Umatshini wokuPulper weziqhamo wezeMveliso
Umgca wemveliso ye-EasyReal's industrial fruit puree yinkqubo epheleleyo edibanisa ukuphuculwa koomatshini, ulawulo lobushushu, kunye ne-vacuum conditioning yejusi, isosi, okanye imveliso yokutya komntwana.
Ingundoqo yomgca yinxalenye yawo edibeneyo yokucocwa kunye nokudibanisa, eqinisekisa ubume obufanayo kunye nokuqina okuzinzileyo nokuba zizinto ezine-fibrous okanye ezine-pectin eninzi.
Ingqiqo yoYilo
Inkqubo iqala nge-sanitary feed hopper kunye ne-crushing unit ehambisa imveliso kwi-paddle refiner.
Isixhobo sokucoca i-vacuum sisusa ioksijini enyibilikisiweyo, silandelwe yi-homogenizer enoxinzelelo oluphezulu esasaza amasuntswana anganyibilikiyo kwaye ixube iioyile zendalo.
Izitshintshi zobushushu zeTubular okanye zeTube-in-tube zisingatha ukufudumeza kwangaphambili okanye ukubulala iintsholongwane, kwaye izizalisi ze-aseptic zigqibezela umjikelo ngokulinganisa umthamo ngokuchanekileyo.
Ulwakhiwo
• Izinto: I-SUS304 /SUS316L yentsimbi engagqwaliyo yazo zonke iindawo zokudibanisa imveliso.
• Iintambo zokudibanisa: Izixhobo zokucoca ezi-tri-clamp kunye nee-gasket ze-EPDM.
• Ukuzenzekelayo: I-Siemens PLC + i-HMI yesikrini sokuchukumisa.
• Ulondolozo: Iiphaneli ezixhonyiweyo kunye nokufikelela kwicala lenkonzo ukuze kube lula ukuzijonga.
Iinkcukacha nganye—ukusuka kubungakanani bepompo ukuya kwi-agitator geometry—yenzelwe ukuphatha ii-puree ezixineneyo ngaphandle kokungcola okuninzi, ngelixa kugcinwa ukulandeleka okupheleleyo kunye nokuthobela ucoceko.
Umatshini we-EasyReal fruit puree uxhasa uluhlu olubanzi lwezicelo kwicandelo lokutya nelesiselo:
• Iijusi zeziqhamo kunye neeNectars: imango, iguava, ipayinapile, iapile kunye neziseko ze-citrus zokuxuba nokuzalisa.
• Abavelisi beSosi kunye neJam: isosi yetumato, ijam yestrawberry, kunye nebhotolo yeapile enobume obufanayo kunye nombala ogcinayo.
• Ukutya Kwabantwana Neemveliso Zesondlo: iikherothi, ithanga, okanye i-pea puree ezicutshungulwe phantsi koyilo olucocekileyo nolucocekileyo.
• Iziselo ezisekelwe kwizityalo kunye nokuzaliswa kobisi: izithako zeziqhamo okanye zemifuno ezilungiselelwe i-yogurt, ii-smoothies, kunye nobisi olunencasa.
• Ukusetyenziswa kweendlela zokupheka nezokubhaka: amalungiselelo eziqhamo zokuzalisa iipastry okanye ii-ayisikhrim ripples.
Ukuzenzekela kuvumela utshintsho olukhawulezileyo lweresiphi kunye nemveliso ezinzileyo nokuba kukho izinto eziluhlaza eziguquguqukayo.
Ii-CIP cycles ziyahlangabezana nemigangatho ye-HACCP, ISO 22000, kunye ne-FDA yokutya.
Iiprosesa ziyazuza kwimo ehambelanayo, izikhalazo ezimbalwa zabathengi, kunye nokuhanjiswa okuthembekileyo ngexesha elifanelekileyo.
Ukuvelisa i-puree esemgangathweni ophezulu akuyonto ilula ukuyicola—ifuna ukuphathwa ngononophelo kwe-fiber, i-pectin, kunye nee-aroma compounds.
Iintlobo zeziqhamo ezifana nemango, ibhanana, okanye iguava ziqinile kwaye zifuna ukuchetywa okuqinileyo kodwa kufudunyezwe kancinci ukuze kuthintelwe ukutsha eludongeni.
Iipuree zemifuno ezifana nekaroti kunye nethanga zifuna ukufudunyezwa kwangaphambili kunye nokungasebenzi kwee-enzyme ukuze zigcine umbala wendalo.
Kwistrawberry okanye iraspberry, ukususwa kwe-vacuum kunye nokuhlanganiswa kwe-homogen kubalulekile ukuze kuqiniswe umbala kwaye kuthintelwe ukwahlukana.
Umgca wokucubungula i-puree we-EasyReal udibanisa zonke ezi mfuno kwinkqubo eqhubekayo yococeko:
• Uyilo oluvaliweyo lwezempilo lunciphisa ungcoliseko kunye ne-oxidation.
• Ukususwa kwe-vacuum kukhusela incasa kunye nevumba elimnandi.
• Ukuhlanganiswa koxinzelelo oluphezulu kuqinisekisa ukuba i-matrix entle nezinzileyo.
• Iinkqubo ze-CIP/SIP zizenzela ngokuzenzekelayo ukucoca ngemijikelo eqinisekisiweyo kunye neerekhodi zedijithali.
Olu didi lokudibanisa luvumela abavelisi ukuba baphathe iimveliso ezininzi—iziqhamo, imifuno, okanye ezixutyiweyo—ngaphandle kokubeka emngciphekweni ukuhambelana okanye ukhuseleko.
Ukukhetha uqwalaselo olufanelekileyo kuxhomekeke kwiinjongo zemveliso, iimpawu zezinto, kunye neemfuno zokukhula. I-EasyReal ibonelela ngoqwalaselo oluqhelekileyo oluthathu:
1. IiYunithi zeLebhu kunye nePilot (3–100 L/h) – zeedyunivesithi, amaziko eR&D, kunye novavanyo lwemveliso.
2. Imigca yobukhulu obuphakathi (500–2,000 kg/h) – yabavelisi abakhethekileyo kunye neebhrendi zabucala ezilawula ii-SKU ezininzi.
3. Imizi-mveliso (iitoni ezi-5–20/h) – yezityalo ezinkulu ezilungisa ubungakanani beziqhamo zexesha lonyaka.
Izinto ekufuneka ziqwalaselwe xa ukhetha
• Uluhlu lwe-Viscosity: 500–6,000 cP; imisela uhlobo lwepompo kunye nobubanzi be-heat exchanger.
• Imfuneko yokufudumeza: ukucima i-enzyme (85–95 °C) okanye ukubulala iintsholongwane (ukuya kuthi ga kwi-120 °C). Ubushushu obuhlengahlengiswayo bufanele iintlobo ezahlukeneyo zeziqhamo kunye nemifuno.
• Umthamo weVacuum: –0.09 MPa yokunciphisa umoya wezinto ezinombala obuthathaka.
• Uxinzelelo lwe-Homogenization: 20–60 MPa, uyilo lwesigaba esinye okanye ezibini.
• Ubungakanani bePipe kunye neValve: thintela ukuvaleka kwaye ugcine ukuhamba kwe-laminar kwi-fibrous puree.
• Indlela yokuPakisha: ukugcwalisa ngobushushu okanye ukungabi namagciwane, kuxhomekeke kwiimfuno zokuphelelwa kwemveliso.
Kwabo baqalayo ukucubungula, i-EasyReal icebisa ukuba kwenziwe uvavanyo lokuqinisekisa oluqhutywa kwiZiko lethu le-R&D ukuze kuchongwe isivuno, ukugcinwa kombala, kunye nokuqina ngaphambi kokuba kuphuculwe imveliso.
Olu luhlu lulandelayo lubonisa umgca opheleleyo wokucubungula i-puree, odibanisa zonke iimodyuli eziphambili kubandakanya i-homogenization:
1. Ukwamkela nokuHlamba iziqhamo ezingavuthwanga – kususa umhlaba kunye neentsalela kusetyenziswa iibhamuza okanye ii-rotary washers.
2. Ukuhlela nokuhlola – ukwala iziqhamo ezingavuthwanga okanye ezonakeleyo.
3. Ukusika / Ukususa ilitye / Ukususa imbewu - kususa imingxuma okanye iingongoma kuxhomekeke kuhlobo lwesiqhamo kwaye kufumaneke intlama eluhlaza erhabaxa.
4. Ukutyumza – kunciphisa iziqhamo zibe yintlama erhabaxa efanelekileyo yokucolwa.
5. Ukungasebenzi kwe-Enzyme ngaphambi kokuFudumeza/ukuVuselela i-Enzyme – kuzinzisa umbala kwaye kunciphisa umthwalo weentsholongwane. Ukufezekisa isiphumo sokuthambisa nokuvala ii-enzymes
6. Ukucola nokuHlola – ulusu kunye nembewu zahlulwe, nto leyo eyenza i-pulp efanayo.
7. Ukususwa kwe-vacuum – kususa i-oksijini enyibilikisiweyo kunye neegesi ezingafudumaliyo.
8. Ukuhambelana koxinzelelo oluphezulu – kuphucula ubungakanani bamasuntswana, kuphucula ukuvakala komlomo, kwaye kuzinzisa imatrix yemveliso.
9. Ukubulala iintsholongwane / Ukubulala iintsholongwane – izixhobo zokutshintsha ubushushu ezityhubhu okanye ezikwityhubhu zilungisa i-puree ukuze ikhuseleke.
10. Ukuzalisa okungenabungozi/okushushu – kuzalisa iingxowa, iipakethi, okanye iijagi ezingenazintsholongwane.
11. Ukuphola kunye nokuPakisha – kuqinisekisa ukuthembeka kwemveliso ngaphambi kokuba igcinwe okanye ithunyelwe.
Inyathelo lokudibanisa i-homogenization (Inqanaba lesi-8) libaluleke kakhulu. Liguqula i-pulp ecociweyo ngoomatshini ibe yi-puree ezinzileyo, ekhazimlayo enozinzo lwexesha elide.
Ulawulo lwe-PLC lwe-EasyReal luvumelanisa onke amanyathelo, ukurekhoda uxinzelelo, ubushushu, kunye nedatha ye-vacuum ukuqinisekisa ukuba iyaphindaphindeka kwaye iyalandeleka ngokupheleleyo.
Iyunithi nganye kumgca wokucubungula i-EasyReal fruit puree yenzelwe ucoceko, ukuthembeka, kunye nokuhambelana kobume. Xa zidibene zakha inkqubo yemodyuli eguquguqukayo ukusuka kwisikali sovavanyo ukuya kumthamo opheleleyo wemizi-mveliso.
1. Umtshisi weziqhamo kunye nomatshini wokuhluza
Izihlambi ezijikelezayo okanye ezinjengamaqamza zisusa uthuli kunye neentsalela ngokushukunyiswa komoya kunye nezitshizi zoxinzelelo oluphezulu. Izihluzi ezenziwe ngesandla emva koko zahlula iziqhamo ezivuthiweyo kwezilahliweyo, ziqinisekisa ukuba kuphela zizinto ezikumgangatho ophezulu ezingena kule nkqubo kwaye zikhusela izihluzi ekonakaleni.
2. Umtyumli
Le module inzima ityumza iziqhamo zibe yintlama erhabaxa. Iiblade ezirhabaxa zikrazula ulusu kunye ne-pulp ngesantya esiphezulu se-1470rpm.
3. Umatshini wokucoca nokucoca
Idrama ethe tye eneepaddles ezijikelezayo ityhala i-mash kwiisihluzo ezineembobo. Ubungakanani be-mesh (0.6 - 2.0 mm) buchaza ubume bokugqibela. Uyilo lufikelela kwi-95% yokubuyiselwa kwe-pulp kwaye lubonelela nge-mesh engenazixhobo endaweni ye-mesh yokutshintsha imveliso ngokukhawuleza.
4. Isicoci seVacuum
Isebenza phantsi kwe-0.09 MPa, isusa ioksijini enyibilikisiweyo kunye nezinye iigesi ezingatshiyo. Eli nyathelo likhusela amavumba abuthathaka kunye nemibala yendalo, kwaye lithintela i-oxidation enokubangela incasa okanye umbala ungabi mnandi.
5. I-Homogenizer
Into ephambili kumatshini we-fruit puree, i-homogenizer inyanzela imveliso ukuba idlule kwi-precision valve kwi-20 - 60 MPa. Ukusika kunye ne-cavitation okubangelwayo kunciphisa ubungakanani bee-particle kwaye kusasaze ngokulinganayo iifayibha, ii-pectin, kunye neeoyile.
• Isiphumo: umlomo uthambile, inkangeleko ekhazimlayo, kunye nokuzinza kwesigaba sexesha elide.
• Ulwakhiwo: ibhloko yepiston yodidi lokutya, izihlalo zevalvu ye-tungsten-carbide, iluphu yokhuseleko.
• Iinketho: imodeli yebhentshi enye okanye ezimbini, engaphakathi okanye ezimeleyo.
• Uluhlu loMthamo: ukusuka kwiiyunithi zelebhu ukuya kwimigca yemizi-mveliso.
Ibekwe emva kwe-deaerator nangaphambi kokuba ibulawe iintsholongwane, iqinisekisa ukuba imveliso ezinzileyo, engenamoya ilungele ukugcwaliswa.
6. Isibulali-ntsholongwane
Isicoci setyhubhu okanye setyhubhu sinyusa ubushushu bemveliso ukuze icoceke ngaphambi kokuba izaliswe. Ulawulo lwe-PID lugcina ubushushu kunye nokuchaneka kwenqanaba lolwelo, ngelixa uxinzelelo oluthambileyo luthintela ukubila kunye nokungcola.
7. Isihluzi esingenabungozi / esishushu
Izizalisi zepiston eziqhutywa yiServo zithatha ipuree kwiifom ezincinci zebhotile, isikhwama, okanye iijari. Ukucoca ngomphunga ngokuzenzekelayo kwe-aseptic filler kugcina i-asepsis. Ulawulo lweresiphi ye-HMI luvumela utshintsho lwe-SKU olukhawulezileyo.
8. Inkqubo ye-CIP
Le nkqubo (i-alkaline / i-asidi / amanzi ashushu / ukuhlamba) yenza ukucoca ngokuzenzekelayo. Izinzwa zokuqhuba kunye nokurekhoda kwexesha lobushushu ziyahlangabezana neemfuno zophicotho. Iilophu ezivaliweyo zinciphisa ukusetyenziswa kweekhemikhali kwaye zikhusela abaqhubi.
Isiphumo: umgca oqala ekupheleni uye ekupheleni otyumza, ococa, ococa, olungisa i-homogenize, ococa iintsholongwane, kwaye ozalisa—ovelisa i-puree ezinzileyo, enexabiso eliphezulu kunye nexesha elincinci lokungasebenzi kunye nomgangatho ohambelanayo kuyo yonke ibhetshi.
I-EasyReal iyila umatshini wayo we-puree yemifuno ukuze ikwazi ukusingatha uluhlu olubanzi lwezithako kunye neefomyula.
• Izinto ezifakwa kwiziqhamo:imango, ibhanana, iguava, ipayinapile, ipapaya, iapile, ipere, ipesika, iplamu, iziqhamo zesitrasi.
• Izinto ezifakwa kwimifuno:ikherothi, ithanga, ibhitroot, itamatisi, ispinatshi, umbona omnandi.
• Iifomu zokufaka:izinto ezisandula ukukhiwa, ezikhenkcezisiweyo, okanye ezingenakubola.
• Iifomathi zeziphumo:
1. Ipuree enamandla enye (10–15 °Brix)
2. I-puree exutyiweyo (28–36 °Brix)
3. Iiresiphi ezineswekile encinci okanye ezityebileyo kwifayibha
4. Iziseko zeziqhamo nemifuno ezixutyiweyo zokutya komntwana okanye ii-smoothies
Ukulungiswa kokuguquguquka
Iiprofayili zokufudumeza kunye nokulungelelanisa ubushushu zijongana nokuguquguquka kwexesha lonyaka kwi-viscosity okanye i-acidity.
Ii-couplings ezikhawulezileyo kunye nezigqubuthelo ezixhonyiweyo zivumela ukuqinisekiswa kwe-CIP ngokukhawuleza kunye notshintsho lwe-mesh phakathi kweebhetshi.
Ngomgca ofanayo wokucubungula i-puree, abaqhubi banokucubungula imango ehlotyeni kunye neapile ebusika, nto leyo egcina ukusetyenziswa kwayo kuphezulu kwaye imbuyekezo ikhawuleza.
Embindini wenkqubo kukho i-Siemens PLC ene-touch-screen HMI, edibanisa zonke iimodyuli phantsi komaleko omnye ozenzekelayo.
• Ulawulo lweeresiphi: iiparameter ezichazwe kwangaphambili zohlobo ngalunye lwesiqhamo—ubushushu, i-vacuum, uxinzelelo lwe-homogenization, ixesha lokubamba, njl.njl.
• Iialamu kunye nee-Interlocks: zithintela ukusebenza xa iivalvu okanye ii-CIP loops zivuliwe.
• Ukuxilongwa okukude: i-PLC yoqwalaselo oluqhelekileyo ixhasa isikhokelo esikude kunye nohlalutyo lweempazamo.
• Ideshibhodi yamandla: ijonga umphunga, amanzi, kunye namandla ngebhetshi nganye ukuze kuphuculwe izixhobo zokusebenza.
• Ukufikelela ngokuSekelwe kwiNdima: abaqhubi, iinjineli, kunye nabaphathi baneelungelo ezahlukeneyo.
Olu lawulo luqinisekisa ukuba kukho iindawo ezichanekileyo, utshintsho olufutshane, kunye nomgangatho ophinda-phindwayo—nokuba kusetyenzwa uvavanyo lweelitha ezilishumi okanye iibhetshi zemveliso yeetoni ezininzi.
Ukususela kuyilo ukuya ekuqaliseni ukusebenza, iShanghai EasyReal Machinery Co., Ltd. inika umsebenzi opheleleyo wokuvula:
1. Inkcazo yoMda: chonga izinto, umthamo, kunye neenjongo zokupakisha.
2. Iimvavanyo zovavanyo: sebenzisa izixhobo zesampulu kwiZiko loPhando noPhuhliso lweZiselo le-EasyReal ukuqinisekisa ubungqindilili kunye nokukhupha.
3. Uyilo kunye ne-P&ID: uyilo lwe-2D/3D olulungiselelwe wena olunendlela efanelekileyo yokuhamba kwezinto.
4. Ukwenziwa kunye nokuhlanganiswa: Ukwenziwa okuqinisekiswe yi-ISO kusetyenziswa i-SUS304/ SUS316L kunye nemibhobho edibeneyo ejikelezayo.
5. Ukufakwa kunye nokuQaliswa: ukulinganisa kwindawo kunye noqeqesho lomqhubi.
6. Inkxaso Emva Kokuthengisa: uthutho lwehlabathi olunezixhobo ezingasetyenziswanga kunye nenkonzo yobugcisa ekude.
Ngamava angama-25 eminyaka kunye nokufakelwa kumazwe angaphezu kwama-30, i-EasyReal inika imigca ye-puree elungelelanisa ukuchaneka, ucoceko, kunye nokusebenza kakuhle kweendleko.
Iprojekthi nganye ijolise ekuncedeni abaprosesa ukuba bafezekise imveliso ezinzileyo, ixesha elide lokugcinwa, kunye nokugcinwa kwencasa okugqwesileyo.
Qala iprojekthi yakho namhlanje.
Visit https://www.easireal.com or email [email protected] to request a quotation or schedule a pilot test.
Iimveliso eziNxulumeneyo
