Txiv Hmab Txiv Ntoo Pulp Paddle Finisher
CovTxiv Hmab Txiv Ntoo Pulp Paddle Finisherlos ntawm Shanghai EasyReal Machinery Co., Ltd. yog tsim nyob ib ncig ntawm lub hauv paus ntsiab lus ntawm centrifugal pulp refining. Kab rov tav ncej tsav helical paddles nyob rau hauv lub stainless-steel lub tog raj kheej lined nrog ib tug precisely machined screen. Raws li cov txiv hmab txiv ntoo pulp ntws los ntawm, cov paddles nias thiab nplawm nws tawm tsam qhov screen, cia cov kua txiv hmab txiv ntoo thiab cov kua txiv hmab txiv ntoo kom dhau thaum tsis lees txais cov fibers loj thiab cov noob mus rau qhov kawg.
Txhua chav tsev yog ib qho yooj yim los ntxuav, nrog cov tshuaj tsuag thiab cov khoom sib dhos ceev ceev kom huv si. Lub taub hau khiav ntawm cov khoom noj khoom haus-qib cov khoom sib khi kom tiv thaiv cov khoom xau. Cov neeg ua haujlwm tswj hwm txhua qhov ntsuas ntawm HMI vaj huam sib luag txuas rau Siemens PLC.
Lub tshuab ua kom cov hneev taw thiab cov kav dej tsis huv ua rau nws zoo tagnrho rau kev ua haujlwm ib leeg thiab kev koom ua ke hauv cov txiv hmab txiv ntoo ua tiav cov kab xws li txiv nkhaus taw puree, txiv lws suav muab tshuaj txhuam, thiab cov kua txiv hmab txiv ntoo. Nws lub zog txuag tsav thiab hnav-tiv thaiv npo tsim pab txuas ntxiv lub neej kev pab cuam thiab txo cov nqi khiav lag luam los ntawm kev txo qis qis thiab kev siv khoom seem.
CovTxiv Hmab Txiv Ntoo Pulper thiab Refiner Tshuabyog siv dav hauv cov kua txiv hmab txiv ntoo, kua txiv hmab txiv ntoo, jam, thiab cov khoom noj rau menyuam yaus. Nws txoj kev ua kom zoo zoo tiv thaiv cov khoom ntawm cov qauv ntawm tes thiab xim, ua rau nws haum rau cov txiv hmab txiv ntoo rhiab xws li strawberry, kiwifruit, thiab guava.
Cov ntawv thov ib txwm muaj xws li:
• Txiv lws suav ua kab rau tshem tawm cov tawv nqaij thiab cov noob tom qab crushing.
• Mango, papaya, thiab txiv tsawb puree refining rau cov khoom qab zib du.
• Kua thiab pear ua kom tau cov kua txiv hmab txiv ntoo los yog cov kua txiv hmab txiv ntoo rau cov kua ntses.
• Citrus thiab txiv hmab txiv ntoo ua los tsim cov khoom noj khoom haus zoo rau cov kua mis nyeem qaub thiab cov dej haus sib xyaw.
Cov txheej txheem muaj nuj nqis rau nws lub peev xwm los tswj cov zis viscosity thiab txo qis oxidation. Lub tshuab txhawb kev hloov pauv ceev ceev kom hloov mesh loj rau ntau hom txiv hmab txiv ntoo lossis cov khoom kawg, tso cai rau SKU hloov pauv sai thaum lub caij ncov. Qhov no versatility txhais mus rau hauv kev siv cov nroj tsuag ntau dua thiab tsawg dua cov neeg siv khoom tsis txaus siab los ntawm kev ntxhib los mos tsis sib xws lossis cov noob seem.
Kev ua tau zoo ntawm cov pulp refining xav tau ib qho kev sib npaug ntawm cov dej ntws thiab cov kab hauv qab. Cov khoom siv raw tuaj txog nrog cov fiber ntau thiab cov ntsiab lus ntawm cov noob; yog tias noj yam tsis muaj kev sib tsoo ua ntej, kev tshuaj ntsuam kev thauj khoom nce thiab hla dhau los. Yog li ntawd, EasyReal pom zoo kom ua khub rauTxiv Hmab Txiv Ntoo Pulp Paddle FinisherNrog nws cov kev mob siab rau crushing, pre-heating, thiab de-aeration modules. Cov tshuab no ruaj khov pub kub thiab viscosity ua ntej refining, txo cov neeg kho tshuab kev ntxhov siab ntawm qhov screen thiab bearings.
Cov khoom uas muaj kuab heev los yog pectin-nplua nuj (xws li apricot lossis guava puree) yuav xav tau cov khoom siv hluav taws xob hauv lub raj cua sov kom tswj tau qhov dej thiab tiv thaiv gelling hauv lub tshuab. Kev huv huv yog lwm qhov tseem ceeb: Tshem tawm cov khoom seem thiab cov noob tom qab txhua qhov khiav, tshem tawm cov kab mob microbial thiab kev sib kis kab mob.
Los ntawm kev sib piv cov kab sib txuas rau qhov kub thiab txias, ntws, thiab sib npaug sib npaug, EasyReal pab cov neeg siv khoom ua tiav cov txiaj ntsig tsis tu ncua thiab cov kev pabcuam ntev dua. Qhov tshwm sim yog kev sib xyaw ua ke ntawm cov txiv hmab txiv ntoo uas ua ke nrog lub peev xwm siab nrog kev ua tau zoo thiab kev nyab xeeb khoom noj.
Xaiv txoj cai Paddle Finisher pib nrog kev txhais cov khoom lag luam thiab ntim txhua hnub. Batch peev thiab mesh loj txiav txim siab refining ceev thiab pulp zoo. Piv txwv li, nplua-mesh cov ntxaij vab tshaus (0.5-0.8 hli) nplua cov kua txiv hmab txiv ntoo, thaum coarser meshes (1.0-2.05 hli) haum cov kua txiv hmab txiv ntoo los yog cov kua ntses.
Yam tseem ceeb uas yuav tau xav txog:
1. Muaj peev xwm yuav tsum tau:Cov qauv kev lag luam uas siv 2-30 tons hauv ib teev nyob ntawm seb hom txiv hmab txiv ntoo thiab kev noj zaub mov zoo sib xws.
2. Screen tsim:Ib leeg vs ob-theem finishers rau txawv refining qib.
3. Rotor ceev:Qhov sib txawv zaus tsav tso cai hloov ntawm 300-1200 rpm qhov ceev ntawm lub cev muaj zog kom phim viscosity.
4. Kev kho yooj yim:Quick-qhib kawg npog thiab sib npaug shafts yooj yim rau kev soj ntsuam txhua hnub.
5. Khoom siv:Txhua qhov chaw sib cuag hauv SS316L rau kev tiv thaiv corrosion thiab kev ua haujlwm huv.
EasyReal's engineering team muab kev ntsuas ntsuas ntsuas ntsuas qhov pom kev zoo thiab nrawm ua ntej ntsuas qhov ntsuas. Txoj hauv kev no txo cov sij hawm sim ntawm qhov chaw thiab ua kom cov kab kawg sib tw koj cov khoom siv raw khoom sib xyaw thiab cov khoom viscosity. Txhua qhov project los nrog kev tsim kho, kev npaj siv hluav taws xob, thiab kev txhawb nqa pib rau thawj lub caij tsim khoom.
Hauv qab no yog ib txwm txaus rau kev lag luam pulp extraction thiab refining kab siv covTxiv Hmab Txiv Ntoo Pulp Paddle Finisher:
1. Txiv hmab txiv ntoo txais thiab sorting→ tshem tawm cov khoom puas thiab txawv teb chaws.
2. Ntxuav thiab tshuaj xyuas→ xyuas kom huv si.
3. Crushing / Ua ntej cua sov→ Crushed Txiv hmab txiv ntoo thiab deactivate enzymes.
4. Thawj Pulper→ pib sib cais ntawm pulp los ntawm tev thiab noob.
5. Secondary Txiv Hmab Txiv Ntoo Pulp Paddle Finisher→ zoo refining los ntawm paddle-tsav kev tshuaj ntsuam.
6. Vacuum Deaeration→ tshem tawm cov npuas npuas los tiv thaiv oxidation.
7. Kev kho Pasteurization / UHT→ thermal stabilization rau lub neej ntev.
8. Aseptic Filling / Kub-Fill Chaw Nres Tsheb→ npaj rau kev khaws cia lossis kev siv qis qis.
Ceg txoj hauv kev muaj nyob rau cov khoom sib txawv: cov kab puree siv ob chav ua tiav hauv cov koob, thaum chunky sauce kab khaws coarser cov ntxaij vab tshaus los khaws lub qhov ncauj. Los ntawm kev ntsuas txoj hauv kev no, cov neeg ua haujlwm tuaj yeem hloov pauv ntawm cov kua txiv hmab txiv ntoo, kua txiv hmab txiv ntoo, thiab cov kua txiv hmab txiv ntoo hauv ib qho kev cog qoob loo.
Ib tug puvTxiv Hmab Txiv Ntoo Pulper thiab Refiner Tshuabkab integrates ob peb ua modules uas ua hauj lwm ua ke kom zoo ib yam yield thiab khoom stability. Txhua yam khoom ua lub luag haujlwm tshwj xeeb hauv kev ua kom zoo nkauj zoo nkauj, txo cov khoom pov tseg, thiab ua kom muaj kev huv huv.
1. Txiv Hmab Txiv Ntoo Crusher
Ua ntej cov txiv hmab txiv ntoo nkag mus rau hauv lub paddle finisher, lub crusher lov nws mus rau hauv cov khoom sib xws. Cov kauj ruam no tiv thaiv kev tshuaj ntsuam ntau dhau thiab ua kom muaj kev noj qab nyob zoo. EasyReal's industrial crushers feature adjustable blades thiab ib tug hnyav-lub luag hauj lwm tsav, muaj peev xwm tuav txiv nkhaus taw, kua, txiv lws suav, thiab lwm yam txiv hmab txiv ntoo fibrous nrog tsawg heev tu.
2. Pre-Heater / Enzyme Deactivator
Qhov no tubular cua kub exchanger maj mam heats lub pulp mus rau 60-90 ° C kom loosen cell phab ntsa thiab deactivate enzymes xws li pectin methylesterase. Nws txo viscosity variation thiab stabilizes tsw. Qhov kub thiab txias lub sij hawm nyob yog raug tswj los ntawm Siemens PLC setpoints rau rov ua tau.
3. Txiv hmab txiv ntoo Pulp Paddle Finisher
Lub plawv ntawm refining kab - nws cais cov noob, peels, thiab coarse fibers siv high-ceev paddles thiab perforated stainless-steel ntxaij. Rotor geometry thiab lub suab lub kaum sab xis yog optimized rau siab tshaj plaws throughput nrog tsawg shear. Lub qhov hluav taws xob lub qhov hluav taws xob qhia pom kev ntxhib los mos thiab ntuj gloss, npaj rau ntxiv concentration lossis pasteurization.
4. Dej Sau Tank & Hloov Twj
Tom qab refining, kua txiv hmab txiv ntoo thiab nplua pulp poob rau hauv ib lub ntim ntim ntim. Lub twj tso kua mis huv hloov cov khoom mus rau theem tom ntej. Tag nrho cov wetted qhov chaw yog SS316L, nrog tri-clamp kev sib txuas kom yooj yim disassembly thiab CIP tu.
5. Nqus Deaerator
Cov cua nkag tuaj yeem ua rau oxidation thiab foaming thaum pasteurization. Lub tshuab nqus tsev deaerator tshem tawm cov huab cua ntawm kev tswj cov qib siab (−0.08 MPa raug), khaws cov xim ci thiab aroma. Lub deaerator lub inline tsim tso cai rau kev ua haujlwm tas mus li nrog tsawg hneev taw.
6. Aseptic Filler
Cov kua txiv hmab txiv ntoo ua kom zoo thiab deaerated tuaj yeem ntim rau hauv lub hnab aseptic lossis nruas kom khaws cia ntev. EasyReal's aseptic muab tub lim suav nrog cov kab mob tsis muaj menyuam, lub voj voog ua kom tsis muaj menyuam, thiab lub taub hau kub tswj kom ua kom cov zaub mov muaj kev nyab xeeb thiab ua haujlwm siab.
Txhua lub subsystem yog modular thiab skid-mounted rau ceev installation thiab txij nkawm. Ua ke, lawv tsim ib txoj kab ua tiav tiav uas xa cov khoom ruaj khov °Brix, lub qhov ncauj zoo heev, thiab lub zog ua haujlwm siab.
Cov Txiv Hmab Txiv Ntoo Pulp Paddle Finisher kab txhawb ntau yam khoom siv thiab cov khoom tsim tawm, muab cov txheej txheem hloov pauv txhua xyoo.
Cov ntaub ntawv nkag:
• Txiv hmab txiv ntoo tshiab (txiv nkhaus taw, txiv lws suav, kua, txiv duaj, txiv nkhaus taw, thiab lwm yam)
• Frozen pulp lossis aseptic concentrate
• Cov khoom sib xyaw lossis cov khoom sib xyaw ua ke rau hauv cov dej haus
Cov kev xaiv tso zis:
• Smooth puree rau me nyuam noj, jams, thiab khoom qab zib puag
• Cov kua txiv hmab txiv ntoo los yog kua qab zib zoo tom qab pom zoo
• Coarse pulp rau sauce, bakery filling, los yog ice-cream ripple
• High-Brix concentrate rau cia thiab xa tawm
Ua tsaug rau qhov kev tshuaj ntsuam modular thiab rotor system, cov neeg ua haujlwm tuaj yeem hloov mesh loj lossis tiav theem teeb tsa hauv tsawg dua 20 feeb. Cov kev hloov ntawm lub caij nyoog ntawm cov txiv hmab txiv ntoo zoo - los ntawm lub caij nyoog softness mus rau lub caij nyoog hardness - tuaj yeem tswj tau los ntawm kev kho cov rotor ceev thiab kev tshuaj ntsuam siab teeb tsa ntawm PLC interface. Qhov kev hloov pauv no tso cai rau cov txiaj ntsig zoo ib yam thiab kev ntxhib los mos txawm tias nyob rau hauv cov khoom siv raw khoom sib txawv.
EasyReal's engineering team pab cov txheej txheem hauv kev txhais cov zaub mov txawv, CIP cycles, thiab cov kev ua haujlwm tsis haum rau txhua hom khoom. Yog li ntawd, tib txoj kab tuaj yeem ua ntau yam SKUs thaum ua kom tu thiab txo nqi qis.
Automation yog lub hauv paus rau EasyReal lub tswv yim tsim. Lub Paddle Finisher kab yog tswj hwm los ntawm Siemens PLC nrog qhov kev nkag siab ntawm HMI interface uas muab cov neeg ua haujlwm pom pom tag nrho rau hauv cov txheej txheem sib txawv - rotor ceev, pub txaus, tshuaj ntsuam qhov sib txawv, thiab lub cev muaj zog.
Core tswj nta muaj xws li:
• Kev tswj daim ntawv qhia rau txhua hom txiv hmab txiv ntoo (txiv lws suav, txiv nkhaus taw, txiv apple, thiab lwm yam)
• Cov kab kos duab thiab cov ntaub ntawv keeb kwm xa tawm rau kev soj ntsuam zoo
• Tswb interlocks thiab kev nyab xeeb kaw rau overloads lossis siab spikes
• Batch ID tagging thiab export cov ntaub ntawv rau traceability
• Kev saib xyuas chaw taws teeb thiab kev kuaj mob ntawm Ethernet
Automated CIP cycles yog pre-programmed los ntxuav tag nrho cov chaw tiv tauj, nrog rau rotor chamber, cov ntxaij vab tshaus, thiab piping, kom ntseeg tau ceev turnaround ntawm ntau lawm batch. Lub kaw lus kev koom ua ke nrog cov dej ntws thiab cov dej ntws (crusher, rhaub, deaerator, muab tub lim) tso cai rau cov lus txib hauv nruab nrab - ib tus neeg ua haujlwm tuaj yeem saib xyuas tag nrho cov kev ua kom zoo ntawm ib qho screen.
Cov qauv digital no txhim kho batch repeatability, txo cov neeg ua haujlwm yuam kev, thiab ua kom muaj kev ntseeg tau ntev. Nws kuj tseem txhawb kev saib xyuas kev kwv yees los ntawm kev saib xyuas kev sib tw, pab cov neeg siv khoom kom tsis txhob muaj kev poob qis thiab tiv thaiv cov cuab yeej siv peev.
Shanghai EasyReal Machinery Co., Ltd. muab kev daws teeb meem kawg rau kev ua cov txiv hmab txiv ntoo thiab zaub. Los ntawm kev sim ntsuas ntsuas mus rau tag nrho cov kab ntau lawm, peb cov engineers ua txhua theem - tsim, teeb tsa, kev npaj siv hluav taws xob, tsim khoom, teeb tsa, commissioning, thiab kev cob qhia neeg ua haujlwm.
Qhov project workflow:
- Txhais cov khoom raw thiab cov hom phiaj ntawm cov khoom (kua txiv, puree, sauce, thiab lwm yam)
- Ua kev sim kev sim nrog kev hloov pauv paddle tiav los txiav txim siab qhov zoo tshaj plaws screen loj thiab rotor ceev
- Muab cov lus qhia ntxaws ntxaws thiab P&ID daim duab kos rau koj cov nroj tsuag
- Tsim thiab Hoobkas-sim tag nrho cov modules raws li EasyReal tus qauv zoo
- Pab nrog rau ntawm qhov chaw teeb tsa, commissioning, thiab kev txhawb nqa kev tsim khoom thawj zaug
- Xa cov neeg ua haujlwm kev cob qhia, pob khoom seem, thiab cov kev pabcuam tu mus ntev
Nrog dhau25 xyoo ntawm kev paubthiab installation nyob rau hauv30+ lub teb chaws, EasyReal cov cuab yeej paub txog nws qhov tseeb, ua haujlwm ntev, thiab tus nqi rau cov nyiaj. Peb cov kab pab cov txheej txheem txo cov khoom pov tseg, txhim kho cov txiaj ntsig, thiab txhim kho cov khoom zoo thaum ua tau raws li cov qauv kev nyab xeeb thoob ntiaj teb.
Tiv tauj peb hnub nolos tham txog koj qhov project lossis thov kev sim ntsuas:
www.easireal.com/contact-us/
sales@easyreal.cn
Cov khoom qeb
