Dragon Fruit Processing Line
The EasyReal Dragon Fruit Processing Line imapangidwiramkulu zipatso umphumphu, kuchepetsa zinyalala,ndikuyeretsa kosavuta. Timagwiritsa ntchito zitsulo zosapanga dzimbiri zosapanga dzimbiri, mapaipi okonzeka ku CIP, komanso malo olumikizana ndi zinthu zosalala.
Mzere wathu umayamba ndiwofatsa chikepe kudyetsa, kutsatiridwa ndi amakina ochapira burashi odzigudubuzazomwe zimachotsa matope ndi minga popanda kuwononga khungu lofewa.
Thepeeling systemimagwira pamanja kapena semi-automatic dragon fruit kupatukana kutengera mulingo wanu wodzichitira.
Pambuyo peeling, ndikuphwanya ndi pulping unitamalekanitsa njere ndi zamkati ndikupanga madzi oyera kapena puree wandiweyani.
Pazinthu zokhazikika pa alumali, timaperekamachubu-mu-chubu pasteurizers, vacuum evaporators,ndiaseptic bag fillers.
Ngati cholinga chanu ndizouma mankhwala, timawonjezera siteshoni yodula ndichowumitsira mpweya wotenthakapenakuzizira-kuyanika gawo.
Timaphatikiza kuwongolera kutentha kolondola, mapampu othamanga, ndi zowonera zenizeni za HMI kuti zikuthandizeni kuti gulu lililonse lisasunthike.
EasyReal imapanga masanjidwe aliwonse kutengera zanukhalidwe la zipatso, mphamvu ya ndondomeko, ndi zosowa za phukusi.
Kukonzekera kwa Dragon fruit kukukula padziko lonse lapansi chifukwa cha ntchito zakethanzi halo, mtundu wowoneka bwino, komanso kukoma kwachilendo.
Njira iyi imathandizira makampani kumadera onsejuwisi wazipatso, chakudya chogwira ntchito,ndichilengedwe mtundu pophikamafakitale.
Zomwe zimagwiritsidwa ntchito ndizo:
● Madzi a chinjoka (oyera kapena amtambo)kwa misika yatsopano kapena zakumwa zosakanikirana
● Pitaya pureezopangira ma smoothie, zokometsera, kapena chakudya cha ana
● Anayikira chinjoka zipatso manyuchikwa kukoma kwa mkaka kapena ayisikilimu
● Magawo owuma a pitaya kapena ma cubeskwa zokhwasula-khwasula kapena toppings phala
● Aseptic pitaya zamkati mu thumba-mu-bokosikwa katundu kapena OEM ma CD
Mzerewu ndiwothandiza makamaka kwa ma processor mkatiVietnam, Ecuador, Colombia, Mexico,ndiChina, kumene dragon zipatso amalimidwa malonda.
EasyReal imathandiza makasitomala kukumanaZotsatira za HACCP, FDA,ndiChitetezo cha chakudya cha EUmiyezo ndi kasinthidwe kulikonse.
Kusankha mzere woyenera wa zipatso za chinjoka zimatengeratsiku ndi tsiku, mtundu womaliza wa mankhwala,ndizonyamula katundu.
Nazi mfundo zazikulu zitatu:
① Kuthekera:
● Kalingo kakang'ono (500-1000 kg / h):Ndiwoyenera poyambira, oyendetsa ndege, kapena R&D.
● Sikelo yapakatikati (matani 1–3/h):Zabwino kwambiri zama brand amdera kapena ma processor a contract.
● Mulingo waukulu (5-10 matani / h):Oyenera kupanga kunja kapena ogulitsa dziko.
② Fomu Yogulitsa:
● Madzi kapena chakumwa cha NFC:Imafunika kutulutsa, kusefera, UHT kapena pasteurizer, kudzaza botolo.
● Puree kapena zamkati:Pamafunika kulekanitsa mbewu, homogenization, yotseketsa, aseptic kudzazidwa.
● Lingalirani:Imafunika mpweya wa vacuum ndi kuwongolera kwakukulu kwa Brix.
● Ma cubes / magawo owuma:Imawonjezera slicing, kuyanika-mpweya kapena kuumitsa kuzizira, ndikuyika vacuum.
③ Mapangidwe Opaka:
● Botolo lagalasi / botolo la PET:Zamadzi amsika mwachindunji kupita kumsika
● Chikwama mubokosi:Kwa puree kapena kuyika
● Ng'oma ya Aseptic (220L):Kugwiritsa ntchito mafakitale ndi kutumiza kunja
● Thumba kapena sachet:Kwa zokhwasula-khwasula zogulitsa kapena zogulitsa
EasyReal imapereka zonsekufunsira uinjiniyakukuthandizani kufananiza mzere ndi zolinga zabizinesi yanu.
Chipatso Chachinjoka Chaiwisi → Kutsuka → Kusenda → Kuphwanya → Kutenthetsa kapena Pasteurization → Kugwetsa &Kuyenga→ Sefa ya Juice/Puree →(Kutuluka nthunzi) → Homogenization → Kutsekereza → Kudzaza kwa Aseptic / Kuyanika / Kupaka
Umu ndi momwe gawo lililonse limagwirira ntchito:
1.Kulandira & Kutsuka Zopangira Zaiwisi
Dragon fruit imalowa m'dongosolo kudzera pa bin dumper ndi elevator. Wochapira wathu wodzigudubuza amachotsa dothi la pamwamba ndi minga mofatsa.
2.Peeling
Kusenda pamanja kapena paokha kumalekanitsa thupi ndi khungu. Mzerewu umaphatikizapo nsanja ndi malamba otumizira kuti athetse vutoli.
3.Kuphwanya & Pulping
Wophwanyira amatsegula chipatsocho. Pulper imalekanitsa madzi kuchokera ku mbewu ndikusintha kukula kwa mawonekedwe a puree kapena kupanga madzi.
4.Enzyme inactivator
5.Evaporation (ngati ikanikira)
Multi-effect vacuum evaporator imachepetsa madzi ndikusunga kukoma.
6.Kutseketsa
Kwa madzi: chubu-in-chubu pasteurizer amapha majeremusi pa 85–95°C.
Kwa puree: chubu sterilizer amafika 120 ° C kwa nthawi yayitali ya alumali.
7.Kudzaza
Aseptic bag-in-box fillers kapena makina odzazitsa mabotolo amanyamula kusamutsa kosabala.
8.Kuyanika (ngati kuli kotheka)
Zipatso zodulidwa zimapita mu chowumitsira mpweya wotentha kapena chowumitsira mufiriji kuti mutulutse zowuma kapena zowuma.
Dragon Fruit Roller BrushMakina Otsuka
Makina Otsuka a Roller Brush awa amachotsa litsiro, mchenga, ndi minga yapamtunda.
Mapangidwe a burashi odzigudubuza amakolopa pang'onopang'ono chipatso cha chinjoka osachiphwanya.
Imagwiritsa ntchito mipiringidzo yopopera yosinthika yokhala ndi madzi othamanga kwambiri kuti iyeretse bwino.
Tanki yachitsulo chosapanga dzimbiri imakhala yotsetsereka potengera madzi komanso kuyeretsa mosavuta.
Othandizira amatha kusintha liwiro kuti agwirizane ndi kuchuluka kwa kupanga.
Poyerekeza ndi akasinja omiza, njirayi imapangitsa khungu kukhala lolimba komanso kupewa kunyowetsa kwambiri.
Dragon Fruit Peeling & Inspection Conveyor
Chigawochi chimathandizira kupukuta kwa semi-automatic ndi mapangidwe a ergonomic.
Ogwira ntchito amachotsa khungu pamanja pomwe lamba amayendetsa zipatso patsogolo.
Ma drains am'mbali amanyamula ma peel kuti achotse zinyalala.
Poyerekeza ndi masiteshoni athunthu, imapulumutsa malo ndikuwongolera liwiro.
Ma modules odzipangira okha amatha kuphatikizidwa ndi mizere yapamwamba kwambiri.
Chinjoka Chipatso Kuphwanya ndi Pulping Machine
Gawo la ntchito ziwirizi limaphwanya chipatso ndikulekanitsa mbewu.
Imagwiritsa ntchito chopukutira cha serrated ndi ng'oma yozungulira.
Makinawa amayendetsa pa liwiro losinthika kuti azitha kusintha.
Amachepetsa zomwe zili mumbewu pazinthu zosalala komanso zowawa zochepa.
Poyerekeza ndi ma pulpers oyambira, imapereka kulekanitsa bwino kwambiri komanso zokolola.
Vacuum Evaporator ya Dragon Fruit Concentrate
Dongosolo lazinthu zambirili limachotsa madzi pa kutentha kochepa.
Amagwiritsa ntchito ma jekete a nthunzi ndi mapampu otsekemera kuti achepetse kuwira.
Imasunga mtundu, fungo, ndi zakudya.
Mutha kufika mpaka 65 Brix kuti mugwiritse ntchito manyuchi kapena utoto.
Mulinso automatic condensate recovery ndi Brix control system.
Mapangidwe opangidwa ndi skid amapulumutsa malo fakitale.
Tube-in-Tube Pasteurizer ya Dragon Fruit
Dongosololi limatenthetsa madzi kuti aphe mabakiteriya ndikuwonjezera moyo wa alumali.
Mankhwala amayenda mu chubu chamkati pomwe madzi otentha amazungulira kunja.
Zowunikira kutentha zimatsimikizira kugwira ntchito kwa 85-95 ° C.
Imalumikizana ndi dongosolo la CIP loyeretsa zokha.
Mamita oyenda omangidwira amathandizira kuyang'anira liwiro la kukonza.
Kapangidwe kameneka kamalepheretsa kupsa mtima komanso kumateteza kukhazikika kwa mtundu wofiira.
Freeze Dryer for Dragon Fruit Slices
Chowumitsirachi chimachotsa madzi pachipatso chodulidwa popanda kutentha.
Dongosolo amaundana mankhwala ndi sublimates ayezi mwachindunji.
Imateteza michere ndipo imasunga mtundu ndi mawonekedwe.
Thireyi iliyonse imakhala ndi ndalama zenizeni zowongolera batch.
Ma sensor a vacuum ndi kutchinjiriza kwachipinda kumateteza mphamvu.
Poyerekeza ndi kuyanika kwa mpweya wotentha, kuumitsa-kuzizira kumapereka chinthu chofunika kwambiri chotumizira kunja.
Dragon zipatso zimasiyanasiyana malinga ndi mtundu, kukula, ndi chinyezi.
Mzere wa EasyReal umagwira ntchito ndithupi loyera, thupi lofiira,ndikhungu lachikasumitundu.
Timayesa kukula kwa ma mesh ndi ma roller ophwanyira kutengera kufewa kwa zipatso ndi kuchuluka kwa mbewu.
Madzi okhala ndi mbewu kapena opanda? Timasintha ma modules a fyuluta.
Mukufuna kusintha kuchokera ku madzi atsopano kupita ku ma cubes owuma? Ingosinthaninso mankhwalawo mutasenda ndikudula ndi kuyanika ma module.
Mawonekedwe otulutsa amathandizidwa:
● Madzi oyera kapena madzi amtambo (botolo kapena zochuluka)
● Puree ndi kapena popanda homogenization
● High Brix syrup concentrate
● Magawo owuma, ma cubes, kapena ufa
● Zamkati mwachisanu kuti mutumize kunja kapena kugwiritsa ntchito popangira
Module iliyonse imagwiritsa ntchito mapaipi othamangitsidwa mwachangu ndi mafelemu a modular.
Izi zimapangitsa kusintha njira zopangira mwachangu komanso kuchepetsa nthawi yopumira.
The EasyReal Dragon Fruit Processing Line imabwera ndi aGermany SiemensPLC + HMI control systemzomwe zimachepetsa ntchito za zomera ndikuwongolera kusasinthasintha kwa batch.
Mutha kuwona magawo onse opanga - kutentha, kuthamanga, kuthamanga, ndi nthawi - pa akukhudza skrini gulu.
Mainjiniya athu amakonzeratu dongosolo panjira iliyonse: kutsuka, kupukuta, kutulutsa nthunzi, kupatsira, kudzaza, kapena kuyanika.
Othandizira amatha kuyambitsa kapena kuyimitsa mayunitsi, kusintha liwiro, ndikusintha magawo a kutentha ndikungodina pang'ono.
Zofunika Kwambiri:
● Kuwongolera Maphikidwe:Sungani ndikuyika zokonda za madzi, puree, concentrate, kapena mitundu ya zipatso zouma.
● Dongosolo la Alamu:Imazindikira kutuluka kwachilendo, kutentha, kapena kachitidwe kapopa ndikutumiza zidziwitso.
● Zochitika Panthawi Yeniyeni:Tsatani kutentha ndi kuthamanga kwa nthawi kuti mutsimikize batch.
● Kufikira kutali:Akatswiri amatha kulowamo kuti athandizidwe kapena kusinthidwa kudzera pa ma routers a mafakitale.
● Kulowetsa Deta:Tumizani zidziwitso za mbiriyakale pazowunikira zabwino kapena malipoti opangidwa.
Dongosololi limathandiza matimu ang'onoang'ono kuyendetsa mzere wonse bwino, amachepetsa zolakwika za ogwiritsa ntchito, ndikuwonetsetsa kuti zotsatira zake zizikhala zosinthika pamabatchi onse.
Kaya mumapanga 500 kg/h kapena matani 5/h, makina owongolera a EasyReal amakupatsanimafakitale-grade automation pamtengo wotsika mtengo.
EasyReal yathandiza makasitomala mumayiko 30pangani mizere yopangira zipatso zomwe zimapereka zabwino, kutsata, komanso kuwongolera mtengo.
Mizere yathu ya zipatso za dragon yatumizidwa ku Southeast Asia, South America, ndi Africa chifukwa cha madzi, puree.
Kaya mukumanga nyumba yatsopano kapena mukukweza yomwe ilipo, tikukupatsani:
● Kukonzekera kwadongosolo ndi kupanga zofunikirakutengera tsamba lanu
● Kusintha kwamakondazinthu zomaliza monga madzi, puree, madzi, kapena zipatso zouma
● Kuyika & kutumizandi mainjiniya odziwa zambiri
● Thandizo lapadziko lonse pambuyo pa malondandi kupezeka kwa zida zosinthira
● Mapulogalamu ophunzitsirakwa ogwira ntchito ndi akatswiri
Shanghai EasyReal Machinery Co., Ltdpazaka 25 zakuchitikiramuukadaulo wopanga zipatso.
Timaphatikizauinjiniya wanzeru, zolemba zapadziko lonse lapansi,ndimitengo yotsika mtengokwa opanga zakudya zamitundu yonse.
Magulu azinthu
