Dragon Fruit Processing Line
Lub EasyReal Dragon Fruit Processing Line yog tsim rausiab txiv hmab txiv ntoo kev ncaj ncees, txo pov tseg, thiabyooj yim tu. Peb siv cov khoom noj-qib stainless hlau, CIP-npaj piping, thiab cov khoom sib cuag zoo.
Peb kab pib nrogmaj mam elevator noj, ua aroller txhuam tshuab ntxhua khaub ncawsuas tshem tawm cov av nkos thiab pos tsis ua rau cov tawv nqaij mos.
Covpeeling systemtuav phau ntawv los yog semi-automatic zaj txiv hmab txiv ntoo sib cais raws li koj qib automation.
Tom qab peeling, lubcrushing thiab pulping unitcais cov noob los ntawm pulp thiab tsim cov kua txiv hmab txiv ntoo ntshiab los yog tuab puree.
Rau cov khoom txee ruaj khov, peb muabtube-hauv-tube pasteurizers, lub tshuab nqus tsev evaporators, thiabaseptic hnab fillers.
Yog tias koj lub hom phiaj yog acov khoom qhuav, peb ntxiv slicing chaw nres tsheb thiabcua kub tshuab ziab khaub ncawslos yogfreeze-drying module.
Peb muab cov kev tswj xyuas qhov kub thiab txias, qhov sib txawv-ceev twj, thiab lub sijhawm HMI cov ntxaij vab tshaus los pab koj ua kom txhua qhov sib npaug.
EasyReal tsim txhua qhov layout raws li koj litxiv hmab txiv ntoo zoo, muaj peev xwm txheej txheem, thiab ntim khoom xav tau.
Dragon fruit processing yog loj hlob thoob ntiaj teb vim nwshealth hlo, vibrant xim, thiab kab txawv tsw.
Cov kab no ua haujlwm rau cov tuam txhab thoob plawskua txiv hmab txiv ntoo, noj zaub mov, thiabnatural xim muajkev lag luam.
Cov ntawv thov ib txwm muaj xws li:
● Dragon fruit kua txiv (ntshiab los yog huab)rau cov khw tshiab los yog cov dej haus sib xyaw
● Pitaya pureerau smoothie bases, khoom qab zib, los yog khoom noj me nyuam mos
● Concentrated zaj txiv hmab txiv ntoo syruprau mis nyuj los yog ice cream flavoring
● Qhuav pitaya slices los yog cubesrau cov khoom noj txom ncauj los yog cereal toppings
● Aseptic pitaya pulp nyob rau hauv lub hnab-hauv-lub thawvrau export lossis OEM ntim
Cov kab no yog tshwj xeeb tshaj yog pab tau rau processors nyob rau hauvVietnam, Ecuador, Colombia, Mexico, thiabTuam Tshoj, qhov twg cov txiv maj phaub yog cog ua lag luam.
EasyReal pab cov neeg siv khoom sib ntsibHACCP, FDA, thiabEU zaub mov kev nyab xeebcov qauv nrog txhua qhov kev teeb tsa.
Xaiv txoj cai zaj txiv hmab txiv ntoo kab nyob ntawmmuaj peev xwm txhua hnub, yam khoom kawg, thiabntim cov cai.
Nov yog peb qhov kev txiav txim siab tseem ceeb:
① Muaj peev xwm:
● Me me (500-1000 kg / h):Zoo tagnrho rau kev pib ua haujlwm, kev tsav tsheb khiav, lossis R & D.
● Nruab nrab nplai (1-3 tons / h):Qhov zoo tshaj plaws rau cov hom lag luam hauv cheeb tsam lossis cov khoom sib cog lus.
● Loj (5-10 tons / h):Haum rau export ntau lawm los yog lub teb chaws cov khoom.
② Daim Ntawv Thov Khoom:
● Kua txiv los yog NFC dej haus:Xav tau kev rho tawm, pom, UHT lossis pasteurizer, lub raj mis filling.
● Puree los yog pulp:Yuav tsum tau cov noob sib cais, homogenization, sterilization, aseptic filling.
● Nco ntsoov:Xav tau lub tshuab nqus tsev vacuum thiab siab Brix tswj.
● Dried cubes/slices:Ntxiv slicing, cua qhuav los yog khov-drying, thiab lub tshuab nqus tsev ntim.
③ Ntim Hom:
● Lub raj mis / PET lub raj mis:Rau cov kua txiv hmab txiv ntoo ncaj qha
● Bag-in-box:Rau puree los yog concentrate
● Aseptic nruas (220L):Rau industrial siv thiab export
● Hnab los yog sachet:Rau cov khw muag khoom noj txom ncauj los yog extract cov khoom
EasyReal muab tag nrhoengineering kev sab lajlos pab koj phim txoj kab rau koj lub hom phiaj kev lag luam.
Raw Dragon Fruit → Ntxuav → Peeling → Crushing → Cua sov los yog Pasteurization → Pulping &Kev kho kom zoo→ Kua txiv/Puree Filtration → (Evaporation) → Homogenization → Sterilization → Aseptic Filling / Drying / Ntim
Nov yog li cas txhua theem ua haujlwm:
1.Raw Khoom Txais & Ntxuav
Dragon txiv hmab txiv ntoo nkag mus rau hauv lub system ntawm ib tug bin dumper thiab elevator. Peb lub tshuab ntxhua khaub ncaws ntxhua khaub ncaws tshem tawm cov av saum npoo thiab pos maj mam.
2.Peeling
Los ntawm txhais tes los yog tsis siv neeg tev tawm nyias nyias ntawm daim tawv nqaij. Cov kab muaj xws li platforms thiab conveyor siv los ua kom cov txheej txheem no.
3.Crushing & Pulping
Lub crusher qhib lub txiv hmab txiv ntoo. Lub pulper cais cov kua txiv los ntawm cov noob thiab kho qhov screen loj rau cov kua txiv hmab txiv ntoo los yog kua txiv hmab txiv ntoo.
4.Enzyme inactivator
5.Evaporation (yog tias concentrate)
Multi-effect nqus evaporator txo cov dej thaum khaws cia tsw.
6.Sterilization
Rau kua txiv: tube-in-tube pasteurizer tua kab mob ntawm 85-95 ° C.
Rau puree: tube sterilizer ncav cuag 120 ° C rau lub neej ntev.
7.Sau
Aseptic bag-in-box fillers los yog lub raj mis filling tshuab ua kom tsis muaj menyuam hloov pauv.
8.Qhuav (yog tias tsim nyog)
Cov txiv hmab txiv ntoo hlais mus rau hauv lub tshuab ziab khaub ncaws los yog lub tshuab ziab khaub ncaws kom ua rau cov khoom tawg yooj yim los yog chewy qhuav qhuav.
Dragon Fruit Roller TxhuamTshuab ntxuav
Cov Menyuam Txhuam Txhuam Lub Tshuab no tshem tawm cov av, xuab zeb, thiab cov pos nto.
Cov menyuam txhuam hniav tsim maj mam txhuam cov ilv zaj txiv hmab txiv ntoo tsis crushing.
Nws siv cov tshuaj txau kho tau nrog cov dej muaj zog los ntxuav kom huv.
Lub tank stainless hlau yog sloped rau cov dej ntws thiab yooj yim tu.
Cov neeg ua haujlwm tuaj yeem kho qhov nrawm kom phim cov peev txheej ntau lawm.
Piv nrog rau cov tso tsheb hlau luam tso rau hauv dej, txoj kev no ua rau cov tawv nqaij tsis zoo thiab tsis txhob ntub dej ntau dhau.
Dragon Fruit Peeling & Inspection Conveyor
Chav tsev no txhawb nqa semi-automatic tev nrog ergonomic tsim.
Cov neeg ua hauj lwm manually tshem tawm daim tawv nqaij thaum txoj siv txav cov txiv hmab txiv ntoo rau pem hauv ntej.
Side drains nqa peels tseg rau kev tuav pov tseg.
Piv rau tag nrho cov chaw nres tsheb, nws txuag chaw thiab txhim kho kev ceev.
Optional auto-peeling modules tuaj yeem ua ke rau cov kab muaj peev xwm ntau dua.
Dragon Fruit Crushing thiab Pulping Tshuab
Qhov no dual-function unit crushes cov txiv hmab txiv ntoo thiab cais cov noob.
Nws siv lub serrated crusher rau cov menyuam thiab rotating nruas npo.
Lub tshuab khiav ntawm kev tswj ceev ceev kom hloov pauv tau.
Nws txo cov noob cov ntsiab lus rau cov khoom smoother thiab tsawg iab.
Piv rau pulpers yooj yim, nws muaj kev sib cais ntau dua precision thiab tawm los.
Nqus Evaporator rau Dragon Fruit Concentrate
Qhov no multi-effect system tshem tawm cov dej ntawm qhov kub thiab txias.
Nws siv lub tshuab nqus tsev vacuum thiab lub tshuab nqus tsev kom txo cov ntsiab lus kub.
Khaws cov xim, aroma, thiab cov as-ham.
Koj tuaj yeem ncav cuag 65 Brix rau syrup lossis xim extract daim ntaub ntawv.
Xws li tsis siv neeg condensate rov qab thiab Brix tswj qhov system.
Compact skid-mounted tsim txuag chaw Hoobkas.
Tube-hauv-Tube Pasteurizer rau Dragon Fruit
Cov txheej txheem no ua kom cov kua txiv hmab txiv ntoo tua cov kab mob thiab ua kom lub neej ntev.
Cov khoom ntws los ntawm lub raj sab hauv thaum cov dej kub ncig sab nraud.
Kub sensors ua haujlwm ruaj khov 85-95 ° C.
Nws txuas rau CIP system rau kev ntxuav tsis siv neeg.
Built-in flowmeter pab saib xyuas kev ua haujlwm ceev.
Qhov tsim no tiv thaiv overcooking thiab tiv thaiv xim liab stability.
Freeze Dryer for Dragon Fruit Slices
Lub tshuab ziab khaub ncaws no tshem tawm dej los ntawm cov txiv hmab txiv ntoo uas tsis muaj cua sov.
Lub kaw lus freezes cov khoom thiab sublimates dej khov ncaj qha.
Nws tiv thaiv cov as-ham thiab ua kom muaj xim zoo nkauj thiab zoo nkauj.
Txhua lub tais tuav cov nqi meej rau kev tswj batch.
Nqus sensors thiab chamber rwb thaiv tsev kom txuag hluav taws xob.
Piv rau cov cua kub kom qhuav, khov-drying muab cov khoom lag luam zoo rau kev xa tawm.
Zaj txiv hmab txiv ntoo txawv ntawm hom, qhov loj me, thiab cov ntsiab lus noo noo.
EasyReal txoj kab ua haujlwm nrogdawb-tawv nqaij, liab-tawv nqaij, thiabtawv tawvntau yam.
Peb calibrate pulping mesh qhov ntau thiab tsawg thiab crusher rollers raws li cov txiv hmab txiv ntoo softness thiab noob ceev.
Kua txiv nrog lossis tsis muaj noob? Peb kho cov lim modules.
Koj puas xav hloov los ntawm cov kua txiv hmab txiv ntoo tshiab mus rau qhov cubs qhuav? Tsuas yog reroute cov khoom tom qab tev rau slicing thiab ziab modules.
Tso zis tawm tswv yim txaus siab:
● Cov kua txiv hmab txiv ntoo los yog kua txiv hmab txiv ntoo (lub raj mis los yog ntau)
● Puree nrog los yog tsis muaj homogenization
● High Brix syrup concentrate
● Qhuav slices, cubes, los yog hmoov
● Frozen pulp rau export lossis khoom siv
Txhua lub module siv cov kav dej nrawm nrawm thiab cov qauv tsim.
Qhov no ua rau hloov txoj kev tsim khoom sai dua thiab txo qis sijhawm.
Lub EasyReal Dragon Fruit Processing Line los nrog aLub teb chaws Yelemees SiemensPLC + HMI tswj qhov systemuas ua rau cov nroj tsuag ua haujlwm yooj yim thiab txhim kho batch sib xws.
Koj tuaj yeem pom tag nrho cov khoom tsis muaj-kub, ntws tus nqi, siab, thiab lub sijhawm-ntawm akov npo vaj huam sib luag.
Peb cov engineers pre-program system rau txhua kauj ruam txheej txheem: ntxuav, pulping, evaporating, pasteurizing, filling, los yog ziab.
Cov neeg khiav dej num tuaj yeem pib lossis tso tseg cov chav nyob, kho qhov nrawm, thiab hloov qhov ntsuas kub nrog ob peb kais dej xwb.
Cov yam ntxwv tseem ceeb:
● Daim ntawv qhia Management:Txuag thiab thauj cov chaw rau kua txiv hmab txiv ntoo, puree, mloog zoo, los yog cov txiv hmab txiv ntoo qhuav.
● Tswb System:Tshawb xyuas qhov txawv txav, qhov kub thiab txias, lossis tus cwj pwm twj tso kua mis thiab xa cov lus ceeb toom.
● Real-Time Trends:Taug qab qhov kub thiab txias dhau lub sij hawm rau batch validation.
● Chaw taws teeb Access:Cov kws kho mob tuaj yeem nkag mus rau kev txhawb nqa lossis hloov tshiab ntawm kev lag luam routers.
● Kev txheeb xyuas cov ntaub ntawv:Export cov ntaub ntawv keeb kwm rau kev soj ntsuam zoo lossis cov ntaub ntawv tshaj tawm.
Qhov system no pab pawg me ua haujlwm puv kab zoo, txo cov neeg ua haujlwm yuam kev, thiab ua kom cov txiaj ntsig zoo ib yam ntawm cov khoom siv.
Txawm hais tias koj ua 500 kg / h lossis 5 tons / h, EasyReal qhov kev tswj hwm muab rau kojindustrial-qib automation ntawm tus nqi tsim nyog.
EasyReal tau pab cov neeg siv khoom hauvtshaj 30 lub teb chawstsim turnkey txiv hmab txiv ntoo ua cov kab uas xa tau zoo, ua raws, thiab kev tswj tus nqi.
Peb cov kab txiv hmab txiv ntoo tau raug xa tawm mus rau South Asia, South America, thiab Africa rau kua txiv hmab txiv ntoo, puree.
Txawm hais tias koj tab tom tsim lub chaw tshiab lossis kho koj qhov chaw tam sim no, peb muaj:
● Kev npaj layout thiab kev tsim hluav taws xobraws li koj qhov chaw
● Kev cai configurationrau cov khoom kawg xws li kua txiv hmab txiv ntoo, puree, syrup, los yog txiv hmab txiv ntoo qhuav
● Installation & commissioninglos ntawm kev paub txog engineers
● Kev txhawb nqa thoob ntiaj teb tom qab muagthiab muaj cov khoom seem
● Kev cob qhia kev kawmrau cov neeg ua haujlwm thiab cov kws tshaj lij
Shanghai EasyReal Machinery Co., Ltd. cojtshaj 25 xyoo ntawm kev paubnyob rau hauv txiv hmab txiv ntoo ua technology.
Peb ua kentse engineering, cov ntaub ntawv thoob ntiaj teb, thiabtus nqi pheej yigrau cov neeg tsim khoom noj ntawm txhua qhov ntau thiab tsawg.
Cov khoom qeb
