EasyReal ngokuvikela ukukhishwa kwegesi okuthembekile kanye nokunambitheka.
I-EasyReal Vacuum Deaerator inikeza ukusebenza okuqhubekayo kokukhipha igesi, ukwakheka okuhlanzekile, kanye nokwenza izinto ngokuzenzakalela okuhlakaniphile kokukhiqiza iziphuzo zezimboni. Isiza amafektri ukunciphisa i-oxidation, ukuvikela iphunga, kanye nokufeza isikhathi eside sokuphelelwa yisikhathi ngezindleko eziphansi ngelitha.
Xhumana ne-EasyReal namuhla ukuze ucele imingcele yenqubo yakho, uthole ukwakheka okwenziwe ngokwezifiso, noma uhlele ukuhlolwa kokuhlola komugqa wakho olandelayo weziphuzo.
| Imodeli | I-TQJ-5000 | I-TQJ-10000 |
| Umthamo: Ilitha/h | 0~5000 | 5000~10000 |
| I-vacuum esebenzayo: I-Mpa | －0.05-0.09 | －0.05-0.09 |
| Amandla: KW | 2.2+2.2 | 2.2+3.0 |
| Ubukhulu: mm | 1000 × 1200 × 2900 | 1200 × 1500 × 2900 |
| Ngaphezulu njengereferensi, unokukhetha okubanzi kuye ngesidingo sangempela. | ||
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