Mugadziri weMapadhi eMichero
IyoMugadziri weMapadhi eMicherokubva kuShanghai EasyReal Machinery Co., Ltd. yakavakirwa panheyo yekuchenesa pulp ye centrifugal. Mugodhi wakatambanudzwa unofambisa mapaddles e helical mukati me silinda yesimbi isina ngura ine sikirini yakagadzirwa nemazvo. Sezvo pulp yemichero ichiyerera, mapaddles anodzvanya nekukwesha pachidzitiro, zvichiita kuti muto ne pulp yakatsetseka zvipfuure uku uchiramba fibers hombe nembeu kuenda kumagumo ekubuda.
Chigadziko chimwe nechimwe chiri nyore kuchenesa, chine mabhora ekupfapfaidza uye magungano anoburitsa nekukurumidza kuti chichenese nekukurumidza. Mubato unoshanda pazvisimbiso zvemakanika zvemhando yepamusoro kudzivirira kubuda kwechinhu. Vashandi vanodzora maparamita ese kuburikidza nepaneru yeHMI yakabatana neSiemens PLC.
Kurongeka kwemuchina uyu pamwe nehurongwa hwemapombi ekuchenesa zvinoita kuti uve wakakodzera kushandiswa wega uye kubatanidzwa mukati memitsetse yakakwana yekugadzira michero yakadai semango puree, tomato paste, uye apple sauce plants. Dhizaini yayo yedhiraivha isingadyi simba zvakanyanya uye screen inodzivirira kupera inobatsira kuwedzera hupenyu hwebasa uye kuderedza mari yekushandisa kuburikidza nekuderedza nguva yekushanda uye kushandiswa kwezvimwe zvinhu.
IyoMuchina weKupwanya Michero neKunatsa MicheroInoshandiswa zvakanyanya mukugadzira muto wemichero, puree, jamu, uye chikafu chevana. Kushanda kwayo zvinyoro-nyoro kunochengetedza chimiro chemasero echigadzirwa uye ruvara, zvichiita kuti chikodzere michero inononoka senge sitirobheri, kiwifruit, uye guava.
Maitiro akajairika anosanganisira:
• Mitsetse yekugadzira madomasi yekubvisa matehwe nembeu mushure mekupwanya.
• Kucheneswa kwemango, papaya, uye bhanana puree kuti zvive nyore kushandisa.
• Kugadzira maapuro nemapeya kuti pave nemuto wakajeka kana kuti pulp yemuto.
• Kugadzira citrus neberry kuti pave nepurepu yemhando yepamusoro yemusanganiswa weyogati uye musanganiswa wezvinwiwa.
Ma processor anokoshesa kugona kwayo kuchengetedza viscosity inobuda nguva dzose uye kuderedza oxidation. Muchina uyu unotsigira shanduko dzechikirini nekukurumidza kuti ugadzirise saizi yemesh yemhando dzakasiyana dzemichero kana zvigadzirwa zvekupedzisira, zvichibvumira kushanduka kweSKU nekukurumidza munguva dzemwaka wepamusoro. Kuchinja uku kunoreva kushandiswa kwakanyanya kwezvirimwa uye kushomeka kwezvichemo zvevatengi kubva pakusaenderana kwemagadzirirwo kana kusaririra kwembeu.
Kuchenesa pulp zvakanaka kunoda kuti pave nemutsetse wakaenzana wekumusoro nepasi. Zvinhu zvisina kugadzirwa zvinosvika zvine fiber nembeu zvakasiyana-siyana; kana zvikadyiwa zvisina kupwanywa zvakaenzana, kurodha kwechidzitiro kunokwira uye kubuda kwemvura kunoderera. Saka, EasyReal inokurudzira kubatanidza pulp.Mugadziri weMapadhi eMicheroine mamodule ayo ekupwanya, ekupisa, uye ekubvisa mhepo. Masisitimu aya anodzikamisa tembiricha yekudya uye viscosity isati yagadziriswa, zvichideredza kushushikana kwemuchina pachidzitiro nemabheringi.
Zvigadzirwa zvine viscous kana pectin yakawanda (senge apricot kana guava puree) zvinogona kuda machubhu ekupisa emuchubhu kuti arambe achiyerera uye kudzivirira kuyerera kwejeli mukati memuchina. Hutsanana chimwe chinhu chakakosha: Bvisa pulp yasara nembeu mushure mekushandisa pese pese, uchibvisa njodzi dzehutachiona uye kusvibiswa kwekunaka kwakasiyana.
Nekuenzanisa zvikamu zvemutsetse kuti zvionekwe kuti tembiricha, kuyerera, uye kucheka kwakaringana, EasyReal inobatsira vatengi kuwana goho rakagadzikana uye nguva refu yekushandira skrini. Mugumisiro wacho isystem yekugadzira michero yakabatana zvizere inosanganisa kugona kwakanyanya uye kunyatsorongeka uye kuchengetedzeka kwechikafu.
Kusarudza Paddle Finisher yakakodzera kunotanga nekusarudza huwandu hwechigadzirwa uye huwandu hwezuva nezuva. Kugona kwebatch uye saizi yemesh zvinosarudza kumhanya kwekunatswa uye mhando yepulp. Semuenzaniso, ma "fine-mesh screens" (0.5–0.8 mm) anokodzera kugadzirwa kwejusi, nepo ma "coarse mesh" (1.0–2.05 mm) achikwana puree kana sosi.
Zvinhu zvikuru zvekufunga nezvazvo:
1. Kukwanisa kunodiwa:Mhando dzemaindasitiri dzinoshanda nematani maviri kusvika makumi matatu paawa zvichienderana nerudzi rwemichero uye kusimba kwechikafu.
2. Kugadzira sikirini:Michina yekupedzisa imwe chete kana miviri yemhando dzakasiyana dzekugadzirisa.
3. Kumhanya kwerotor:Kutyaira kwema frequency akasiyana-siyana kunobvumira kugadzirisa kumhanya kwemota pakati pe300–1200 rpm kuti ienderane nekupenya.
4. Kugadzirisa kuri nyore:Mavharo ekuvhura magumo nekukurumidza uye mibato yakaenzana zviri nyore kuongorora zuva nezuva.
5. Zvinhu:Zvikamu zvese zvinobata muSS316L zvinodzivirira ngura uye kushanda zvakanaka kwehutsanana.
Chikwata chemainjiniya cheEasyReal chinopa bvunzo dzekuongorora kuti chione mesh yakakwana uye kumhanya kwakakodzera usati wawedzera. Nzira iyi inoderedza nguva yekuedza panzvimbo uye inoita kuti mutsetse wekupedzisira ufanane nemusanganiswa wezvinhu zvako uye kunaka kwechigadzirwa. Purojekiti yega yega inouya nehurongwa hwakagadzirirwa iwe, hurongwa hwekushandisa, uye rutsigiro rwekutanga kwemwaka wekutanga wekugadzira.
Pazasi pane nzira yakajairika yekuburitsa pulp uye kucheneswa kwemitsetse yeindasitiri uchishandisaMugadziri weMapadhi eMichero:
1. Kugamuchira uye Kuronga Michero→ bvisa zvidimbu zvakakuvara nezvinhu zvisina kunaka.
2. Kugeza uye Kuongorora→ chengetedza kuchena kwenzvimbo.
3. Kupwanya / Kudziisa usati watanga→ Muchero Wakapwanywa uye unodzima ma enzymes.
4. Pulper Yekutanga→ kupatsanurwa kwekutanga kwemupunga kubva pamatehwe nembeu.
5. Muchina weKupedzisa Paddle weMichero Yechipiri→ kunatswa zvakanaka kuburikidza nekuongorora kunofambiswa nepaddle.
6. Kubvisa Vacuum muchina→ bvisa mabubble emhepo kudzivirira oxidation.
7. Kurapa nePasteurization / UHT→ kugadzikana kwekupisa kwenguva refu.
8. Nzvimbo yekuzadza isina utachiona / Chiteshi chekuzadza nekupisa→ yakagadzirira kuchengetwa kana kushandiswa pasi pemvura.
Nzira dzemapazi dziripo dzemhando dzakasiyana dzezvigadzirwa: mitsetse yakatsetseka yepuree inoshandisa mafinisher maviri akatevedzana, nepo mitsetse yesosi yakakora inoramba iine mascreen akakora kuti ichengetedze kunzwa kwemuromo. Nekuenzanisa nzira idzi, vashandisi vanogona kuchinja pakati pekugadzira muto, nectar, uye puree mukati meimwe plant planning.
A yakazaraMuchina weKupwanya Michero neKunatsa MicheroMutsetse uyu unobatanidza mamodule akati wandei ekugadzirisa anoshanda pamwe chete kuti pave negoho rakanaka uye kugadzikana kwechigadzirwa. Chikamu chimwe nechimwe chinoita basa rakakosha mukuvandudza magadzirirwo, kuderedza marara, uye kuona kuti zvinhu zvinoshanda zvakanaka.
1. Muchina weKupwanya Michero
Muchero usati wapinda mupaddle finisher, crusher inouputsa kuita zvidimbu zvakafanana. Danho iri rinodzivirira kuwanda kwechidzitiro uye rinoita kuti kudya kuitwe zvakanaka. EasyReal's industrial crushers ine maburi anogadziriswa uye inotyaira zvine simba, inokwanisa kubata mango, apuro, domasi, nemimwe michero ine fibrous pasina kugadziriswa kwakawanda.
2. Pre-Heater / Enzyme Deactivator
Iyi tubular heat exchanger inodziya zvinyoro nyoro pulp kusvika 60–90 °C kuti ibvise madziro emasero uye ibvise ma enzymes akaita se pectin methylesterase. Inoderedza kusiyana kwe viscosity uye inodzikamisa kunaka. Tembiricha nenguva yekugara zvinodzorwa nemazvo kuburikidza ne Siemens PLC setpoints kuti zvidzokororwe.
3. Muchina wekugadzira jira remichero
Mwoyo wetambo yekunatsa - unoparadzanisa mbeu, makanda, uye shinda dzakakora uchishandisa ma paddles anomhanya zvakanyanya uye masikirini esimbi isina ngura akaboorwa. Rotor geometry uye pitch angle zvakagadziridzwa kuti zvikwanise kuburitsa mvura yakawanda pasina kuchekwa zvakanyanya. Pulp yekubuda inoratidza magadzirirwo akafanana uye kupenya kwechisikigo, yakagadzirira kuwedzeredzwa kana kupiswa.
4. Tangi reKuunganidza Juice & Pombi yeKutamisa
Mushure mekunatswa, muto nepureti zvakapfava zvinowira mutangi rekuunganidza rakavharwa. Pombi yekuchenesa inoendesa chigadzirwa padanho rinotevera. Zvikamu zvese zvakanyoroveswa ndezveSS316L, zvine kubatanidza kwetri-clamp kuti zvive nyore kubvisa uye kuchenesa CIP.
5. Muchina wekubvisa vhacuum cleaner
Mhepo yakavharirwa inogona kukonzera oxidation uye furo panguva yekupisa. Chinobvisa mhepo mumhepo chinobvisa mweya padanho rekumanikidzwa kwakaringana (−0.08 MPa), zvichichengetedza ruvara rwakajeka uye hwema. Dhizaini yechinhu chinobvisa mhepo mumhepo inobvumira kushanda nguva dzose pasina kutsvedza kwakanyanya.
6. Mudziyo weAseptic Filler
Pulp yakacheneswa uye yakabviswa mweya inogona kuiswa mumabhegi asina utachiona kana madhiramu kuti ichengetwe kwenguva refu. Chinozadza chisina utachiona cheEasyReal chinosanganisira zvidziviriro zvisina utachiona, zvisungo zvekubvisa utachiona, uye misoro yekuzadza inodzorwa nekupisa kuti ive nechokwadi chekuti chikafu chakachengeteka uye kuti chinobereka zvakawanda.
Sisitimu yega yega ine modular uye skid-mounted kuti iiswe nekukurumidza uye igadziriswe. Pamwe chete, vanoumba tambo yekugadzira otomatiki inopa °Brix yakagadzikana, kunzwa kwemuromo kwakanaka, uye kushanda nesimba kwakanyanya.
Mutsetse weFruit Pulp Paddle Finisher unotsigira zvinhu zvakasiyana-siyana zvinopinzwa uye mhando dzezvigadzirwa zvinobuda, zvichiita kuti ma processor agone kuchinjika mukati megore rose.
Mafomu ekuisa:
• Michero mitsva (mango, domasi, apuro, peya, magwava, nezvimwewo)
• Mvura yakaomeswa nechando kana kuti isina utachiona
• Misanganiswa kana misanganiswa yakagadzirwazve yezvinwiwa
Sarudzo dzekuburitsa:
• Puree yakatsetseka yekudya kwevana, jamu, uye zvikafu zvemadhizeti
• Muto kana nekita yakachena mushure mekusefa zvakanaka
• Muto wakakora wemuto, chingwa chinozadzwa nechingwa, kana ice-cream ripple
• High-Brix concentrate yekuchengetera nekutengesera kunze kwenyika
Nekuda kwe modular screen uye rotor system, vashandisi vanogona kushandura saizi ye mesh kana finisher stage configuration mumaminitsi asingasviki makumi maviri. Kuchinja kwemwaka mumhando yemichero — kubva pakupfava kwekutanga kwemwaka kusvika pakuoma kwemwaka wekupedzisira — kunogona kugadziriswa nekugadzirisa kumhanya kwe rotor uye setpoints yekumanikidzwa kwechidzitiro kuburikidza ne PLC interface. Kuchinjika uku kunobvumira goho rakafanana uye magadzirirwo kunyangwe mumamiriro ezvinhu akasiyana-siyana ekugadzira zvinhu.
Chikwata chemainjiniya cheEasyReal chinobatsira ma processors pakutsanangura mabikirwo, maCIP cycles, uye ma parameter ekushanda akagadzirirwa rudzi rwechigadzirwa chimwe nechimwe. Nekuda kweizvozvo, mutsetse mumwe chete unogona kubata maSKU akasiyana-siyana uku uchichengetedza mari yekuchenesa uye yekuzorora yakaderera.
Kugadzira otomatiki ndiko kwakakosha mupfungwa dzeEasyReal dzekugadzira. Mutsetse wePaddle Finisher unotungamirirwa neSiemens PLC ine interface yeHMI inoita kuti vashandisi vaone zvizere ma process variables — rotor speed, feed flow, screen differential pressure, uye motor load.
Zvinhu zvekutonga zvepakati zvinosanganisira:
• Kutarisira mabikirwo emhando yega yega yemichero (domasi, mango, apuro, nezvimwewo)
• Machati emafambiro uye data rekare rekuburitswa kunze kwenyika kuti riongororwe zvakanaka
• Ma alarm interlocks uye ma alarm shutdowns ekuchengetedza kana paine overload kana pressure spikes.
• Kuisa maBatch ID uye kutumira mishumo kuti ionekwe zviri nyore
• Rutsigiro rwekutarisa nekuongorora zviri kure kuburikidza neEthernet
MaCIP cycles anogadzirwa otomatiki akagadzirirwa kugeza nzvimbo dzese dzinosangana, kusanganisira rotor chamber, mascreen, uye mapaipi, zvichiita kuti pave nekukasira pakati pemabatch ekugadzira. Kubatanidzwa kwesystem iyi nemayuniti ekumusoro neekumashure (crusher, heater, deaerator, filler) kunobvumira kuraira kwepakati - mushandi mumwe chete anogona kutarisira chikamu chose chekunatsa kubva pascreen imwe chete.
Urongwa uhwu hwedhijitari hunovandudza kugona kudzokorora zvinhu, hunoderedza kukanganisa kwemushandisi, uye hunovimbisa kuvimbika kwenguva refu. Hunotsigirawo kugadziriswa kwekufanotaura kuburikidza nekutarisa mafambiro ezvinhu, kubatsira vatengi kudzivirira nguva yekushanda isina kurongwa uye kudzivirira mari mumidziyo.
Shanghai EasyReal Machinery Co., Ltd. inopa mhinduro dzakasiyana-siyana dzekugadzirisa michero nemiriwo. Kubva pakuedza kwekuyedza kusvika kumabasa ekugadzira maindasitiri, mainjiniya edu anobata nhanho dzese — dhizaini, marongero, kuronga mashandiro, kugadzira, kuisa, kuraira, uye kudzidziswa kwevashandisi.
Mafambiro epurojekiti:
- Tsanangura zvinangwa zvechigadzirwa (juice, puree, sosi, nezvimwewo)
- Ita bvunzo dzemutyairi wendege uchishandisa ma "paddle finishers" anogadziriswa kuti uone saizi yakakodzera yechidzitiro uye kumhanya kwe "rotor"
- Ipa marongerwo akadzama uye mifananidzo yeP&ID yakagadzirirwa fekitori yako
- Gadzira uye edza mamodule ese mufekitori pasi pemitemo yemhando yeEasyReal
- Batsirai nekuisa panzvimbo, kutanga, uye rutsigiro rwekugadzira mumwaka wekutanga
- Ipai kudzidziswa kwevashandisi, mapakeji ezvikamu zvekuchengetedza, uye mabasa ekugadzirisa kwenguva refu
NekupfuuraMakore makumi maviri nemashanu eruzivouye kuiswa mukatiNyika dzinopfuura makumi matatu, Midziyo yeEasyReal inozivikanwa nekunyatsorongeka kwayo, kugara kwenguva refu, uye kukosha kwayo. Midziyo yedu inobatsira vagadziri kuderedza marara, kuvandudza goho, uye kusimudzira mhando yechigadzirwa uku ichisangana nezvinodiwa zvepasi rose zvekuchengetedza chikafu.
Taura nesu nhasikuti mukurukure nezveprojekiti yenyu kana kukumbira bvunzo yekuedza:
www.easireal.com/contact-us/
[email protected]
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