ByoroshyeImashini itanga imbutoikoresha uburyo bwihuse bwo kuzunguruka paddle hamwe na sisitemu yo gusuzuma mesh kugirango isenye ibice byimbuto kandi ikuremo ifu yoroshye mugihe itandukanya ibice bitifuzwa nkimbuto, uruhu, cyangwa fibre. Imashini yerekana imashini itanga icyiciro kimwe cyangwa ibyiciro bibiri, igahuza nibisabwa nibicuruzwa bitandukanye.
Yubatswe rwose mubyokurya byo mu rwego rwa SUS 304 cyangwa 316L ibyuma bitagira umwanda, igice kirimo ecran zishobora guhinduranya (0.4-22.0 mm), umuvuduko wa rotor, hamwe no gusenya ibikoresho bidafite isuku. Ubushobozi bwo gusohoka buva kuri 500 kg / h kugeza kuri toni zirenga 10 / h, bitewe nubunini bwikitegererezo nubwoko bwibikoresho.
Ibyiza byingenzi bya tekiniki birimo:
Umusaruro mwinshi (> 90% igipimo cyo gukira)
Guhindura ubwiza nuburyo bwiza
Gukomeza gukora hamwe no gukoresha ingufu nke
Gutunganya neza kugirango ugumane uburyohe nintungamubiri
Birakwiye kubikorwa byombi bishyushye kandi bikonje
Iyi mashini yinjijwe cyane mumirongo yimbuto zimbuto, ibihingwa byibiribwa byabana, inganda zomeka inyanya, hamwe na sitasiyo itunganya imitobe - kwemeza ubuziranenge bwibicuruzwa no kwizerwa mubikorwa.
Imashini yimbuto yimbuto irakwiriye muburyo butandukanye bwo gutunganya imbuto n'imboga, harimo:
Gukata inyanya, isosi, na pureti
Umwembe wimyembe, pure, nibiryo byabana
Umuneke pure na jam base
Isosi ya pome n'umusaruro wibicu
Berry pulp ya jam cyangwa kwibanda
Peach na apicot puree yo guteka
Uruvange rwimbuto zivanze kubinyobwa cyangwa urusenda
Kuzuza imigati, ibiryo, hamwe n'amata
Mu bihingwa byinshi bitunganya, pulper ikora nkaigice cyibanzegukurikira guhonyora cyangwa gushyushya, bigufasha gukora neza kumanuka nko kuvura enzymatique, kwibanda, cyangwa UHT sterilisation. Imashini ni ingenzi cyane mugihe itunganya imbuto za fibrous cyangwa zifatika aho hakenewe gutandukana neza kugirango byuzuze ibipimo byimiterere.
Gukuramo ibishishwa byujuje ubuziranenge ntabwo byoroshye nko guhonda imbuto - ibikoresho fatizo bitandukanye bisaba gukoreshwa bidasanzwe bitewe nubwiza bwabyo, ibirimo fibre, hamwe nuburyo bukomeye.
Ingero:
Umwembe: fibrous hamwe namabuye manini yo hagati - ikenera pre-crusher hamwe na kabiri
Inyanya: ubuhehere bwinshi hamwe nimbuto - bisaba mesh pulping nziza + decanter
Umuneke: ibinyamisogwe byinshi - bikenera umuvuduko mwinshi kugirango wirinde gelatinizasiyo
Apple: imiterere ihamye - akenshi ikenera mbere yo gushyushya kugirango yoroshye mbere yo guhumeka
Inzitizi zirimo:
Irinde gufunga ecran mugihe gikomeza
Kugabanya igihombo mugihe utanga imbuto / gukuramo uruhu
Kugumana impumuro nziza nintungamubiri mugihe gishyushye
Kurinda okiside no kubira ifuro mubikoresho byoroshye
EasyReal ishushanya imashini zayo zisunika hamwerotor, amahitamo menshi ya ecran, namoteri yihutagutsinda ibyo bigoye gutunganya - gufasha ababikora kugera kumusaruro mwinshi, guhuzagurika, hamwe no gutembera neza.
Imbuto z'imbuto zikungahaye kurifibre, isukari karemano, na vitamine- kubigira ikintu cyingenzi mubiribwa bifite intungamubiri nka pisine yumwana, urusenda, n umutobe ugamije ubuzima. Kurugero, imyembe itanga β-karotene na vitamine A nyinshi, mugihe igitoki pure gitanga potasiyumu hamwe na krahisi idashobora kwihanganira igogorwa.
Igikorwa cyo guswera nacyo kigena ibicuruzwa byanyumaimiterere, umunwa, hamwe nibikorwa bihamye. Ukurikije ibikenewe ku isoko, imbuto zimbuto zirashobora gukoreshwa nka:
Umutobe utaziguye (ibicu, ibinyobwa bikungahaye kuri fibre)
Ibibanziriza pasteurisation no kuzuza aseptic
Ibigize ibinyobwa bisembuye (urugero, kombucha)
Semi-yarangije pulp yo kohereza hanze cyangwa kuvanga kabiri
Shingiro rya jam, jelly, isosi, cyangwa yogurt yimbuto
Imashini ya EasyReal ifasha abaproducer guhinduranya hagati yiyi porogaramu hamweguhinduranya, uburyo bwo guhindura ibintu, naibicuruzwa bisukuye- kwemeza ubwiza bwa premium pulp mubice byose.
Guhitamo iburyo bwa pulper biterwa na:
Amahitamo kuva 0.5 T / h (icyiciro gito) kugeza 20 T / h (imirongo yinganda). Reba hejuru yo kumenagura no kumanuka ufata ubushobozi bwa tank kugirango uhuze ibicuruzwa.
Impano nziza kubiryo byabana→ ibyiciro bibiri bya pulper + 0.4 mm ya ecran
UmutobeIcyiciro kimwe cya pulper + 0,7 mm ya ecran
Jam baseScreen ecran ya ecran + yihuta kugirango igumane imiterere
Imbuto nyinshi za fibre → rotor ikomezwa, ibyuma bigari
Imbuto za acide → gukoresha 316L ibyuma bitagira umwanda
Imbuto zifatika cyangwa okisiside time igihe gito cyo gutura no kurinda gazi ya inert (bidashoboka)
Gusenya vuba, auto-CIP guhuza, hamwe no gufungura-ikadiri yuburyo bwo kugenzura amashusho ni urufunguzo rwibikoresho bifite ibicuruzwa bihinduka kenshi.
Itsinda ryacu rya tekinike ritanga ibitekerezo byinama hamwe na mesh ibyifuzo kuri buri bwoko bwimbuto kugirango tumenye neza guhuza imashini nibikorwa.
Uburyo busanzwe bwo guhonda umurongo utunganya imbuto ukurikiza izi ntambwe:
Kwakira imbuto no gutondeka
Imbuto mbisi zitondekanye muburyo bwa mashini kubera inenge cyangwa ingano idasanzwe.
Gukaraba no Kwoza
Ibikoresho byogejwe cyane bikuraho ubutaka, imiti yica udukoko, nibindi bintu byamahanga.
Kumenagura cyangwa Mbere yo gushyushya
Ku mbuto nini nk'imyembe cyangwa pome, igikonjo cyangwa preheater yoroshya ibikoresho bibisi kandi isenya imiterere.
Kugaburira Imashini
Imbuto zajanjaguwe cyangwa zabigenewe zinjizwa muri pulper hopper hamwe no kugenzura umuvuduko.
Gukuramo amafaranga
Imashini ya rotor isunika ibikoresho binyuze mumashanyarazi yicyuma, itandukanya imbuto, ibishishwa, nibintu bya fibrous. Ibisohoka nibisumizi byoroshye hamwe byateganijwe mbere.
Amashanyarazi Yisumbuye (Bihitamo)
Kugirango umusaruro mwinshi cyangwa ubwiza, pulp inyura mugice cya kabiri hamwe na ecran nziza.
Ikusanyamakuru hamwe na Buffering
Pulp ibikwa mu bigega bya jacketi kugirango bigende neza (pasteurisation, guhumeka, kuzuza, nibindi)
Isuku
Nyuma yo kurangiza icyiciro, imashini isukurwa hifashishijwe CIP cyangwa koza intoki, hamwe na ecran yuzuye hamwe na rotor.
Mu mbuto zuzuye z'umurongo wa puree ,.Imashini itanga imbutoikora hamwe nibice byinshi byingenzi byo hejuru no kumanuka. Hasi ni ugusenyuka birambuye kubikoresho byingenzi:
Bishyizwe mbere ya pulper, iki gice gikoresha ibyuma cyangwa amenyo yinyo kugirango umenye imbuto zose nkinyanya, imyembe, cyangwa pome. Mbere yo kumenagura bigabanya ingano yubunini, byongera umusaruro no gutanga umusaruro. Moderi zirimo igenamigambi rishobora guhinduka hamwe na moteri igenzurwa na moteri.
EasyReal itanga icyiciro kimwe nicyiciro cya kabiri. Icyiciro cya mbere gikoresha ecran ikuraho uruhu n'imbuto; icyiciro cya kabiri gitunganya pulp ukoresheje mesh nziza. Ibyiciro bibiri byashizweho nibyiza kubibuto bya fibrous nka mango cyangwa kiwi.
Hagati yimashini ni sisitemu ya mesh idafite ibyuma. Abakoresha barashobora guhinduranya ingano ya mesh kugirango bahindure neza - nibyiza kubicuruzwa bitandukanye byanyuma nkibiryo byabana, jam, cyangwa ibinyobwa.
Bikoreshejwe na moteri ihinduka-yihuta, paddles yihuta gusunika no kogosha imbuto ukoresheje ecran. Imiterere yicyuma iratandukanye (igoramye cyangwa igororotse) kugirango ihuze nimbuto zitandukanye. Ibigize byose bikozwe mubyuma bidashobora kwangirika.
Igice kirimo ikariso ifunguye idafite ibyuma kugirango igenzurwe neza kandi isukure. Amazi yo hepfo hamwe na caster ya caster itabigenewe itanga kugenda no kubungabunga neza.
Pulp isohoka hagati ikoresheje uburemere, mugihe imbuto nimpu bisohoka kuruhande. Moderi zimwe zishyigikira guhuza imiyoboro ya screw cyangwa ibice-bitandukanya ibintu.
Ibishushanyo bituma pulper ya EasyReal iruta sisitemu zisanzwe muburyo butajegajega, guhuza n'imihindagurikire y'ikirere, kandi bigakoreshwa cyane mu nyanya, imyembe, kiwi, n'imirongo ivanze n'imbuto za pure.
EasyReal'sImashini itanga imbutoni byinshi cyane, byashizweho kugirango bikemure ubwoko butandukanye bwimbuto kandi bihuze nibicuruzwa bitandukanye:
Imbuto zoroshye: igitoki, papaya, strawberry, amashaza
Imbuto zikomeye: pome, amapera (bisaba gushyuha)
Komera cyangwa ibinyamisogwe: imyembe, guava, jujube
Imbuto z'imbuto: inyanya, kiwi, imbuto zishaka
Imbuto zifite uruhu: inzabibu, ubururu (bukoreshwa na meshi)
Puree: kuri jam, isosi, hamwe no kuzuza imigati
Pure nziza: kubiryo byabana, kuvanga yogurt, no kohereza hanze
Imvange ivanze: igitoki + strawberry, inyanya + karoti
Hagati ya pulp: kugirango ukomeze kwibanda cyangwa kuboneza urubyaro
Abakoresha barashobora guhinduranya byoroshye hagati yibicuruzwa muguhindura meshi ya ecran, guhindura umuvuduko wa rotor, no guhuza uburyo bwo kugaburira - kugabanya ROI binyuze mubushobozi bwibicuruzwa byinshi.
Waba utangiza imbuto ya puree cyangwa kwagura ubushobozi bwo gutunganya inganda,Byoroshyeitanga ibisubizo byuzuye byo gukuramo imbuto - kuva ku mbuto mbisi kugeza ku bicuruzwa byanyuma.
Dutanga igishushanyo cyanyuma-kirangiye harimo:
Kugisha inama tekinike no guhitamo imashini
Gahunda yihariye ya 2D / 3D igishushanyo mbonera
Ibikoresho byageragejwe nuruganda hamwe no kwishyiriraho byihuse kurubuga
Amahugurwa ya Operator hamwe nigitabo gikoresha indimi nyinshi
Isi yose nyuma yo kugurisha inkunga hamwe nibice byabigenewe
Menyesha Imashini Yoroshyeuyumunsi gusaba icyifuzo cyumushinga wawe, ibisobanuro byimashini, hamwe na cote. Turagufasha gufungura ubushobozi bwuzuye bwo gutunganya imbuto - hamwe nibisobanuro byinganda, kuzamura byoroshye, no gukora neza.