The EasyRealTxiv Hmab Txiv Ntoo Pulper TshuabSiv lub tshuab ua kom nrawm nrawm nrawm nrawm thiab qhov ntsuas mesh kom tawg cov txiv hmab txiv ntoo cov ntaub so ntswg thiab tshem tawm cov tawv nqaij thaum sib cais cov khoom tsis zoo xws li cov noob, tawv nqaij, lossis fiber ntau clumps. Lub tshuab tsim qauv tso cai rau ib-theem lossis ob-theem configurations, kom ntseeg tau tias adaptability rau cov khoom sib txawv.
Tsim tag nrho ntawm cov khoom noj-qib SUS 304 lossis 316L stainless hlau, chav tsev muaj cov ntxaij vab tshaus sib hloov tau (0.4-2.0 hli), kho lub rotor ceev, thiab cov cuab yeej tsis muaj kev cuam tshuam rau kev ntxuav. Cov zis muaj peev xwm ntawm 500 kg / h mus rau ntau tshaj 10 tons / h, nyob ntawm seb tus qauv loj thiab cov khoom siv.
Qhov tseem ceeb technical zoo muaj xws li:
High pulp tawm los (> 90% rov qab tus nqi)
Adjustable fineness thiab kev ntxhib los mos
Kev ua haujlwm tsis tu ncua nrog kev siv hluav taws xob tsawg
Cov txheej txheem maj mam khaws cov tsw thiab cov as-ham
Haum rau ob qho tib si kub thiab txias pulping txheej txheem
Lub tshuab no yog dav siv rau hauv cov txiv hmab txiv ntoo puree kab, cov khoom noj me nyuam mos, cov txiv lws suav muab tshuaj txhuam, thiab cov kua txiv hmab txiv ntoo ua ntej - ua kom cov khoom zoo sib xws thiab kev ntseeg tau ua haujlwm.
Lub Tshuab Fruit Pulper yog tsim rau ntau yam ntawm cov txiv hmab txiv ntoo thiab zaub ua daim ntaub ntawv, xws li:
Txiv lws suav muab tshuaj txhuam, sauce, thiab puree
Mango pulp, puree, thiab khoom noj me nyuam
Txiv tsawb puree thiab jam base
Apple sauce thiab cloudy kua txiv ntau lawm
Berry pulp rau jam los yog concentrate
Peach thiab apricot puree rau ci
Mixed txiv hmab txiv ntoo hauv paus rau dej haus los yog smoothies
Filling rau bakery, khoom qab zib, thiab mis nyuj sib tov
Nyob rau hauv ntau cov nroj tsuag ua, lub pulper pab raws li tuscore unittom qab crushing los yog preheating, ua kom cov dej ntws zoo ua haujlwm zoo li kev kho enzymatic, concentration, lossis UHT sterilization. Lub tshuab yog qhov tseem ceeb tshwj xeeb tshaj yog thaum ua cov txiv hmab txiv ntoo fibrous los yog nplaum uas yuav tsum tau sib cais kom tau raws li cov qauv kev ntxhib los mos.
Kev rho tawm cov kua txiv hmab txiv ntoo zoo tsis yog yooj yim li mashing txiv hmab txiv ntoo - cov ntaub ntawv nyoos sib txawv yuav tsum tau tuav tshwj xeeb vim lawv cov viscosity, fiber ntau, thiab cov qauv toughness.
Piv txwv:
Txiv nkhaus taw: fibrous nrog lub hauv paus pob zeb loj - xav tau pre-crusher thiab ob-theem pulping
Txiv lws suav: high noo noo nrog cov noob - yuav tsum tau nplua mesh pulping + decanter
Txiv tsawb: cov ntsiab lus hmoov txhuv nplej siab - xav tau qeeb-ceev pulping kom tsis txhob gelatinization
Kua: khov kho - feem ntau xav tau cua sov ua ntej kom muag muag ua ntej pulping
Cov kev sib tw muaj xws li:
Zam kev thaiv qhov screen thaum lub sijhawm ua haujlwm tas mus li
Txo qhov poob qis thaum ua kom cov noob / tawv tshem tawm
Retaining aroma thiab as-ham thaum kub pulping
Tiv thaiv oxidation thiab foaming nyob rau hauv cov ntaub ntawv rhiab heev
EasyReal tsim nws cov tshuab pulping nrogadaptable rotors, ntau qhov screen xaiv, thiabsib txawv-ceev motorstxhawm rau kov yeej cov kev ua haujlwm nyuaj no - pab cov neeg tsim khoom kom ua tiav cov txiaj ntsig siab, sib xws, thiab ua kom zoo rau cov dej ntws.
Txiv hmab txiv ntoo pulp yog nplua nuj nyob rau hauvfiber, ntuj qab zib, thiab vitamins- ua kom nws yog ib qho tseem ceeb ntawm cov khoom noj muaj txiaj ntsig zoo li menyuam yaus purees, smoothies, thiab cov kua txiv hmab txiv ntoo. Piv txwv li, mango pulp muab siab β-carotene thiab vitamin A cov ntsiab lus, thaum txiv tsawb puree muaj cov poov tshuaj thiab cov hmoov txhuv nplej siab uas muaj txiaj ntsig zoo rau kev zom zaub mov.
Cov txheej txheem pulping kuj txiav txim siab qhov khoom kawgkev ntxhib los mos, qhov ncauj qhov ntswg, thiab kev ua haujlwm ruaj khov. Raws li kev lag luam xav tau, txiv hmab txiv ntoo pulp tuaj yeem siv tau raws li:
Cov kua txiv hmab txiv ntoo ncaj qha (huab, dej qab zib muaj fiber ntau)
Precursor rau pasteurization thiab aseptic filling
Cov khoom xyaw hauv fermented dej haus (piv txwv li, kombucha)
Semi-tiav pulp rau export los yog theem nrab blending
Base rau jam, jelly, sauces, los yog txiv hmab txiv ntoo yogurt
EasyReal lub tshuab ua rau cov neeg tsim khoom hloov pauv ntawm cov ntawv thov no nroginterchangeable cov ntxaij vab tshaus, txheej txheem parameter hloov, thiabcov khoom tu cev tso tawm- xyuas kom muaj txiaj ntsig zoo tshaj plaws ntawm txhua ntu.
Xaiv txoj cai pulper configuration nyob ntawm:
Kev xaiv los ntawm 0.5 T / h (cov khoom me me) txog 20 T / h (cov kab kev lag luam). Xav txog kev sib tsoo cov dej ntws thiab cov dej hauv qab tuav lub peev xwm kom phim cov khoom siv.
Pulp zoo rau me nyuam noj→ ob-theem pulper + 0.4 mm npo
Kua txiv puag→ ib-theem pulper + 0.7 mm npo
Jam puag→ coarse screen + qeeb qeeb kom khaws kev ntxhib los mos
Cov txiv hmab txiv ntoo muaj fiber ntau → reinforced rotor, dav dav
Cov txiv hmab txiv ntoo acidic → siv 316L stainless hlau
Cov txiv hmab txiv ntoo nplaum los yog oxidizing → lub sijhawm nyob luv luv thiab tiv thaiv roj inert (yeem)
Disassembly ceev, nws pib-CIP compatibility, thiab qhib-thav duab qauv rau kev soj ntsuam pom yog qhov tseem ceeb rau cov chaw uas nquag hloov khoom.
Peb pab pawg kws tshaj lij muab cov lus qhia layout thiab cov lus pom zoo mesh rau txhua hom txiv hmab txiv ntoo tshwj xeeb kom ntseeg tau tias kev sib tw zoo ntawm lub tshuab thiab txheej txheem.
Ib qho txheej txheem pulping nyob rau hauv ib txoj kab ua txiv hmab txiv ntoo ua raws li cov kauj ruam no:
Txiv hmab txiv ntoo txais thiab sorting
Raw txiv hmab txiv ntoo yog visually thiab mechanically sorted rau defects los yog loj irregularities.
Ntxuav thiab txhuam hniav
High-pressure washer units tshem tawm cov av, tshuaj tua kab, thiab lwm yam khoom.
Crushing los yog preheating
Rau cov txiv hmab txiv ntoo loj xws li txiv nkhaus taw los yog txiv apples, lub crusher los yog preheater softens cov khoom raw thiab lov cov qauv.
Pub rau Pulper Tshuab
Cov txiv hmab txiv ntoo crushed los yog pretreated yog pumped rau hauv lub pulper hopper nrog txaus tus nqi tswj.
Pulp Extraction
Rotor blades thawb cov khoom los ntawm stainless hlau mesh, cais cov noob, tev, thiab fibrous teeb meem. Cov zis yog du pulp nrog predefined sib xws.
Secondary Pulping (yeem)
Rau cov txiaj ntsig siab dua lossis kev ntxhib los mos zoo dua, pulp hla mus rau chav tsev thib ob nrog lub vijtsam zoo dua.
Pulp Collection thiab Buffering
Pulp yog khaws cia rau hauv lub tsho tsis muaj tank rau cov txheej txheem hauv qab (pasteurization, evaporation, filling, thiab lwm yam)
Kev tu lub voj voog
Tom qab ua tiav batch, lub tshuab ntxuav siv CIP los yog phau ntawv rinsing, nrog puv npo thiab rotor nkag.
Nyob rau hauv ib tug tiav txiv hmab txiv ntoo puree ntau lawm kab, lubTxiv Hmab Txiv Ntoo Pulper Tshuabua haujlwm nrog rau ntau qhov tseem ceeb ntawm cov dej ntws thiab cov dej hauv qab. Hauv qab no yog cov ncauj lus kom ntxaws ntawm cov khoom siv tseem ceeb:
Txhim kho ua ntej lub pulper, chav tsev no siv cov hniav lossis cov hniav txhuam hniav kom tawg tag nrho cov txiv hmab txiv ntoo xws li txiv lws suav, txiv nkhaus taw, los yog kua. Pre-crushing txo qhov me me, txhim kho pulping efficiency thiab tawm los. Cov qauv muaj xws li adjustable gap settings thiab zaus tswj motors.
EasyReal muaj ib-theem thiab ob-theem configurations. Thawj theem siv lub npov ntxhib kom tshem tawm cov tawv nqaij thiab cov noob; theem ob refines lub pulp siv ib tug finer mesh. Kev teeb tsa ob theem yog qhov zoo tagnrho rau cov txiv hmab txiv ntoo zoo li txiv nkhaus taw lossis kiwi.
Nyob rau hauv lub plawv ntawm lub tshuab yog stainless-steel mesh system. Cov neeg siv tuaj yeem sib pauv mesh qhov ntau thiab tsawg los kho cov pulp fineness - zoo tagnrho rau cov khoom sib txawv xws li cov khoom me me, jam, lossis dej haus hauv paus.
Tsim los ntawm lub cev muaj zog sib txawv-ceev, siab ceev paddles thawb thiab txiav cov txiv hmab txiv ntoo los ntawm qhov screen. Cov hniav sib txawv (khoov lossis ncaj) kom haum cov txiv hmab txiv ntoo sib txawv. Tag nrho cov khoom yog tsim los ntawm kev hnav-resistant stainless hlau.
Chav tsev nta qhib stainless-steel thav duab kom yooj yim pom kev tshuaj xyuas thiab tu huv. Cov dej hauv qab thiab cov kev xaiv casters tso cai rau kev txav mus los thiab kev saib xyuas yooj yim.
Pulp tawm hauv nruab nrab ntawm lub ntiajteb txawj nqus, thaum cov noob thiab tawv nqaij tawm tom qab. Qee cov qauv txhawb kev sib txuas rau cov ntsia hlau conveyors lossis cov khoom sib cais ua kua.
Cov qauv tsim no ua rau EasyReal lub pulper zoo dua rau cov qauv siv hauv kev ruaj ntseg, hloov tau, thiab huv, thiab lawv tau siv dav hauv cov txiv lws suav, txiv nkhaus taw, kiwi, thiab cov txiv hmab txiv ntoo sib xyaw.
EasyReal covTxiv Hmab Txiv Ntoo Pulper Tshuabyog ntau yam ntau yam, tsim los tswj ntau hom txiv hmab txiv ntoo thiab hloov mus rau ntau yam khoom xav tau:
Cov txiv hmab txiv ntoo mos: txiv tsawb, papaya, strawberry, txiv duaj
Cov txiv hmab txiv ntoo khovapples, pear (yuav tsum tau preheating)
nplaum los yog starchy: mango, guava, jujube
Txiv hmab txiv ntoo: txiv lws suav, kiwi, passion txiv hmab txiv ntoo
Berries nrog tawv: txiv hmab txiv ntoo, blueberry (siv nrog coarse mesh)
Coarse puree: rau jam, sauces, thiab bakery fillings
Fine puree: rau cov khoom me me, yogurt blends, thiab export
Mixed purees: txiv tsawb + strawberry, txiv lws suav + carrot
Nruab nrab pulp: rau ntxiv concentration lossis sterilization
Cov neeg siv tuaj yeem hloov tau yooj yim ntawm cov khoom los ntawm kev hloov cov ntxaij vab tshaus mesh, kho rotor ceev, thiab hloov txoj kev pub mis - ua kom ROI ntau dua los ntawm ntau cov khoom muaj peev xwm.
Txawm hais tias koj tab tom pib tsim cov txiv hmab txiv ntoo puree lossis nthuav dav kev ua lag luam,EasyRealxa tag nrho cov kev daws teeb meem rau cov txiv hmab txiv ntoo pulp extraction - los ntawm cov txiv hmab txiv ntoo nyoos mus rau ntim cov khoom kawg.
Peb muab qhov kawg-rau-kawg tsim suav nrog:
Kev sab laj thiab kev xaiv tshuab
Customized 2D / 3D layout cov phiaj xwm thiab cov duab kos duab
Factory-tested khoom nrog ceev ceev ntawm-site installation
Kev cob qhia neeg ua haujlwm thiab ntau hom lus siv phau ntawv
Kev txhawb nqa thoob ntiaj teb tom qab muag thiab cov khoom seem lav
Hu rau EasyReal Machineryhnub no los thov koj qhov project proposal, tshuab specifications, thiab hais. Peb pab koj qhib tag nrho lub peev xwm ntawm kev ua cov txiv hmab txiv ntoo - nrog rau kev lag luam precision, hloov pauv hloov tau yooj yim, thiab kev ua haujlwm ruaj khov.