Umqeqisi we-Fruit Pulp Paddle
IUmqeqisi we-Fruit Pulp PaddleI-Shanghai EasyReal Machinery Co., Ltd. yakhelwe ngesimiso sokucwengisisa i-centrifugal pulp. Umgodi ovundlile ushayela ama-paddles e-helical ngaphakathi kwesilinda sensimbi engagqwali ehlanganiswe nesikrini esenziwe ngomshini oqondile. Njengoba i-pulp yezithelo igeleza, ama-paddles ayayicindezela bese eyiklwebha esikrinini, evumela ujusi kanye ne-pulp encane ukuthi kudlule ngenkathi yenqaba imicu emikhulu kanye nembewu ekugcineni kokukhipha.
Iyunithi ngayinye kulula ukuyihlanza, inamabhola okufafaza kanye nezinhlangano ezikhipha ngokushesha ukuze kuhlanzwe ngokushesha. Umgodi usebenza ezivalweni zemishini zezinga lokudla ukuvimbela ukuvuza komkhiqizo. Abaqhubi balawula wonke amapharamitha ngephaneli ye-HMI exhunywe ku-Siemens PLC.
Ukwakheka komshini okuqinile kanye nokwakheka kwamapayipi okuhlanzeka kwenza kube kuhle kokubili ukusebenza kodwa kanye nokuhlanganiswa ngaphakathi kwemigqa ephelele yokucubungula izithelo njenge-mango puree, i-tomato paste, kanye nezitshalo ze-apple sauce. Umklamo wayo wesikrini osebenzisa amandla kahle kanye nokumelana nokuguguleka kusiza ukwandisa impilo yesevisi kanye nokunciphisa izindleko zokusebenza ngokunciphisa isikhathi sokungasebenzi kanye nokusetshenziswa kwezingxenye ezisele.
IUmshini Wokupompa Nokuhlanza IzitheloIsetshenziswa kabanzi emigqeni yokukhiqiza ijusi yezithelo, i-puree, i-jam, kanye nokudla kwezingane. Isenzo sayo sokucwenga kahle sivikela isakhiwo samaseli omkhiqizo nombala wawo, okwenza ufanelekele izithelo ezizwelayo njenge-strawberry, i-kiwifruit, kanye ne-guava.
Izinhlelo zokusebenza ezijwayelekile zifaka:
• Imigqa yokucubungula utamatisi yokususa izikhumba nembewu ngemva kokuchotshozwa.
• Ukuhluza i-mango, i-papaya, kanye ne-banana puree ukuze kube nezisekelo ezibushelelezi zama-dessert.
• Ukucubungula ama-apula namapheya ukuze kutholakale ijusi noma i-pulp ecacile yesoso.
• Ukucutshungulwa kwe-citrus namajikijolo ukuze kukhiqizwe i-pulp yekhwalithi ephezulu yezingxube ze-yogurt kanye nezingxube zeziphuzo.
Ama-processor ayazisa ikhono lawo lokugcina i-viscosity yokukhipha ehambisanayo nokunciphisa i-oxidation. Umshini usekela izinguquko zesikrini ezisheshayo ukuze uvumelanise usayizi we-mesh wezinhlobo ezahlukene zezithelo noma imikhiqizo yokugcina, okuvumela ukushintshashintsha okusheshayo kwe-SKU ngesikhathi sezinkathi eziphakeme. Lokhu kuguquguquka kuhumusha ekusetshenzisweni okuphezulu kwezitshalo kanye nezikhalazo ezimbalwa zamakhasimende ezivela ekungahambelani kokuthungwa noma izinsalela zembewu.
Ukuhluzwa kwe-pulp okuphumelelayo kudinga umugqa olinganiswe kahle ongaphezulu nongezansi. Izinto zokusetshenziswa zifika zinefayibha ehlukahlukene kanye nokuqukethwe kwembewu; uma ziphakelwa ngaphandle kokuchotshozwa okufanayo, ukulayisha kwesikrini kuyakhuphuka futhi ukukhishwa kwe-throughput kuyehla. Ngakho-ke, i-EasyReal incoma ukuhlanganisaUmqeqisi we-Fruit Pulp Paddlengamamojula ayo akhethekile okuchoboza, okushisa kusengaphambili, kanye nokususa umoya. Lezi zinhlelo ziqinisa izinga lokushisa lokuphakelayo kanye nokuthamba ngaphambi kokucwengisisa, zinciphisa ukucindezeleka komshini esikrinini nasemabhereni.
Imikhiqizo ecwebezelayo noma ecebile nge-pectin (njenge-apricot noma i-guava puree) ingadinga ama-tube-in heat exchangers ukuze igcine uketshezi lugeleza futhi ivimbele ukujiya ngaphakathi komshini. Ukuhlanzeka kungenye into ebalulekile: Susa i-pulp nembewu esele ngemuva kokugijima ngakunye, ususe izingozi zamagciwane kanye nokungcola kokunambitheka okuphambene.
Ngokuqhathanisa izingxenye zomugqa ukuze kutholakale izinga lokushisa, ukugeleza, kanye nebhalansi yokusika, i-EasyReal isiza amakhasimende ukuthi athole isivuno esizinzile kanye nezikhawu zesevisi yesikrini eside. Umphumela uba uhlelo lokucubungula izithelo oluhlanganiswe ngokugcwele oluhlanganisa umthamo ophezulu nokunemba kanye nokuphepha kokudla.
Ukukhetha i-Paddle Finisher efanele kuqala ngokuchaza ububanzi bomkhiqizo kanye nomthamo wansuku zonke. Umthamo weqembu kanye nosayizi we-mesh kunquma isivinini sokucwenga kanye nekhwalithi ye-pulp. Isibonelo, izikrini ze-fine-mesh (0.5–0.8 mm) zifanela ukukhiqizwa kwejusi, kuyilapho i-mesh eqinile (1.0–2.05 mm) ifanela ukusetshenziswa kwe-puree noma isoso.
Izinto ezibalulekile okufanele uzicabangele:
1. Isidingo somthamo:Amamodeli ajwayelekile ezimboni aphatha amathani angu-2-30 ngehora kuye ngohlobo lwezithelo kanye nokuqina kokudla.
2. Umklamo wesikrini:Iziqedi zokuqeda ezi-single vs ezimbili zamazinga ahlukene okucwenga.
3. Isivinini se-rotor:I-variable frequency drive ivumela ukulungiswa phakathi kuka-300–1200 rpm ijubane lemoto ukuze lifane ne-viscosity.
4. Kulula ukunakekela:Izimbozo ezivuleka ngokushesha kanye nemigodi elinganisiwe kwenza kube lula ukuhlola nsuku zonke.
5. Izinto:Zonke izingxenye zokuxhumana ku-SS316L ukuze zivikele ukugqwala kanye nokusebenza kahle kwenhlanzeko.
Ithimba lobunjiniyela le-EasyReal linikeza ukuhlolwa kwesilinganiso sokuhlola ukuze kutholakale i-mesh kanye nesivinini esifanele ngaphambi kokukhulisa. Le ndlela inciphisa isikhathi sokuhlola endaweni futhi iqinisekisa ukuthi umugqa wokugcina uhambisana nengxube yakho yezinto zokusetshenziswa kanye nokuchacha komkhiqizo. Iphrojekthi ngayinye iza nokwakheka okwenziwe ngokwezifiso, uhlelo lokusetshenziswa, kanye nokusekelwa kokuqala kwesizini yokuqala yokukhiqiza.
Ngezansi ukugeleza okuvamile kokukhipha i-pulp yezimboni kanye nemigqa yokucwenga kusetshenziswaUmqeqisi we-Fruit Pulp Paddle:
1. Ukwamukela Nokuhlunga Izithelo→ susa izingcezu ezonakele kanye nezinto zangaphandle.
2. Ukugeza Nokuhlola→ qinisekisa ukuhlanzeka kwendawo.
3. Ukuchoboza / Ukushisa kusengaphambili→ Izithelo Ezichotshoziwe futhi zivale ama-enzyme.
4. I-Pulper Eyinhloko→ ukuhlukaniswa kokuqala kwe-pulp kusuka emakhasini kanye nembewu.
5. Isiqedi Sokuphekela Iphedi Lesibili Lezithelo→ ukucwengisisa kahle ngokusebenzisa ukuhlolwa okuqhutshwa yi-paddle.
6. Ukususwa kwe-vacuum→ susa amabhamuza omoya ukuze uvimbele ukubola.
7. Ukwelashwa kwe-Pasteurization / UHT→ ukuzinza kokushisa ukuze kuhlale isikhathi eside.
8. Isiteshi Sokugcwalisa Okungaphephile / Ukugcwalisa Okushisayo→ ilungele ukugcinwa noma ukusetshenziswa ngezansi.
Kunezindlela zamagatsha zezitayela ezahlukene zomkhiqizo: imigqa ye-puree ebushelelezi isebenzisa iziqedi ezimbili ezilandelanayo, kuyilapho imigqa yesoso emikhulu igcina izikrini eziqinile ukuze kulondolozwe umuzwa womlomo. Ngokulinganisa lezi zindlela, abaqhubi bangashintsha phakathi kokukhiqizwa kwejusi, i-nectar, kanye ne-puree ngaphakathi kwesakhiwo sesitshalo esisodwa.
OkugcweleUmshini Wokupompa Nokuhlanza Izitheloumugqa uhlanganisa amamojula amaningana okucubungula asebenza ndawonye ukuze kube nokukhiqiza okulinganayo kanye nokuzinza komkhiqizo. Ingxenye ngayinye idlala indima ethile ekwenzeni ngcono ukuthungwa, ukunciphisa imfucuza, kanye nokuqinisekisa ukusebenza kwenhlanzeko.
1. I-Fruit Crusher
Ngaphambi kokuba izithelo zingene kumshini wokuqeda ama-paddle, umshini wokuqhekeza uyasiphula ube yizinhlayiya ezifanayo. Lesi sinyathelo sivimbela ukugcwala kwesikrini futhi siqinisekisa ukudla okubushelelezi. Ama-crusher ezimboni e-EasyReal anezinsika ezilungisekayo kanye nomshini osindayo, okwazi ukuphatha umango, i-apula, utamatisi, nezinye izithelo ezinemicu ngaphandle kokunakekelwa okuningi.
2. Isivimbisi Sokushisa Ngaphambi Kokushisa/I-Enzyme
Lesi sishintshi sokushisa esishubhu sifudumeza kancane i-pulp ku-60–90 °C ukuze sikhulule izindonga zamaseli futhi sivale ama-enzyme afana ne-pectin methylesterase. Sinciphisa ukushintshashintsha kwe-viscosity futhi siqinise ukunambitheka. Izinga lokushisa nesikhathi sokuhlala kulawulwa ngokunembile ngamasethi we-Siemens PLC ukuze kutholakale imiphumela ephindaphindwayo.
3. Umqeqisi we-Fruit Pulp Paddle
Inhliziyo yomugqa wokucwenga — uhlukanisa imbewu, amakhasi, kanye nemicu eqinile usebenzisa ama-paddle asheshayo kanye nezikrini zensimbi engagqwali ezinezimbobo. I-geometry ye-rotor kanye ne-angle ye-pitch kulungiselelwe ukukhiqiza okuphezulu kakhulu ngokucheba okuncane. I-pulp yokukhipha ikhombisa ukuthungwa okufanayo kanye nokukhanya kwemvelo, okulungele ukugxilisa okwengeziwe noma ukugcoba.
4. Ithangi Lokuqoqa Ijusi kanye Nephampu Yokudlulisa
Ngemva kokucwengisisa, ijusi kanye ne-pulp encane kuwela ethangini lokuqoqa elivaliwe. Iphampu yokuhlanza idlulisela umkhiqizo esigabeni esilandelayo. Zonke izingxenye ezimanzi ziyi-SS316L, ezinokuxhumeka kwe-tri-clamp ukuze kube lula ukuyihlukanisa kanye nokuhlanza i-CIP.
5. Isicoci se-Vacuum
Umoya ovalekile ungaholela ekungcolisweni nasekugqwaleni ngesikhathi sokufakwa kwe-pasteurization. I-vacuum deaerator isusa umoya emazingeni okucindezela alawulwayo (ngokuvamile -0.08 MPa), igcina umbala ogqamile kanye nephunga. Umklamo oqondile we-deaerator uvumela ukusebenza okuqhubekayo ngezinyathelo ezincane.
6. Isigcwalisi se-Aseptic
I-pulp ecolisisiwe neyomile ingafakwa ezikhwameni ze-aseptic noma ezigubhuni ukuze igcinwe isikhathi eside. I-aseptic filler ye-EasyReal ifaka izithiyo ezihlanzekile, izihibe zokuhlanza umusi, kanye namakhanda okugcwalisa alawulwa amazinga okushisa ukuqinisekisa ukuphepha kokudla kanye nokukhiqiza okuphezulu.
Isistimu ngayinye encane i-modular futhi ifakwe kuma-skid ukuze ifakwe futhi igcinwe ngokushesha. Ndawonye, zakha umugqa wokucubungula ozenzakalelayo ohlinzeka nge-°Brix ezinzile, umuzwa omuhle kakhulu womlomo, kanye nokusebenza kahle kwamandla aphezulu.
Ulayini we-Fruit Pulp Paddle Finisher usekela izinto eziningi zokufaka kanye nezitayela zomkhiqizo wokukhipha, okunikeza amaprosesa ukuguquguquka unyaka wonke.
Amafomu okufaka:
• Izithelo ezintsha (umango, utamatisi, i-apula, i-pear, i-guava, njll.)
• I-pulp eqandisiwe noma i-aseptic concentrate
• Izingxube noma izingxube ezihlanganisiwe kabusha zezisekelo zeziphuzo
Izinketho zokukhipha:
• I-puree ebushelelezi yokudla kwezingane, ama-jam, kanye nezisekelo zama-dessert
• Ijusi noma umpe ocacile ngemva kokuhluzwa kahle
• I-pulp eqinile yesoso, ukugcwalisa ibhikawozi, noma i-ayisikhilimu
• Ukugxila okuphezulu kwe-Brix kokugcina nokuthumela kwamanye amazwe
Ngenxa yesikrini se-modular kanye nesistimu ye-rotor, opharetha bangashintsha usayizi we-mesh noma ukucushwa kwesigaba sokuqeda ngaphansi kwemizuzu engama-20. Izinguquko zesizini kwikhwalithi yezithelo — kusukela ekuthambekeni kwasekuqaleni kwesizini kuya ebulukhunini basekupheleni kwesizini — zingaphathwa ngokulungisa isivinini se-rotor kanye nezindawo zokucindezela kwesikrini nge-interface ye-PLC. Lokhu kuvumelana nezimo kuvumela ukuvunwa okulinganayo kanye nokuthungwa ngisho nangaphansi kwezimo zezinto zokusetshenziswa eziguquguqukayo.
Ithimba lobunjiniyela le-EasyReal lisiza abaprosesa ekuchazeni izindlela zokupheka, imijikelezo ye-CIP, kanye nemingcele yokusebenza elungiselelwe uhlobo ngalunye lomkhiqizo. Ngenxa yalokho, umugqa ofanayo ungaphatha ama-SKU ahlukahlukene ngenkathi ugcina izindleko zokuhlanza kanye nesikhathi sokuphumula ziphansi.
Ukuzenzakalela kuyinto ebalulekile kufilosofi yokuklama ye-EasyReal. Ulayini we-Paddle Finisher uphathwa yi-Siemens PLC ene-interface ye-HMI enembile enikeza opharetha ukubonakala okugcwele eziguqukweni zenqubo — isivinini se-rotor, ukugeleza kokudla, ingcindezi yokwehluka kwesikrini, kanye nomthwalo wemoto.
Izici zokulawula okuyinhloko zifaka:
• Ukuphathwa kweresiphi yohlobo ngalunye lwesithelo (utamatisi, umango, i-apula, njll.)
• Amashadi ethrendi kanye nokuthunyelwa kwedatha yomlando ukuze kuhlolwe ikhwalithi
• Izingidi ze-alamu kanye nokuvalwa kokuphepha kokulayisha ngokweqile noma ukuphakama kwengcindezi
• Ukumaka i-Batch ID kanye nemibiko yokuthumela ukuze kulandelelwe
• Ukusekelwa kokuqapha nokuhlola okukude nge-Ethernet
Imijikelezo ye-CIP ezenzakalelayo ihlelwe kusengaphambili ukuze igeze zonke izindawo zokuxhumana, okuhlanganisa igumbi le-rotor, izikrini, kanye namapayipi, okuqinisekisa ukujika okusheshayo phakathi kwamaqoqo okukhiqiza. Ukuhlanganiswa kwesistimu namayunithi aphezulu naphansi (i-crusher, i-heater, i-deaerator, i-filler) kuvumela umyalo ophakathi - umqhubi oyedwa angaphatha yonke ingxenye yokucwenga kusuka esikrinini esisodwa.
Lo mklamo wedijithali uthuthukisa ukuphindaphindeka kweqembu, unciphisa amaphutha omqhubi, futhi uqinisekisa ukuthembeka kwesikhathi eside. Uphinde usekele ukulungiswa kokubikezela ngokuqapha izitayela, ukusiza amakhasimende ukugwema isikhathi sokungasebenzi esingahleliwe futhi uvikele ukutshalwa kwezimali kwemishini.
I-Shanghai EasyReal Machinery Co., Ltd. inikeza izixazululo eziphelele zokucubungula izithelo nemifino. Kusukela ekuhlolweni kwesilinganiso sokuhlola kuya emigqeni yokukhiqiza egcwele yezimboni, onjiniyela bethu basingatha zonke izigaba — ukuklama, ukwakheka, ukuhlela izinsiza, ukukhiqiza, ukufaka, ukuqalisa, kanye nokuqeqeshwa kwabaqhubi.
Umsebenzi wephrojekthi:
- Chaza imigomo yezinto zokusetshenziswa kanye nomkhiqizo (ijusi, i-puree, isosi, njll.)
- Yenza ukuhlolwa komshayeli wendiza ngama-paddle finishers alungisekayo ukuze uthole usayizi wesikrini ofanele kanye nesivinini se-rotor
- Nikeza ukwakheka okuningiliziwe kanye nemidwebo ye-P&ID eyenziwe ngokwezifiso zesitshalo sakho
- Khiqiza futhi uhlole wonke amamojula embonini ngaphansi kwezindinganiso zekhwalithi ze-EasyReal
- Siza ngokufakwa endaweni, ukuqaliswa, kanye nokusekelwa kokukhiqiza kwesizini yokuqala
- Nikeza ukuqeqeshwa komqhubi, amaphakheji ezingxenye ezisele, kanye nezinsizakalo zokulungisa zesikhathi eside
NgokuphelaIminyaka engama-25 yesipiliyonikanye nokufakwa ku-Amazwe angaphezu kuka-30, Imishini ye-EasyReal yaziwa ngokunemba kwayo, ukuqina kwayo, kanye nenani layo lemali. Imigqa yethu isiza abakhiqizi ukunciphisa imfucuza, ukuthuthukisa isivuno, kanye nokuthuthukisa ikhwalithi yomkhiqizo ngenkathi behlangabezana nezindinganiso zokuphepha kokudla emhlabeni jikelele.
Xhumana nathi namuhlaukuxoxa ngephrojekthi yakho noma ukucela isivivinyo sokuhlola:
www.easireal.com/contact-us/
[email protected]
