Injin ɓangarorin ƴan itace na masana'antu
EasyReal'sInjin Pulper Fruityana amfani da ƙirar ciyarwar a kwance tare da zaɓuɓɓukan rotor mai mataki-biyu don rarrabuwa da ƙaƙƙarfan rabuwa. An saka na'urar rotor tare da ɓangarorin gogewa waɗanda suke danna 'ya'yan itacen a hankali a kan raɗaɗin raɗaɗi, suna fitar da ɓangaren litattafan almara yayin ƙin fatun da iri ta hanyar keɓaɓɓu.
An gina dukkan taron daga SS 304-aji abinci ko SS 316L, tare da matsi-saki mai sauri don sauyawa allo mai sauƙi. Aiki mara girgiza yana tabbatar da daidaiton ingancin samfur, yayin da rufaffiyar bearings da bututun tsafta suna kare ƙa'idodin tsabta.
The EasyReal Fruit Pulper Machine ana amfani dashi sosai a cikin tsire-tsire na masana'antu waɗanda ke samar da ruwan 'ya'yan itace, purees, nectars, maida hankali, da miya. Aikace-aikace na yau da kullun sun haɗa da injin tuffa don abinci na jarirai, injin tumatur na tumatir don ketchup da miya ta taliya, da tsarin mango pulper don tsire-tsire masu fitarwa na wurare masu zafi. Hakanan ya dace da sarrafa guava, strawberry, karas, kabewa, da sauran kayan da ke da fibrous.
Masu sarrafa abinci, masu hada-hada, da masu sana'ar abin sha suna amfana daga saurin sauye-sauye tsakanin yanayi da samfuran. Ta hanyar kiyaye tsayayyen yanayin ɓangaren litattafan almara da danko, injin EasyReal yana rage korafe-korafen abokin ciniki kuma yana haɓaka daidaiton isarwa don duka dillalai da sarƙoƙin samar da masana'antu.
A high quality-'ya'yan itace pulperyana da kyau kamar layin da ke ciyar da shi. 'Ya'yan itãcen marmari masu bambancin abun ciki na fiber ko matakan acid suna buƙatar dumama, cire jifa, ko murkushewa kafin cire ɓangaren litattafan almara. EasyReal yana ƙirƙira cikakkun layin da suka haɗa da murƙushewa, pre-heaters, pulpers, da masu gamawa don ɗaukar nau'ikan samfura daban-daban da maƙasudin °Brix.
Ana tabbatar da tsaro da tsafta ta hanyar zane-zane da aka kulle da kuma masu gadi masu tsaka-tsaki. Duk wuraren da aka tuntuɓar samfur ɗin sun ƙunshi santsin walda da kusurwoyin radius don guje wa ragowar.
Zaɓin damainjin pulperya dogara da nau'in 'ya'yan itace, fitarwar da ake so, da ingancin ɓangaren litattafan almara. EasyReal yana ba da raka'a guda ɗaya don 'ya'yan itace masu laushi kamar ayaba ko gwanda, da ƙirar matakai biyu don kayan aiki masu wahala kamar apple da tumatir. Abubuwan da ake samarwa suna daga 1 zuwa 30 ton a kowace awa, tare da girman ramin allo daga 0.4 zuwa 2.0 mm.
Lokacin da ake kimanta farashin injin ɗigon ƴaƴan itace, la'akari da ingancin wutar lantarki, samun kulawa, da wadatar kayan aikin. Injin EasyReal yana daidaita saka hannun jari na farko tare da tanadin makamashi na dogon lokaci da ƙarancin farashin aiki. Ana gwada kowace naúrar ƙarƙashin yanayin samarwa na gaske don tabbatar da daidaiton aiki da ƙarancin ƙarancin lokaci.
1. Karbar 'ya'yan itace da dubawa - Ana wanke danyen 'ya'yan itace da kuma ware su don cire abubuwan waje.
2. Crushing / Pre-dumama - Ya fi dacewa don murkushe 'ya'yan itatuwa da kayan marmari daban-daban, ciki har da tumatir, apples, pears, strawberries, seleri, ferns, da dai sauransu Ana amfani dashi don murkushe 'ya'yan itatuwa da kayan marmari da sauran kayan albarkatu a cikin barbashi tare da ƙananan diamita, wanda ya dace don aiki da amfani da shi a cikin tsari na gaba.'Ya'yan itãcen marmari suna murkushe ko mai tsanani don ingantaccen sakin bangon ɓangaren litattafan almara.
3. Pre-dumama: dumama zuwa kusa da 65-75 °C yana sassauta ɓangaren litattafan almara kuma yana inganta haɓakar haɓaka.
4. Farko na Farko - Ƙaƙwalwar 'ya'yan itacen da ke yin inji yana fitar da ruwan 'ya'yan itace da ɓangaren litattafan almara ta fuskar bangon bango a ƙarƙashin saurin sarrafawa da matsa lamba.
5. Gyarawa / Ƙarshe - Mataki na biyu yana ƙara cire fiber da tsaba don laushi mai laushi.
6. De-aeration & homogenization - An cire iska kuma an daidaita girman ƙwayar ƙwayar cuta kafin pasteurization.
7. Sterilization & Aseptic Cike - An haifuwa ɓangaren litattafan almara a cikin tsarin UHT kuma an cika shi cikin jakunkuna na aseptic ko fakitin sake dawowa.
Kowane mataki PLC ne ke sarrafa shi don tabbatar da madaidaicin saiti da ingancin maimaitawa a cikin batches. Zane-zane na kwarara yana iya yin gyare-gyare don ɗanko da aikace-aikace daban-daban-daga ruwan 'ya'yan itace mai santsi zuwa miya mai ɗanɗano.
1. Masana'antu Pulper
Themasana'antu 'ya'yan itace pulpershine zuciyar layi. Yana amfani da tsarin rotor-stator mai saurin sauri wanda ke raba ɓangaren litattafan almara daga fata da iri ta hanyar allon bakin karfe mai ratsa jiki. Ana iya daidaita saurin juyi, matsa lamba, da rata ta hanyar girke-girke na PLC don haɓaka hako don 'ya'yan itatuwa daban-daban. Idan aka kwatanta da pulpers na al'ada, ƙirar EasyReal tana samun mafi girma yawan amfanin ƙasa tare da ƙananan damuwa na inji, adana launi na halitta da ƙamshi. Firam ɗin tsaftar naúrar da matsi mai saurin-saki yana ba da damar cikakken tsaftacewa a cikin mintuna, rage ƙarancin lokaci.
2. Mai Crusher
Upstream daga pulper, da'ya'yan itace crusheryana shirya ɗanyen abu ta hanyar karkasa shi zuwa guda iri ɗaya don ingantacciyar ƙwanƙwasa. Yana fasalta ruwan wukake da ƙwanƙwasa masu saurin canzawa don dacewa da nau'ikan 'ya'yan itace daban-daban-ko apples apples ko tumatir. Sarrafa murƙushewa yana hana wuce kima da iskar shaka kuma yana haɓaka daidaiton kayan aiki a cikin matakai na ƙasa.
3. Pre-heater / Enzyme Inactivation System
Don samfurori irin su apples, tumatir, da berries, dumama a 85-95 ° C yana hana enzymes kafin pulping. EasyReal's jacketed pre-dumama tanki yana tabbatar da daidaitaccen rarraba zafin jiki, rage launin ruwan kasa da inganta launi.
4. Mai tacewa
Bayan bugun farko, amai tacewayana kawar da zaruruwa masu kyau da saura iri don cimma mafi kyawun ɓangaren litattafan almara. Za a iya zaɓar girman raga (0.4-2.0 mm) bisa ga ɗankowar samfur da aikace-aikacen ƙarshe - ruwan 'ya'yan itace, ruwan 'ya'yan itace, ko manna. Matsakaicin mataki-biyu suna haɗa duka biyu na farko da ayyukan tsaftacewa, sauƙaƙe shigarwa da haɓaka ƙarfin kuzari.
5. Vacuum Deaerator
Iskar da aka makale a lokacin pulping na iya shafar launi da rayuwar rayuwa. Theinjin deaeratoryana kawar da narkar da oxygen, daidaita pH da danko. Wannan matakin yana da mahimmanci musamman ga injin ɓangaren litattafan almara da layukan apple puree waɗanda ke fuskantar haifuwar UHT.
6. Tsarin Cika Aseptic
Da zarar an sarrafa, ɓangaren litattafan almara yana haifuwa kuma a cika shi da kyau a cikin jakunkuna 220 L ko wasu kwantena mara kyau. EasyReal's hadedde aseptic filler yana tabbatar da fakitin kyauta, yana tsawaita rayuwar shiryayye ba tare da abubuwan kiyayewa ba. Matsar jaka ta atomatik na filler da sarrafa zafin jiki yana ba da garantin ingantaccen hatimi da ƙarancin asarar samfur.
Kowane injin da ke cikin layin yana bin ka'idodin tsabtace masana'antu kuma ana iya keɓance shi don ƙwanƙwasa, danko, da nau'in samfur. Tare, suna samar da tsarin samar da haɗin gwiwa wanda ke haɓaka inganci da amincin samfur.
EasyReal's 'ya'yan itace pulper inji yana sarrafa nau'ikan albarkatun ƙasa-sabo, daskararre, gwangwani, ko ɓangarorin 'ya'yan itace aseptic, tumatir, mango, pear da guava. Na'urori na zamani na iya canzawa daga apple zuwa tumatir ko daga mango zuwa guava a cikin motsi guda. Zane-zane na zamani yana ba da damar sauyawa da sauri na fuska da rotors don dacewa da kaurin ɓangaren litattafan almara ko girman iri.
Zaɓuɓɓukan fitarwa sun haɗa da:
• Tsaftace ko ɓangaren ɓangaren litattafan almara don fitarwa da sake sarrafa masana'antu.
• ruwan 'ya'yan itace na halitta ko nectar don layin hadawa abin sha.
• Tumatir manna ko miya tushe ga masana'antun abinci.
• Abincin jarirai ko tushen jam tare da abun ciki mai sarrafa fiber.
Wannan sassauci yana taimaka wa masana'antu rage lokacin zaman banza da daidaita tsare-tsaren samarwa bisa wadatar albarkatun kasa da bukatar kasuwa. Hakanan yana goyan bayan canje-canje masu sauri tsakanin aikace-aikace masu daɗi da daɗi-ba tare da lalata tsafta ko kwanciyar hankali ba.
An gina gine-ginen sarrafawa na EasyReal pulping line a kusa da waniSiemens PLC girmadandamali tare da touchscreen HMI. Masu aiki za su iya saka idanu masu canjin tsari kamar ƙimar ciyarwa, saurin rotor, zafin samfur, da matakin injin a ainihin lokaci. Kowane yanki na inji-crusher, pulper, finisher, deaerator, da filler-an haɗa shi don aminci da haɗin kai ta hanyar dabarun girke-girke.
Rukunin bayanan bayanai suna adana batches samarwa, ƙararrawa, da tsaftar hawan keke, suna sauƙaƙe ganowa yayin tantancewa. Samun nesa yana ba injiniyoyin EasyReal damar taimakawa tare da bincike, daidaitawa, da sabunta software. Tsarin yana goyan bayan tsaftacewa ta atomatik (CIP) da haifuwa (SIP), yana tabbatar da cewa duk abubuwan haɗin bakin karfe suna kula da ƙa'idodin tsafta har ma yayin aikin samfura da yawa.
Ikon Smart ba wai kawai yana daidaita ingancin fitarwa ba har ma yana rage kuzari da amfani da ruwa - yin mafita ta EasyReal duka mai dorewa da tsada.
Shanghai EasyReal Machinery Co., Ltd. yana ba da cikakkiyar mafita don masana'antu'ya'yan itace pulperda tsarin hakar kayan marmari. Teamungiyar injiniyoyinmu suna ƙirƙira cikakkun shimfidu na tsari waɗanda suka haɗa da murkushewa, pre-heaters, pulpers, deaerators, da filler aseptic, waɗanda aka keɓance da ƙarfin ku da yanayin amfani. Daga gwajin matukin jirgi zuwa kwamishinonin masana'antu, muna jagorantar abokan ciniki ta kowane mataki - ƙirar tsari, shigarwa, horar da ma'aikata, da ingantaccen aiki.
Tare da fiye da shekaru 25 na ƙwarewar masana'antu da shigarwa a cikin kasashe 30+, EasyReal yana tabbatar da kowane layin samarwa yana ba da kwanciyar hankali, tsawon rayuwar sabis, da ƙananan farashin aiki.
Tuntube mu a yaudon neman keɓancewar zance ko tattauna buƙatun samarwa ku:
www.easireal.com
sales@easyreal.cn
Ko ziyarci Tuntube mu don yin magana kai tsaye tare da injiniyoyinmu.
