Muaj Txiv Hmab Txiv Ntoo Pulper Tshuab
EasyReal covTxiv Hmab Txiv Ntoo Pulper Tshuabsiv cov kab rov tav pub tsim nrog dual-theem rotor xaiv rau kev sib cais zoo thiab ntxhib. Lub rotor yog haum nrog scraper hniav uas maj mam nias cov txiv hmab txiv ntoo tawm tsam perforated sieve, extracting ntshiab pulp thaum tsis kam ntawm daim tawv nqaij thiab cov noob los ntawm ib tug tshwj xeeb qhov hluav taws xob.
Tag nrho cov kev sib dhos yog tsim los ntawm cov zaub mov qib SS 304 lossis SS 316L, nrog ceev-tso clamps rau kev hloov pauv yooj yim. Kev ua haujlwm tsis muaj kev vibration ua kom cov khoom zoo sib xws, thaum kaw cov kabmob thiab cov kav dej huv tiv thaiv cov qauv kev nyiam huv.
EasyReal Txiv Hmab Txiv Ntoo Pulper Tshuab yog dav siv hauv cov nroj tsuag uas tsim cov kua txiv hmab txiv ntoo, purees, nectars, concentrates, thiab kua ntses. Cov ntawv thov muaj xws li cov kua pulper tshuab rau cov khoom noj me nyuam, txiv lws suav pulper tshuab rau ketchup thiab pasta sauce, thiab mango pulper systems rau tropical puree export nroj tsuag. Nws kuj tseem tsim nyog rau kev ua guava, strawberry, zaub ntug hauv paus, taub dag, thiab lwm yam ntaub ntawv fiber ntau.
Cov khoom noj khoom haus, co-packers, thiab cov chaw tsim khoom haus tau txais txiaj ntsig los ntawm kev hloov pauv sai ntawm lub caij thiab cov khoom lag luam. Los ntawm kev tuav cov ntaub ntawv ruaj khov thiab viscosity, EasyReal lub tshuab txo cov neeg siv khoom tsis txaus siab thiab txhim kho kev xa khoom sib xws rau cov khw muag khoom thiab cov khoom lag luam.
Qhov zootxiv hmab txiv ntoo pulpertsuas yog zoo li kab uas pub nws. Cov txiv hmab txiv ntoo uas muaj cov ntsiab lus fiber ntau los yog cov kua qaub yuav tsum tau ua ntej cua sov, de-stoning, los yog crushing ua ntej pulp extraction. EasyReal tsim cov kab tiav uas suav nrog crushers, pre-heaters, pulpers, thiab finishers los lis cov khoom sib txawv textures thiab °Brix lub hom phiaj.
Kev nyab xeeb thiab kev nyiam huv yog ua kom ntseeg tau los ntawm cov qauv tsim thiab kev sib cuam tshuam. Tag nrho cov khoom lag luam-kev sib cuag muaj cov welds du thiab lub vojvoog kaum kom tsis txhob muaj qhov seem.
Xaiv txoj caitshuab pulpernyob ntawm hom txiv hmab txiv ntoo, xav tau tso zis, thiab pulp fineness. EasyReal muaj ib-theem chav nyob rau cov txiv hmab txiv ntoo mos xws li txiv tsawb lossis papaya, thiab ob-theem qauv rau cov ntaub ntawv nyuaj xws li kua thiab txiv lws suav. Kev xa tawm txawv ntawm 1 txog 30 tons hauv ib teev, nrog rau qhov screen qhov loj ntawm 0.4 txog 2.0 hli.
Thaum soj ntsuam cov txiv hmab txiv ntoo pulper tshuab nqe, xav txog lub cev muaj zog efficiency, kev saib xyuas, thiab qhov khoom seem muaj. EasyReal cov tshuab sib npaug pib nqis peev nrog kev txuag hluav taws xob mus sij hawm ntev thiab cov nqi khiav lag luam qis. Txhua chav tsev raug kuaj raws li kev tsim khoom tiag tiag los lav kev ua haujlwm zoo ib yam thiab qis qis qis.
1. Txiv hmab txiv ntoo txais tos thiab tshuaj xyuas - cov txiv hmab txiv ntoo nyoos yog ntxuav thiab txheeb xyuas kom tshem tawm cov khoom txawv teb chaws.
2. Crushing / Pre-heating - Nws yog tsim nyog rau crushing ntau yam txiv hmab txiv ntoo thiab zaub, xws li txiv lws suav, txiv apples, pears, strawberries, celery, ferns, thiab lwm yam. Nws yog siv los crushed txiv hmab txiv ntoo thiab zaub thiab lwm yam raw cov ntaub ntawv rau hauv cov me me diameters, uas yog yooj yim rau kev khiav hauj lwm thiab siv nyob rau hauv lub tom ntej no txheej txheem.Cov txiv hmab txiv ntoo yog mos crushed los yog heated rau hauv lub cell.
3. Ua ntej cua sov: cua sov mus rau ib ncig ntawm 65-75 ° C softens lub pulp thiab txhim kho extraction efficiency.
4. Primary Pulping - Lub tshuab ua kua txiv hmab txiv ntoo muab cov kua txiv hmab txiv ntoo thiab cov kua txiv hmab txiv ntoo los ntawm lub vijtsam perforated nyob rau hauv kev tswj ceev thiab siab.
5. Refining / Finishing - Ib theem ob ntxiv tshem tawm cov fiber ntau thiab cov noob rau kev ntxhib los mos.
6. De-aeration & Homogenization - Cua tshem tawm thiab particle loj yog standardized ua ntej pasteurization.
7. Sterilization & Aseptic Filling - Lub pulp yog sterilized nyob rau hauv ib tug UHT system thiab ntim rau hauv aseptic hnab los yog retort packs.
Txhua kauj ruam yog PLC-tswj los xyuas kom meej cov ntsiab lus meej thiab rov ua tau zoo nyob hauv cov khoom siv. Cov qauv tsim yog kho tau rau cov viscosities sib txawv thiab kev siv - los ntawm cov kua txiv hmab txiv ntoo mus rau chunky sauce.
1. Muaj Txiv Hmab Txiv Ntoo Pulper
Covindustrial txiv hmab txiv ntoo pulperyog lub plawv ntawm txoj kab. Nws siv lub tshuab rotor-stator ceev uas cais cov tawv nqaij ntawm daim tawv nqaij thiab cov noob los ntawm ib qho perforated stainless-steel screen. Rotor ceev, siab, thiab qhov sib txawv tuaj yeem hloov kho los ntawm PLC cov zaub mov txawv los ua kom zoo dua rau cov txiv hmab txiv ntoo sib txawv. Piv nrog rau cov pa pulpers, EasyReal tus tsim ua tiav cov txiaj ntsig siab dua nrog cov neeg kho tshuab qis, khaws cov xim ntuj thiab aroma. Chav tsev tu cov thav duab thiab ceev-tso clamps pab kom tu tag nrho tsis pub dhau feeb, txo qis sijhawm.
2. Txiv Hmab Txiv Ntoo Crusher
Upstream los ntawm pulper, lubtxiv hmab txiv ntoo crushernpaj cov khoom siv raw los ntawm kev tawg nws mus rau hauv cov khoom sib xws rau kev ua haujlwm zoo pulping. Nws nta cov hniav serrated thiab sib txawv-ceev tsav kom phim cov txiv hmab txiv ntoo sib txawv - txawm tias tawv txiv apples lossis txiv lws suav. Tswj crushing tiv thaiv oxidation ntau dhau thiab txhim kho kev sib luag ntawm cov txheej txheem hauv qab.
3. Pre-heater / Enzyme Inactivation System
Rau cov khoom xws li txiv apples, txiv lws suav, thiab berries, cua sov ntawm 85-95 ° C inactivates enzymes ua ntej pulping. EasyReal's jacketed pre-heating tank ua kom muaj qhov sib txawv ntawm qhov kub thiab txias, txo cov xim av thiab txhim kho xim tuav.
4. Refiner
Tom qab pib pulping, arefinertshem tawm cov fibers zoo thiab cov seem seem kom ua tiav smoother pulp. Lub mesh loj (0.4-2.0 hli) tuaj yeem xaiv raws li cov khoom viscosity thiab daim ntawv thov zaum kawg - kua txiv hmab txiv ntoo, kua txiv hmab txiv ntoo, los yog muab tshuaj txhuam. Ob-theem pulpers muab ob qho tib si thawj thiab ua kom zoo dua qub, ua kom yooj yim rau kev teeb tsa thiab txhim kho lub zog ua haujlwm.
5. Nqus Deaerator
Cua daig thaum lub sij hawm pulping tuaj yeem cuam tshuam xim thiab txee lub neej. Covlub tshuab nqus tsev deaeratortshem tawm cov pa oxygen, stabilizing pH thiab viscosity. Cov kauj ruam no yog qhov tseem ceeb tshwj xeeb tshaj yog rau cov txiv lws suav pulp thiab cov kua txiv hmab txiv ntoo uas tau txais UHT sterilization.
6. Aseptic Filling System
Thaum ua tiav, cov ntaub so ntswg yog sterilized thiab ntim aseptically rau hauv 220 L hnab los yog lwm yam sterile ntim. EasyReal's integrated aseptic muab tub lim kom paub meej cov khoom ntim tsis muaj paug, txuas lub txee lub neej yam tsis muaj tshuaj tua kab mob. Cov muab tub lim lub hnab tsis siv neeg lub hnab clamp thiab kub tswj tau lav txhim khu kev qha sealing thiab cov khoom tsawg tsawg.
Txhua lub tshuab hauv kab ua raws li cov qauv kev nyiam huv thiab tuaj yeem hloov kho rau flowrate, viscosity, thiab hom khoom. Ua ke, lawv tsim ib cohesive ntau lawm system uas maximizes efficiency thiab khoom ncaj ncees.
EasyReal's txiv hmab txiv ntoo pulper tshuab ua haujlwm ntau yam ntawm cov khoom siv raw - tshiab, khov, cov kaus poom, lossis aseptic txiv hmab txiv ntoo pulpapple, txiv lws suav, txiv nkhaus taw, txiv duaj thiab guava. Cov txheej txheem raws caij nyoog tuaj yeem hloov ntawm cov kua rau txiv lws suav lossis los ntawm txiv nkhaus taw mus rau guava hauv ib qho kev hloov pauv. Cov qauv tsim qauv tso cai hloov ceev ntawm cov ntxaij vab tshaus thiab rotors kom haum pulp thickness los yog noob loj.
Cov kev xaiv tso zis muaj xws li:
• Puree los yog pulp concentrate rau export thiab industrial reprocessing.
• Cov kua txiv hmab txiv ntoo los yog kua qab zib rau cov dej haus sib xyaw.
• Txiv lws suav muab tshuaj txhuam los yog ntses hauv paus rau cov chaw tsim khoom noj.
• Me nyuam cov zaub mov los yog jam puag nrog tswj cov ntsiab lus fiber ntau.
Qhov kev hloov pauv no pab cov chaw tsim khoom txo lub sijhawm tsis ua haujlwm thiab kho cov phiaj xwm tsim khoom raws li cov khoom siv raw khoom thiab kev lag luam xav tau. Nws kuj txhawb kev hloov pauv sai ntawm cov khoom qab zib thiab savory - tsis muaj kev cuam tshuam kev nyiam huv lossis tsw qab.
Tus tswj architecture ntawm EasyReal pulping kab yog tsim nyob ib ncig ntawm ibSiemens PLCplatform nrog touchscreen HMI. Cov neeg ua haujlwm tuaj yeem saib xyuas cov txheej txheem sib txawv xws li pub tus nqi, rotor ceev, cov khoom kub, thiab lub tshuab nqus tsev hauv lub sijhawm. Txhua lub tshuab ntu - crusher, pulper, finisher, deaerator, thiab muab tub lim - yog interlocked rau kev nyab xeeb thiab kev sib koom tes los ntawm daim ntawv qhia logic.
Cov ntaub ntawv teev cia cov khoom tsim tawm, lub tswb, thiab kev tu lub voj voog, ua kom yooj yim traceability thaum tshawb xyuas. Kev nkag mus rau tej thaj chaw deb tso cai rau EasyReal engineers los pab nrog kev kuaj mob, calibration, thiab software hloov tshiab. Lub kaw lus txhawb kev tu tsis siv neeg (CIP) thiab ua kom tsis muaj menyuam (SIP), kom ntseeg tau tias txhua qhov chaw sib cuag ntawm cov hlau tsis muaj hlau tuav cov qauv huv txawm tias thaum lub sijhawm ua haujlwm ntau yam khoom.
Kev tswj ntse tsis tsuas yog ua kom cov khoom tsim tau zoo xwb tab sis kuj txo lub zog thiab kev siv dej-ua rau EasyReal cov kev daws teeb meem ob qho tib si ruaj khov thiab muaj txiaj ntsig zoo.
Shanghai EasyReal Machinery Co., Ltd. muab cov kev daws teeb meem tiav rau kev lag luamtxiv hmab txiv ntoo pulperthiab txiv hmab txiv ntoo pulp extraction systems. Peb pab pawg engineering tsim cov txheej txheem tag nrho suav nrog crushers, pre-heaters, pulpers, deaerators, thiab aseptic fillers, haum rau koj lub peev xwm thiab kev siv hluav taws xob. Los ntawm kev sim mus rau kev lag luam commissioning, peb coj cov neeg siv khoom los ntawm txhua kauj ruam - tsim qauv, teeb tsa, kev cob qhia tus neeg ua haujlwm, thiab kev ua haujlwm tau zoo.
Nrog ntau tshaj 25 xyoo ntawm kev lag luam kev lag luam thiab kev teeb tsa hauv 30+ lub teb chaws, EasyReal ua kom txhua kab ntau lawm muab kev ua haujlwm ruaj khov, kev pab lub neej ntev, thiab kev ua haujlwm qis.
Tiv tauj peb hnub nothov ib tug customized quotation los yog tham txog koj cov kev cai ntau lawm:
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Los yog tuaj ntsib Peb tham ncaj qha nrog peb cov engineers.
