Chotsukira Mapazi a Zipatso
TheChotsukira Mapazi a ZipatsoKuchokera ku Shanghai EasyReal Machinery Co., Ltd. yamangidwa motsatira mfundo yoyeretsera pulp ya centrifugal. Shaft yopingasa imayendetsa mapaddles ozungulira mkati mwa silinda yachitsulo chosapanga dzimbiri yokhala ndi chophimba chopangidwa bwino. Pamene pulp ya zipatso ikuyenda, mapaddles amakanikiza ndikukanda pa chophimba, zomwe zimapangitsa kuti madzi ndi pulp yabwino zidutse pamene akukana ulusi waukulu ndi mbewu zomwe zikupita kumapeto kwa kutulutsa.
Chida chilichonse n'chosavuta kuyeretsa, chili ndi mipira yopopera ndi ma assemblies otulutsa mwachangu kuti ayeretsedwe mwachangu. Shaft imagwira ntchito pa zomatira zamakanika zamtundu wa chakudya kuti zisatayike. Ogwiritsa ntchito amawongolera magawo onse kudzera pa gulu la HMI lolumikizidwa ndi Siemens PLC.
Kapangidwe kake kakang'ono ka makinawa komanso mapaipi ake aukhondo zimapangitsa kuti ikhale yoyenera kugwiritsidwa ntchito yokha komanso kuphatikizana mkati mwa mizere yonse yopangira zipatso monga mango puree, tomato phala, ndi zomera za apple sauce. Kapangidwe kake kogwiritsa ntchito mphamvu zochepa komanso kolimba kumathandiza kukulitsa nthawi yogwirira ntchito komanso kuchepetsa ndalama zogwirira ntchito pochepetsa nthawi yogwira ntchito komanso kugwiritsa ntchito zinthu zina.
TheMakina Opukusira ndi Kuyenga Zipatsoimagwiritsidwa ntchito kwambiri pakupanga madzi a zipatso, puree, jamu, ndi chakudya cha ana. Kuyeretsa kwake pang'ono kumateteza kapangidwe ka maselo ndi mtundu wa chinthucho, zomwe zimapangitsa kuti chikhale choyenera zipatso zosavuta monga sitiroberi, kiwifruit, ndi guava.
Ntchito zomwe zimagwiritsidwa ntchito nthawi zambiri zimaphatikizapo:
• Mizere yokonzera phwetekere yochotsera zikopa ndi mbewu mutaziphwanya.
• Kusakaniza mango, papaya, ndi nthochi kuti zikhale ndi maziko osalala a mchere.
• Kukonza maapulo ndi mapeyala kuti mupeze madzi oyera kapena zamkati za msuzi.
• Kukonza zipatso za citrus ndi berry kuti apange zamkati zabwino kwambiri zosakaniza yogurt ndi zakumwa zosakaniza.
Ma processor amaona kuti mphamvu yake yogwiritsira ntchito imapangitsa kuti pakhale kukhuthala kofanana komanso kuchepetsa kukhuthala kwa okosijeni. Makinawa amathandizira kusintha kwachangu pazenera kuti asinthe kukula kwa mauna a zipatso zosiyanasiyana kapena zinthu zomaliza, zomwe zimathandiza kuti SKU isinthe mwachangu nthawi yachilimwe. Kusinthasintha kumeneku kumabweretsa kugwiritsa ntchito kwambiri zomera komanso kuchepetsa madandaulo a makasitomala chifukwa cha kusagwirizana kwa kapangidwe kake kapena zotsalira za mbewu.
Kuyeretsa bwino kwa zamkati kumafuna mzere woyenera bwino wa pamwamba ndi pansi. Zipangizo zopangira zimabwera ndi ulusi wosiyanasiyana ndi kuchuluka kwa mbewu; ngati zimadyedwa popanda kuphwanyidwa mofanana, kutsegula pazenera kumakwera ndipo mphamvu yotuluka imachepa. Chifukwa chake, EasyReal imalimbikitsa kuphatikizaChotsukira Mapazi a Zipatsondi ma module ake odzipatulira ophwanyira, otenthetsera, komanso ochepetsa mpweya. Machitidwewa amalimbitsa kutentha kwa chakudya ndi kukhuthala kwake asanayeretsedwe, kuchepetsa kupsinjika kwa makina pazenera ndi ma bearing.
Zinthu zokhuthala kapena zolemera pectin (monga apricot kapena guava puree) zingafunike zotenthetsera kutentha kwa chubu kuti zisunge kusinthasintha ndikuletsa kufalikira kwa gelling mkati mwa makina. Ukhondo ndi chinthu china chofunikira: Chotsani zamkati ndi mbewu zotsala mutatha kugwiritsa ntchito, kuchotsa zoopsa za tizilombo toyambitsa matenda komanso kuipitsidwa kwa kukoma.
Mwa kufananiza zigawo za mzere kuti zigwirizane ndi kutentha, kuyenda, ndi kugawa bwino, EasyReal imathandiza makasitomala kupeza zokolola zokhazikika komanso nthawi yayitali yogwiritsira ntchito pazenera. Zotsatira zake ndi njira yokonzekera zipatso yolumikizidwa bwino yomwe imaphatikiza mphamvu zambiri komanso kulondola komanso chitetezo cha chakudya.
Kusankha Paddle Finisher yoyenera kumayamba ndi kusankha mtundu wa zinthu zomwe zagulitsidwa komanso kuchuluka kwa zinthu zomwe zagwiritsidwa ntchito tsiku ndi tsiku. Kuchuluka kwa ma mesh ndi kukula kwa ma mesh kumatsimikizira liwiro loyeretsera ndi ubwino wa zamkati. Mwachitsanzo, ma screen a fine-mesh (0.5–0.8 mm) amagwirizana ndi kupanga madzi, pomwe ma mesh okhwima (1.0–2.05 mm) amagwirizana ndi puree kapena sosi.
Zinthu zofunika kuziganizira:
1. Kufunika kwa mphamvu:Mafakitale wamba amatha kunyamula matani 2–30 pa ola limodzi kutengera mtundu wa zipatso ndi kuchuluka kwa chakudya.
2. Kapangidwe ka sikirini:Zomaliza za single vs double-stage pamlingo wosiyana wa finishing.
3. Liwiro la rotor:Kuyendetsa ma frequency osinthasintha kumalola kusintha pakati pa 300–1200 rpm liwiro la mota kuti ligwirizane ndi kukhuthala.
4. Kusamalira kosavuta:Zophimba malekezero otseguka mwachangu ndi mipata yolinganizidwa bwino zimapangitsa kuti kuyang'aniridwa kwa tsiku ndi tsiku kukhale kosavuta.
5. Zipangizo:Ziwalo zonse zolumikizirana mu SS316L kuti ziteteze dzimbiri komanso kuti zigwire bwino ntchito.
Gulu la mainjiniya la EasyReal limapereka mayeso oyesera kuti lidziwe ukonde wabwino komanso liwiro lisanafike. Njirayi imachepetsa nthawi yoyesera pamalopo ndikuwonetsetsa kuti mzere womaliza ukugwirizana ndi kusakaniza kwa zinthu zopangira zanu komanso kukhuthala kwa malonda. Pulojekiti iliyonse imabwera ndi kapangidwe kake, dongosolo la ntchito, ndi chithandizo choyambira nyengo yoyamba yopanga.
Pansipa pali njira yodziwika bwino yogwiritsira ntchito mizere yochotsera ndi kuyeretsa ya mafakitale pogwiritsa ntchitoChotsukira Mapazi a Zipatso:
1. Kulandira ndi Kusankha Zipatso→ chotsani zidutswa zowonongeka ndi zinthu zakunja.
2. Kutsuka ndi Kuyang'anira→ onetsetsani kuti pamwamba pali ukhondo.
3. Kuphwanya / Kutentha→ Zipatso Zophwanyidwa ndi kuletsa ma enzyme.
4. Pulper Yoyamba→ Kulekanitsa koyamba kwa zamkati ndi peel ndi mbewu.
5. Chotsukira Mapaddle cha Zipatso Chachiwiri→ Kukonza bwino pogwiritsa ntchito njira yowunikira yoyendetsedwa ndi paddle.
6. Kuchotsa mpweya woipa→ chotsani thovu la mpweya kuti mupewe kukhuthala.
7. Kuchiza ndi Pasteurization / UHT→ Kukhazikika kwa kutentha kuti kukhale kotetezeka nthawi yayitali.
8. Malo Odzaza ndi Mafinya Osapha Matupi / Malo Odzaza ndi Mafinya Otentha→ okonzeka kusungidwa kapena kugwiritsidwa ntchito pansi pa madzi.
Pali njira za nthambi za mitundu yosiyanasiyana ya zinthu: mizere yosalala ya puree imagwiritsa ntchito zomaliza ziwiri motsatizana, pomwe mizere yopyapyala ya msuzi imasunga zophimba zolimba kuti milomo isamveke bwino. Mwa kulinganiza njira izi, ogwiritsa ntchito amatha kusinthana pakati pa kupanga madzi, timadzi tokoma, ndi puree mkati mwa kapangidwe ka chomera chimodzi.
A zonseMakina Opukusira ndi Kuyenga ZipatsoMzerewu umaphatikiza ma module angapo okonzera zinthu omwe amagwira ntchito limodzi kuti pakhale zokolola zabwino komanso kukhazikika kwa zinthu. Gawo lililonse limagwira ntchito yapadera pakukonza kapangidwe kake, kuchepetsa zinyalala, komanso kuonetsetsa kuti zinthu zikuyenda bwino.
1. Chotsukira Zipatso
Chipatso chisanalowe mu paddle finisher, crusher chimaswana kukhala tinthu tating'onoting'ono tofanana. Gawoli limaletsa kudzaza kwa sikirini ndikuwonetsetsa kuti chakudya chikuyenda bwino. Ma crusher a mafakitale a EasyReal ali ndi masamba osinthika komanso chowongolera cholemera, chokhoza kugwira mango, apulo, phwetekere, ndi zipatso zina zokhala ndi ulusi popanda kukonza kwambiri.
2. Chozimitsira Chotenthetsera/Choletsa Enzyme
Chosinthira kutentha ichi chimatenthetsa pang'onopang'ono zamkati mpaka 60–90 °C kuti chimasulire makoma a maselo ndikuletsa ma enzyme monga pectin methylesterase. Chimachepetsa kusinthasintha kwa kukhuthala ndikukhazikitsa kukoma. Kutentha ndi nthawi yokhalamo zimayendetsedwa bwino kudzera mu Siemens PLC setpoints kuti zitheke mobwerezabwereza.
3. Chotsukira Mapazi a Zipatso
Mtima wa mzere woyeretsera — umalekanitsa mbewu, mapesi, ndi ulusi wolimba pogwiritsa ntchito ma paddles othamanga kwambiri ndi zotchingira zosapanga dzimbiri zobowoka. Maonekedwe a rotor ndi ngodya ya pitch zimakonzedwa bwino kuti zigwiritsidwe ntchito bwino kwambiri popanda kumeta pang'ono. Mpweya wotuluka umasonyeza kapangidwe kofanana komanso kuwala kwachilengedwe, kokonzeka kuwonjezeredwa kapena kupakidwa pasteurization.
4. Tanki Yosonkhanitsira Madzi ndi Pampu Yosamutsira Madzi
Pambuyo poyenga, madzi ndi zamkati zabwino zimagwera mu thanki yosungiramo zinthu yotsekedwa. Pampu yaukhondo imasamutsa chinthucho ku gawo lotsatira. Zigawo zonse zonyowa ndi SS316L, zokhala ndi ma clamp atatu kuti zisamavute kusweka ndi kuyeretsa CIP.
5. Chotsukira mpweya chotsukira mpweya
Mpweya wolowetsedwa ungayambitse kukhuthala ndi thovu panthawi yopasteurization. Chotsukira mpweya chotsukira mpweya chimachotsa mpweya pamlingo wolamulidwa (−0.08 MPa), kusunga mtundu wowala ndi fungo labwino. Kapangidwe ka mkati mwa chotsukira mpweya kamalola kuti mpweya ugwire ntchito mosalekeza popanda kupitirira malire.
6. Chodzaza ndi Aseptic
Chotsukira cha EasyReal chomwe chimasungunuka bwino komanso chosungunuka bwino chimatha kupakidwa m'matumba kapena m'mabokosi kuti chisungidwe kwa nthawi yayitali. Chotsukira cha EasyReal chomwe chimasungunuka bwino chimaphatikizapo zotchingira zoyera, zotchingira nthunzi, ndi mitu yodzaza yolamulidwa ndi kutentha kuti zitsimikizire kuti chakudya chili bwino komanso kuti chikhale chopatsa thanzi.
Kachitidwe kalikonse kali ndi modular ndipo kamayikidwa pa skid kuti kayikidwe ndi kukonzedwa mwachangu. Pamodzi, amapanga mzere wokonza wokha womwe umapereka °Brix yokhazikika, kumva bwino pakamwa, komanso kugwiritsa ntchito mphamvu zambiri.
Mzere wa Fruit Pulp Paddle Finisher umathandizira zinthu zosiyanasiyana zolowera ndi mitundu yosiyanasiyana ya zinthu zotuluka, zomwe zimapangitsa kuti ma processor azisinthasintha chaka chonse.
Mafomu olowera:
• Zipatso zatsopano (mango, phwetekere, apulo, peyala, guava, ndi zina zotero)
• Zamkati zozizira kapena zosawononga chilengedwe
• Zosakaniza kapena zosakaniza zokonzedwanso kuti zikhale zakumwa
Zosankha zotulutsa:
• Puree wosalala wa chakudya cha ana, jamu, ndi makeke otsekemera
• Madzi oyera kapena timadzi tokoma titatha kusefedwa bwino
• Zamkati zopyapyala za msuzi, zodzaza buledi, kapena ayisikilimu
• Kuchuluka kwa Brix komwe kumasungidwa ndi kutumizidwa kunja
Chifukwa cha makina oyezera ndi ozungulira, ogwiritsa ntchito amatha kusintha kukula kwa maukonde kapena mawonekedwe a gawo lomaliza mumphindi zosakwana 20. Kusintha kwa nyengo muubwino wa zipatso - kuyambira kufewa koyambirira kwa nyengo mpaka kuuma kwa nyengo yomaliza - kumatha kuyendetsedwa mwa kusintha liwiro la rotor ndi malo oikapo mphamvu ya sikirini kudzera mu mawonekedwe a PLC. Kusinthasintha kumeneku kumalola kukolola kokhazikika komanso kapangidwe kake ngakhale pansi pa zinthu zosiyanasiyana zopangira.
Gulu la uinjiniya la EasyReal limathandiza ma processors pofotokoza maphikidwe, ma CIP cycles, ndi magawo ogwirira ntchito ogwirizana ndi mtundu uliwonse wa chinthu. Zotsatira zake, mzere womwewo ukhoza kuthana ndi ma SKU osiyanasiyana pomwe kusunga ndalama zoyeretsa ndi nthawi yopuma zili zochepa.
Makina odzipangira okha ndi ofunika kwambiri pa nzeru za kapangidwe ka EasyReal. Mzere wa Paddle Finisher umayendetsedwa ndi Siemens PLC yokhala ndi mawonekedwe a HMI osavuta kugwiritsa ntchito omwe amapatsa ogwiritsa ntchito mawonekedwe omveka bwino a zinthu zomwe zimachitika - liwiro la rotor, kuyenda kwa chakudya, kuthamanga kwa sikirini, ndi kuchuluka kwa injini.
Zinthu zoyendetsera ntchito zapakati ndi izi:
• Kasamalidwe ka maphikidwe a mtundu uliwonse wa zipatso (phwetekere, mango, apulo, ndi zina zotero)
• Ma chart a zomwe zikuchitika komanso deta yakale yotumizidwa kunja kuti iwunikire bwino
• Ma alamu olumikizirana ndi kutseka kwa chitetezo chifukwa cha kuchuluka kwa mphamvu kapena kukwera kwa mphamvu
• Kulemba ma Batch ID ndi kutumiza malipoti kuti azitha kutsatiridwa
• Kuwunika ndi kuthandizira matenda pogwiritsa ntchito Ethernet patali
Ma CIP cycle odziyimira pawokha amakonzedwa kale kuti atsuke malo onse olumikizirana, kuphatikiza chipinda chozungulira, zophimba, ndi mapaipi, kuonetsetsa kuti zinthu zikuyenda bwino mwachangu pakati pa magulu opanga. Kuphatikiza kwa makinawa ndi mayunitsi akumtunda ndi akumunsi (crusher, heater, deaerator, filler) kumalola lamulo lapakati - wogwiritsa ntchito m'modzi amatha kuyang'anira gawo lonse loyeretsera kuchokera pazenera limodzi.
Kapangidwe ka digito aka kamathandiza kuti zinthu zibwerezedwenso, amachepetsa zolakwika za ogwiritsa ntchito, komanso amaonetsetsa kuti zinthu zikuyenda bwino kwa nthawi yayitali. Amathandizanso kukonza zinthu moganizira zomwe zikuchitika, kuthandiza makasitomala kupewa nthawi yopuma yosakonzekera komanso kuteteza ndalama zomwe zimagwiritsidwa ntchito pazida.
Shanghai EasyReal Machinery Co., Ltd. imapereka njira zothetsera mavuto osiyanasiyana okhudza kukonza zipatso ndi ndiwo zamasamba. Kuyambira mayeso oyesera mpaka kupanga mafakitale, mainjiniya athu amagwira ntchito pagawo lililonse - kapangidwe, kapangidwe, kukonzekera zofunikira, kupanga, kukhazikitsa, kuyambitsa, ndi kuphunzitsa ogwiritsa ntchito.
Ndondomeko ya ntchito ya polojekiti:
- Fotokozani zolinga za zopangira ndi zinthu (madzi, puree, msuzi, ndi zina zotero)
- Yesani kuyendetsa ndege pogwiritsa ntchito zomaliza zosinthika kuti mudziwe kukula koyenera kwa sikirini ndi liwiro la rotor.
- Perekani mawonekedwe atsatanetsatane ndi zojambula za P&ID zomwe zimagwirizana ndi chomera chanu
- Kupanga ndi kuyesa ma module onse m'fakitale motsatira miyezo ya EasyReal
- Thandizani ndi kukhazikitsa pamalopo, kuyambitsa, ndi chithandizo cha kupanga nyengo yoyamba
- Perekani maphunziro a ogwira ntchito, ma phukusi a zida zosinthira, ndi ntchito zosamalira kwa nthawi yayitali
Ndi kuthaZaka 25 zakuchitikirandi kukhazikitsa muMayiko opitilira 30Zipangizo za EasyReal zimadziwika chifukwa cha kulondola kwake, kulimba kwake, komanso kufunika kwake pa ndalama zake. Mizere yathu imathandiza opanga makina kuchepetsa kutayika kwa zinthu, kukweza zokolola, komanso kukweza ubwino wa zinthu pamene akukwaniritsa miyezo yapadziko lonse yotetezera chakudya.
Lumikizanani nafe lerokukambirana za polojekiti yanu kapena kupempha mayeso oyeserera:
www.easireal.com/contact-us/
[email protected]
Zogulitsa Zofanana
