Umgqibezeli wePhedi yeZiqholo zeZiqhamo zeZiqhamo
IUmgqibezeli wePhedi yeZiqholo zeZiqhamo zeZiqhamoI-EasyReal Machinery Co., Ltd. yakhelwe ngokusekwe kumgaqo wokucoca i-centrifugal pulp. Umngxuma othe tye uqhuba ii-paddles ze-helical ngaphakathi kwesilinda yentsimbi engagqwaliyo efakwe isikrini esenziwe ngomatshini. Njengoko i-pulp yeziqhamo idlula, ii-paddles ziyayicinezela kwaye ziyikrwele kwisikrini, zivumela ijusi kunye ne-pulp encinci ukuba idlule ngelixa zilahla iifayibha ezinkulu kunye nembewu ukuya ekupheleni kokukhupha.
Iyunithi nganye kulula ukuyicoca, ineebhola zokutshiza kunye neendibano ezikhutshwa ngokukhawuleza ukuze kucocwe ngokukhawuleza. Ishafti isebenza kwizitywino zoomatshini ezikumgangatho wokutya ukuthintela ukuvuza kwemveliso. Abaqhubi balawula zonke iiparameter ngephaneli ye-HMI edityaniswe ne-Siemens PLC.
Indlela esebenza ngayo le matshini kunye noyilo lwemibhobho yokucoca iyenza ilungele zombini ukusebenza kwayo yodwa kunye nokudibanisa imigca epheleleyo yokucubungula iziqhamo efana ne-mango puree, i-tomato paste, kunye nezityalo zesosi yeapile. Uyilo lwayo lwesikrini olusebenzisa amandla ombane kunye nolungenakuguga lunceda ukwandisa ubomi benkonzo kunye nokunciphisa iindleko zokusebenza ngokunciphisa ixesha lokungasebenzi kunye nokusetyenziswa kwezixhobo ezisele.
IUmatshini wokucoca iziqhamo kunye nowokucocaIsetyenziswa kakhulu kwimveliso yejusi yeziqhamo, ipuree, ijam, kunye nokutya kwabantwana. Isenzo sayo sokucoca ngobunono sikhusela ulwakhiwo lweseli yemveliso kunye nombala wayo, okwenza ifaneleke kwiziqhamo ezinobuthathaka ezifana nestrawberry, kiwifruit, kunye neguava.
Izicelo eziqhelekileyo ziquka:
• Imigca yokucubungula iitumato yokususa amaxolo nembewu emva kokutyumza.
• Ukucocwa kwemango, ipapaya, kunye nebhanana puree ukuze kusetyenziswe iziseko zedessert ezithambileyo.
• Ukucutshungulwa kwe-apile kunye nepere ukuze kufunyanwe ijusi ecacileyo okanye intlama yesosi.
• Ukulungiswa kwe-citrus kunye ne-berry ukuvelisa i-pulp esemgangathweni ophezulu yokuxuba i-yogurt kunye ne-drink mixes.
Iiprosesa ziyawuxabisa amandla azo okugcina i-viscosity ephumayo rhoqo kunye nokunciphisa i-oxidation. Lo matshini uxhasa utshintsho olukhawulezileyo lwesikrini ukuze ulungelelanise ubungakanani be-mesh kwiintlobo ezahlukeneyo zeziqhamo okanye iimveliso zokugqibela, okuvumela ukutshintshwa kwe-SKU ngokukhawuleza ngexesha lexesha elixakekileyo. Oku kuguquguquka kuthetha ukusetyenziswa okuphezulu kwezityalo kunye nezikhalazo ezimbalwa zabathengi ezivela ekungahambelani kobume okanye intsalela yembewu.
Ukucocwa kwepulp ngokufanelekileyo kufuna umgca olungelelanisiweyo ofanelekileyo ongentla nongezantsi. Izinto ezisetyenzisiweyo zifika zinefayibha eyahlukahlukeneyo kunye nomxholo wembewu; ukuba zityiwa ngaphandle kokutyunyuzwa ngokulinganayo, umthwalo wesikrini uyanyuka kwaye ukuphuma kwawo kuyehla. Ke ngoko, i-EasyReal icebisa ukudibanisaUmgqibezeli wePhedi yeZiqholo zeZiqhamo zeZiqhamongeemodyuli zayo zokutyumza, zokufudumeza kwangaphambili, kunye nezokususa umoya. Ezi nkqubo ziqinisa ubushushu bokutya kunye ne-viscosity ngaphambi kokuba zicocwe, zinciphisa uxinzelelo loomatshini kwisikrini kunye neebheringi.
Iimveliso ezixineneyo okanye ezityebileyo kwi-pectin (ezifana ne-apricot okanye i-guava puree) zinokufuna izixhobo zokutshintsha ubushushu kwityhubhu ukuze zigcine ukunyibilika kunye nokuthintela ukuqhekeka kwejeli ngaphakathi komatshini. Ucoceko lolunye uphawu olubalulekileyo: Susa intsalela ye-pulp kunye nembewu emva kokusetyenziswa ngakunye, ususa iingozi zeentsholongwane kunye nongcoliseko lweencasa ezinqamlezileyo.
Ngokuthelekisa izinto ezikwimigca ukuze zilungelelanise ubushushu, ukuhamba, kunye nokulinganisela ukucheba, i-EasyReal inceda abathengi ukuba bafumane isivuno esizinzileyo kunye nexesha elide lenkonzo yesikrini. Isiphumo yinkqubo yokucubungula iziqhamo edityaniswe ngokupheleleyo edibanisa umthamo ophezulu kunye nokuchaneka kunye nokhuseleko lokutya.
Ukukhetha iPaddle Finisher efanelekileyo kuqala ngokuchaza uluhlu lwemveliso kunye nomthamo wemihla ngemihla. Umthamo weqela kunye nobukhulu be-mesh buya kuqinisekisa isantya sokucoca kunye nomgangatho we-pulp. Umzekelo, izikrini ze-fine-mesh (0.5–0.8 mm) zilungele ukuveliswa kwejusi, ngelixa i-coarse mesh (1.0–2.05 mm) zilungele ukusetyenziswa kwe-puree okanye isosi.
Izinto ezibalulekileyo ekufuneka ziqwalaselwe:
1. Imfuneko yomthamo:Iimodeli eziqhelekileyo zoshishino zithwala iitoni ezi-2–30 ngeyure kuxhomekeke kuhlobo lwesiqhamo kunye nokuqina kokutya.
2. Uyilo lwesikrini:Izigqibi zokugqiba ezikwinqanaba elinye okanye eliphindwe kabini zamanqanaba ahlukeneyo okucokisa.
3. Isantya seRotor:I-variable frequency drive ivumela uhlengahlengiso phakathi kwe-300–1200 rpm isantya semoto ukuze sihambelane ne-viscosity.
4. Ukulula kokugcinwa:Izigqubuthelo ezivuleka ngokukhawuleza kunye neeshaft ezilinganisiweyo zenza kube lula ukujonga yonke imihla.
5. Izinto ezisetyenziswayo:Zonke iindawo zoqhagamshelwano kwi-SS316L ukuze zikwazi ukumelana nokugqwala kunye nokusebenza kakuhle kococeko.
Iqela lobunjineli le-EasyReal linikezela ngovavanyo lwesikali sovavanyo ukuze kuchongwe i-mesh kunye nesantya esifanelekileyo ngaphambi kokuba kukhuliswe. Le ndlela inciphisa ixesha lovavanyo kwindawo kwaye iqinisekisa ukuba umgca wokugqibela uhambelana nomxube wezinto zakho eziluhlaza kunye nokuqina kwemveliso. Iprojekthi nganye iza noyilo olulungiselelwe wena, isicwangciso sezixhobo, kunye nenkxaso yokuqalisa kwixesha lokuqala lemveliso.
Apha ngezantsi kukho indlela eqhelekileyo yokutsalwa kwepulp yemizi-mveliso kunye nemigca yokucoca esebenzisaUmgqibezeli wePhedi yeZiqholo zeZiqhamo zeZiqhamo:
1. Ukwamkela nokuHlela iziqhamo→ susa iziqwenga ezonakeleyo kunye nezinto ezingaphandle.
2. Ukuhlamba kunye nokuhlola→ qinisekisa ukucoceka komphezulu.
3. Ukutyumza / Ukufudumeza kwangaphambili→ Isiqhamo esicoliweyo kunye nokucima ii-enzymes.
4. I-Primary Pulper→ Ukwahlulwa kokuqala kwempuphu kwixolo kunye nembewu.
5. Isigqibezeli sePaddle yeSiqhamo seSiqhamo seSiqhamo sesibini→ ukucocwa kakuhle ngokusebenzisa ukucoca okuqhutywa sisikhephe.
6. Ukususwa kweVacuum→ susa amaqamza omoya ukuthintela i-oxidation.
7. Unyango lwePasteurization / UHT→ ukuzinzisa ubushushu ukuze kuhlale ixesha elide.
8. Isitishi sokuzalisa i-Aseptic / i-Hot-Fill→ ilungele ukugcinwa okanye ukusetyenziswa ngezantsi.
Kukho iindlela zamasebe kwiindlela ezahlukeneyo zemveliso: imigca ye-puree egudileyo isebenzisa izigqinisi eziphindwe kabini ezilandelelanayo, ngelixa imigca yesosi enkulu igcina izikrini eziqinileyo ukugcina umlomo uvakala. Ngokulinganisela ezi ndlela, abaqhubi banokutshintsha phakathi kwemveliso yejusi, i-nectar, kunye ne-puree ngaphakathi koyilo lwesityalo esinye.
IgcweleUmatshini wokucoca iziqhamo kunye nowokucocaUmgca udibanisa iimodyuli ezininzi zokucubungula ezisebenzisanayo ukuze kubekho isivuno esihambelanayo kunye nokuzinza kwemveliso. Icandelo ngalinye lidlala indima ethile ekwenzeni ngcono ubume, ukunciphisa inkunkuma, kunye nokuqinisekisa ukusebenza kakuhle.
1. Isityumzi seziqhamo
Ngaphambi kokuba isiqhamo singene kwi-paddle finisher, i-crusher iyasiqhekeza sibe ngamasuntswana afanayo. Eli nyathelo lithintela ukugcwala kwesikrini kwaye liqinisekisa ukondliwa okuthambileyo. Ii-crusher ze-EasyReal zoshishino zine-blades ezihlengahlengiswayo kunye ne-drive enzima, ekwaziyo ukuphatha imango, iapile, iitumato, kunye nezinye iziqhamo ezine-fibrous ngaphandle kokugcinwa kakhulu.
2. Isivalisi sePre-Heater / Enzyme
Esi sitshintshi sobushushu esithambileyo sifudumeza i-pulp kancinci ukuya kuma-60–90 °C ukuze sikhulule iindonga zeeseli kwaye sivale ii-enzymes ezifana ne-pectin methylesterase. Sinciphisa ukwahluka kwe-viscosity kwaye sizinzise incasa. Ubushushu kunye nexesha lokuhlala zilawulwa ngokuchanekileyo ngokusebenzisa ii-setpoints ze-Siemens PLC ukuze kubekho iziphumo eziphindaphindwayo.
3. Umgqibezeli wePhedi yeZiqholo zeZiqhamo zeZiqhamo
Intliziyo yomgca wokucokisa — yahlula imbewu, amaxolo, kunye nemicu erhabaxa isebenzisa iipaddles ezikhawulezayo kunye nezikrini zentsimbi engagqwaliyo enezimbobo. Ijiyometri yerotor kunye ne-angle yepitch zilungiselelwe ukusetyenziswa okuphezulu kunye nokucheba okuncinci. I-outlet pulp ibonisa ubume obufanayo kunye nokukhanya kwendalo, ilungele ukugxininiswa ngakumbi okanye ukucoca.
4. Itanki yokuQokelela iJusi kunye neMpompo yokuDlulisela
Emva kokucocwa, ijusi kunye ne-pulp ecolekileyo ziwela kwitanki yokuqokelela evaliweyo. Ipompo yococeko idlulisela imveliso kwinqanaba elilandelayo. Zonke iindawo ezimanzi ziyi-SS316L, kunye noqhagamshelo lwe-tri-clamp ukuze kube lula ukuyiqhaqha kunye nokucoca i-CIP.
5. Isicoci seVacuum
Umoya ongaphakathi ungakhokelela kwi-oxidation kunye ne-foam ngexesha lokufakelwa kwe-pasteurization. I-vacuum deaerator isusa umoya kumanqanaba oxinzelelo alawulwayo (−0.08 MPa eqhelekileyo), igcina umbala oqaqambileyo kunye nevumba elimnandi. Uyilo olungaphakathi lwe-deaerator luvumela ukusebenza okuqhubekayo ngaphandle kophawu olubonakalayo.
6. Isizalisi se-Aseptic
I-pulp ecociweyo neyomileyo ingapakishwa kwiingxowa ze-aseptic okanye kwiidrama ukuze igcinwe ixesha elide. I-aseptic filler ye-EasyReal iquka izithintelo ezingenakubola, ii-loops zokubulala iintsholongwane ngomphunga, kunye neentloko zokugcwalisa ezilawulwa bubushushu ukuqinisekisa ukhuseleko lokutya kunye nemveliso ephezulu.
Inkqubo nganye engaphantsi ineemodyuli kwaye ifakelwe kwi-skid ukuze ifakwe kwaye igcinwe ngokukhawuleza. Xa zidibene, zenza umgca wokucubungula ozenzekelayo onikezela nge-°Brix ezinzileyo, imvakalelo yomlomo egqwesileyo, kunye nokusebenza kakuhle kwamandla.
Umgca weFruit Pulp Paddle Finisher uxhasa izixhobo zokufaka ezininzi kunye neendlela zemveliso eziphumayo, nto leyo enika iiprosesa ukuguquguquka unyaka wonke.
Iifomu zokufaka:
• Iziqhamo ezitsha (imango, itamatato, iapile, ipere, iguava, njl.njl.)
• I-pulp eqandisiweyo okanye i-aseptic concentrate
• Imixube okanye imixube elungisiweyo ukuze kwenziwe iziselo
Iinketho zokukhupha:
• I-puree ethambileyo yokutya kwabantwana, iijam, kunye neziseko zeedizethi
• Ijusi okanye i-nectar ecacileyo emva kokuhluzwa kakuhle
• Intlama erhabaxa yesosi, i-bakery filling, okanye i-ayisikhrim ripple
• I-High-Brix concentrate yokugcina nokuthumela ngaphandle
Ngenxa yesikrini esisetyenziswa kwi-modular kunye nenkqubo ye-rotor, abaqhubi banokutshintsha ubungakanani be-mesh okanye uqwalaselo lwesigaba sokugqiba ngaphantsi kwemizuzu engama-20. Utshintsho lonyaka kumgangatho weziqhamo — ukusuka ekuthambekeni kwasekuqaleni kwexesha ukuya ekuqineni kwexesha lokugqibela — lunokulawulwa ngokulungelelanisa isantya se-rotor kunye neendawo zoxinzelelo lwesikrini nge-PLC interface. Oku kuguquguquka kuvumela isivuno esihambelanayo kunye nokuthungwa nokuba phantsi kweemeko zezinto eziluhlaza eziguquguqukayo.
Iqela lobunjineli le-EasyReal linceda abaprosesa ekuchazeni iiresiphi, imijikelo ye-CIP, kunye neeparamitha zokusebenza ezilungiselelwe uhlobo ngalunye lwemveliso. Ngenxa yoko, umgca ofanayo unokusingatha ii-SKU ezahlukeneyo ngelixa ugcina iindleko zokucoca kunye nexesha lokungasebenzi ziphantsi.
Ukwenziwa kwezinto ngokuzenzekelayo kubalulekile kwifilosofi yoyilo lwe-EasyReal. Umgca wePaddle Finisher ulawulwa yi-Siemens PLC ene-interface ye-HMI enobuchule enika abaqhubi ukubonakala okugcweleyo kwiinguqu zenkqubo - isantya se-rotor, ukuhamba kokutya, uxinzelelo lomahluko wesikrini, kunye nomthwalo wemoto.
Iimpawu zolawulo oluphambili ziquka:
• Ulawulo lweresiphi yohlobo ngalunye lwesiqhamo (itomato, imango, iapile, njl.njl.)
• Iitshathi zeendlela ezisetyenziswayo kunye nokuthunyelwa kwedatha yembali ukuze kuhlolwe umgangatho
• Ii-alamu ezinxibelelanisayo kunye nokuvalwa kokhuseleko xa kukho ukugqithisa okanye uxinzelelo oluphezulu
• Ukumakishwa kwe-Batch ID kunye neengxelo zokuthumela ngaphandle ukuze kulandelelwe
• Inkxaso yokubeka esweni nokuxilongwa kude nge-Ethernet
Imijikelo ye-CIP ezenzekelayo icwangciswe kwangaphambili ukuhlamba zonke iindawo zoqhagamshelwano, kuquka igumbi le-rotor, izikrini, kunye nemibhobho, ukuqinisekisa ukujikeleza ngokukhawuleza phakathi kweebhetshi zemveliso. Ukuhlanganiswa kwenkqubo neeyunithi ezisezantsi neziphezulu (i-crusher, i-heater, i-deaerator, i-filler) kuvumela umyalelo ophakathi - umqhubi omnye unokujonga lonke icandelo lokucoca kwisikrini esinye.
Olu lwakhiwo lwedijithali luphucula ukuphindaphindeka kwebhetshi, lunciphisa iimpazamo zomsebenzisi, kwaye luqinisekisa ukuthembeka kwexesha elide. Lukwaxhasa ukugcinwa kwangaphambili ngokujonga intsingiselo, lunceda abathengi ukuba baphephe ixesha lokungasebenzi elingalindelekanga kwaye lukhusele utyalo-mali kwizixhobo.
I-Shanghai EasyReal Machinery Co., Ltd. ibonelela ngezisombululo ezipheleleyo zokucubungula iziqhamo nemifuno. Ukususela kuvavanyo olukwizinga lovavanyo ukuya kwimigca epheleleyo yemveliso yemizi-mveliso, iinjineli zethu zijongana nayo yonke inqanaba — uyilo, uyilo, ucwangciso lwezinto ezisetyenziswayo, ukwenziwa, ukufakelwa, ukugunyaziswa, kunye noqeqesho lwabaqhubi.
Umsebenzi weprojekthi:
- Chaza iinjongo zezinto eziluhlaza kunye nemveliso (ijusi, ipuree, isosi, njl.njl.)
- Yenza uvavanyo lomqhubi ngee-paddle finishers ezihlengahlengiswayo ukuze ubone ubungakanani besikrini obufanelekileyo kunye nesantya se-rotor
- Nika uyilo oluneenkcukacha kunye nemizobo ye-P&ID eyenzelwe isityalo sakho
- Yenza kwaye uvavanye zonke iimodyuli efektri phantsi kwemigangatho yomgangatho ye-EasyReal
- Nceda ngokufakela kwindawo, ukuqalisa, kunye nenkxaso yemveliso yexesha lokuqala
- Nika uqeqesho lwabaqhubi, iipakeji zezixhobo ezingasetyenziswanga, kunye neenkonzo zolondolozo lwexesha elide
NgaphezuluIminyaka engama-25 yamavakunye nokufakelwa kwiAmazwe angaphezu kwama-30, Izixhobo ze-EasyReal zaziwa ngokuchaneka kwazo, ukuqina kwazo, kunye nexabiso lazo lemali. Imigca yethu inceda abaprosesa ukunciphisa inkunkuma, ukuphucula isivuno, kunye nokuphucula umgangatho wemveliso ngelixa behlangabezana nemigangatho yokhuseleko lokutya kwihlabathi liphela.
Qhagamshelana nathi namhlanjeukuxoxa ngeprojekthi yakho okanye ukucela uvavanyo lovavanyo:
www.easireal.com/contact-us/
[email protected]
Iimveliso eziNxulumeneyo
