Isiqhamo sePulp / iPuree Processing Line
Inkqubo yethu isetyenziswa ngokubanzi kuwo wonke amacandelo okutya, iziselo, kunye nokuthumela ngaphandle. Iimeko zesicelo eziqhelekileyo ziquka:
• Imango puree yencindi, imixube yejusi yetropikhi, kunye nokuthunyelwa ngaphandle kwe-aseptic bag-in-box (aseptic mango pulp processing)
• Intlama yetumato yeketchup, intlama, kunye nesosi enkonkxiweyo (umatshini wokwenza ituma tomato, oomatshini bokwenza intlama yetumato)
• Ipuree yeapile yokutya komntwana kunye neepowutshi zesnack (umatshini we-apile pulper)
• I-Guava kunye ne-passion fruit puree yeeyogathi, i-smoothies, kunye neziselo ezisebenzayo (umatshini wokwenza i-guava pulp, umatshini we-passion fruit pulp)
• Ipuree yemifuno (umzekelo, ithanga, ikherothi, isipinatshi) yesuphu, iisosi, kunye neetyhubhu ezikhenkcezisiweyo (ipulper yemifuno)
Umgca ngamnye unokuvelisa iifom ezininzi zemveliso: i-puree ekulungele ukutyiwa, i-concentrate yokunamathisela, iipowutshi ezinamaqabunga, okanye isiseko esingenazintsholongwane se-B2B. Ingaba injongo yakho yifektri ye-mango pulp kufuphi nam okanye umgca wokuvelisa iziqhamo ezininzi zeziqhamo, i-EasyReal iqinisekisa ukuthotyelwa kwemigangatho yokhuseleko lokutya lwehlabathi kunye nokwenza ngokwezifiso kwiimarike ezahlukeneyo.
I-pulp yeziqhamo okanye i-puree processing line yinkqubo ezinikeleyo yokukhupha, ukucocwa, kunye nokuzinzisa i-pulp okanye i-puree kwiziqhamo kunye nemifuno. Ngokungafaniyo nemigca yejusi, eyahlula izinto eziqinileyo kulwelo, le nkqubo igcina ubume bendalo kunye nefayibha yemveliso, iyenza ilungele iziselo ezishinyeneyo, iijam, ukutya komntwana kunye neziseko zokupheka. Umgca ngokuqhelekileyo uquka ukuhlamba, ukuhlenga, ukutyumza, i-pulping, i-deaerating, i-pasteurizing, kunye nokuzaliswa-ukuhambisa ukuhambelana okuphezulu, ucoceko, kunye nokuzinza kwemveliso.
Imigca yokucubungula i-pulp ye-EasyReal ifanelekile kwiintlobo ezininzi zeziqhamo kunye nemifuno, kuquka imango, ibhanana, ipapaya, i-guava, i-ananas, i-strawberry, i-tomato, i-carrot kunye ne-pumpkin. Iimveliso zokugqibela zinokuba yi-purees, i-pulps, i-single-strength okanye iziseko ezigxininisiweyo, ezisetyenziswa ngokubanzi kwiijusi, i-smoothies, i-jam, i-sauces, ukutya kwabantwana, i-ice creams, kunye nokuzaliswa kwebhaka.
Ngokungafaniyo nokutsalwa kwejusi, ukuveliswa kwepuree kufuna oomatshini abalungelelanisiweyo kunye nengqiqo yokuhamba ngenxa yomxholo wefayibha ephezulu, i-viscosity, kunye nokuthungwa okubuthathaka. Njengokuba:
• Iimango kunye neebhanana zifuna ukufudunyezwa kwangaphambili kunye nezigaba ezimbini (i-mango pulper, inkqubo yokwenza i-mango pulp)
• Iitumato zifuna ulawulo olululo lobushushu kunye nokumpompa okuqinileyo (izixhobo zokulungisa ituma tomato)
• Iiguava zidinga ukusefa ngesantya esiphezulu ukususa imbewu kunye nentlaka
• Ii-apile zifuna ukucushwa kunye nokuhluzwa kakuhle ukuze kufumaneke ipuree yebakala lokutya komntwana
Ngapha koko, uhlobo lwemveliso luchaza umgca wenkqubo: ulungelelwaniso lomatshini wokwenza imango ye-aseptic yokuthunyelwa ngaphandle kwe-aseptic yahlukile kuyilo lomatshini wejusi yemango elungiselelwe usetyenziso lwesiselo esitsha. I-EasyReal iyila umgca ngamnye ukusuka kulwamkelo lweziqhamo ekrwada ukuya kwipakethe egqityiweyo, ithathela ingqalelo isimilo sesiqhamo esikhethekileyo, ubomi obunqwenelekayo beshelufu, kunye nezithintelo zeendleko zokulungisa (iindleko zesityalo sokwenza imango).
Iziqhamo ezicutshungulwe zibe yipuree zigcina iikhompawundi eziphambili ze-bioactive. I-mango pulp iphezulu kwi-β-carotene kunye nee-enzymes ezixhasa ukwetyisa. I-pulp ye-tomato isisityebi kwi-lycopene, eyaziwa ngokuba yi-antioxidant kunye ne-anti-inflammatory benefits. Iapile kunye ne-guava puree yimithombo egqwesileyo yefiber kunye nevithamin C.
Inkqubo yethu ixhasa imveliso eyahlukeneyo efana:
• Ipulp egxininisiweyo (ngeevaporators ezineempembelelo ezininzi)
• Ipuree yokutya komntwana (usebenzisa izigcwali zepouch ezinyumba)
• Iziseko zeziqhamo zeesosi neeyogathi
• Iityhubhu zepuree ezikhenkcezisiweyo okanye uncamathisele izitena
Imveliso nganye yokugqibela imisela inkqubo eyahlukileyo:
• Inkqubo yokwenziwa kwe-mango pulp ibandakanya unyango lwe-enzymatic, deaeration, kunye nokuzaliswa kwengxowa-in-bhokisi engenazintsholongwane.
• umatshini wokwenza iziqhamo zepulp yeepowutshi eziphothiweyo ubandakanya ukuhluzwa kwe-ultra-fine kunye neeyunithi zokuzalisa ezixineneyo.
• Iplanti yokucoca iziqhamo zentlama yokuncamathelisa umgangatho wokuthengisa kumazwe angaphandle ifuna ukufakwa kwamanqanaba amaninzi kunye nokuzaliswa kwamagubu
Kwimveliso yeziqhamo, i-puree, i-pulp, ijusi, kunye ne-paste imele iifom ezine zeemveliso ezahlukeneyo, nganye ifuna iindlela zokulungisa ezizodwa, ulawulo lwe-viscosity, amanqanaba okucoca, kunye neefomathi zokupakisha:
●Ijusilulwelo olucacileyo okanye olunamafu olutsalwa kwiziqhamo. Iqulethe i-fiber encinci, kwaye iveliswa ngokuqhelekileyo ngokucinezela + ukucaciswa / ukuhluzwa, kulandelwa yi-UHT okanye i-pasteurization. Inokuthi izaliswe kushushu, ifakwe ebhotileni, okanye ipakishwe nge-aseptic.
●Intlamakukunqunyanyiswa kolwelo olunesiqingatha solwelo oluqulathe inyama yesiqhamo etyumkileyo kunye nefiber ethile. Yenziwe nge-pulping erhabaxa, kaninzi ngaphandle kwe-homogenization. I-Pulp ifanelekile kwiziselo ezenziwe nge-textured kunye neziseko zeziqhamo, kwaye inokufuna iisterilizers ze-tubular ukukhusela.
●Pureeyimveliso yeziqhamo egudileyo, engqindilili, kwaye efanayo. Icutshungulwa ngokucolwa kakuhle, ilandelwe yi-homogenization kunye ne-vacuum deaeration. Ngenxa yokuphakama kwe-viscosity yayo, ifuna inzala ye-tube-in-tube ye-UHT kwaye ihlala izaliswe kwiingxowa ze-5-220L zokugcina okanye ukuthumela ngaphandle.
●Ncamathelisa(intlama yeziqhamo okanye ukugxila) ngumxholo weBrix ophezulu, inguqulelo ephantsi yobumanzi bepuree okanye ipulp. Iveliswa ngomphunga wevacuum (umzekelo, umphunga wefilimu ewayo), kwaye uxinene ngokugqithisileyo. Intlama ayikakulungeli ukutyiwa; yimveliso engagqibekanga esetyenziswa ekuxutyweni, ukuzaliswa, okanye uhlengahlengiso.
Isishwankathelo, iiyantlukwano eziphambili zilele ekuthungeni, umxholo oqinileyo, ukuqina kokucubungula, kunye neemfuno zokuvala inzalo / ukuzaliswa. I-EasyReal ibonelela ngezisombululo ezizinikezeleyo zohlobo ngalunye lwemveliso, ukusuka ekucinezeleni kunye nokuphuma kwamanzi ukuya kwi-UHT inzalo kunye nokuzaliswa kwengxowa ye-aseptic.
Kwimveliso yemveliso yeziqhamo kunye neemveliso zepulp ezifuna ubomi obude beshelufu kunye nozinzo lokuthumela ngaphandle, umgca wokucubungula obalulekileyo ujikeleza kwiiteknoloji ezintathu eziphambili:Ugxininiso, inzala ye-UHT, kunye nokuzaliswa kwe-Aseptic Bag.
1.Umphunga
Ifilimu ewayo okanye i-evaporator ejikelezayo enyanzeliswayo isusa amanzi amaninzi kwipuree phantsi kweemeko ze-vacuum, inyusa i-soluble solids (i-Brix) ngelixa igcina umbala kunye ne-flavour. Eli nyathelo logxininiso linciphisa umthamo wokugcina kwaye liphucule ukusebenza kakuhle komgangatho osezantsi.
2.I-Tube-in-Tube UHT Sterilizer
Ngenxa ye-viscosity ephezulu kunye nomxholo we-fiber we-purees, i-tube-in-tube yokutshintshiselana kobushushu ifanelekile kwi-sterilization engathanga ngqo kwi-125-135 ° C. Oku kuqinisekisa ukhuseleko lwe-microbial ngelixa kuncitshiswa ukuthotywa kwemveliso.
3.Aseptic Bag Filler
Ipuree efakwe inzalo izaliswe kwiingxowa ze-aseptic zefoyile ye-aluminium yangaphambili (1L-220L) kwindawo evaliweyo. Le phakheji iqinisekisa ubomi obude beshelufu ngaphandle kwefriji kwaye ifanelekile ukuhanjiswa kwamanye amazwe okanye ukubethelwa kwamashishini.
I-EasyReal idibanisa ezi nkqubo zintathu kwisisombululo esingenamthungo, esizenzekelayo sokunceda abavelisi bahambise iziqhamo ezikhuselekileyo, ezigxininisiweyo, kunye ne-shelf-stable purees kwimarike yehlabathi.
I-EasyReal idibanisa inkqubo yolawulo oluzenzekelayo ngokupheleleyo kwi-pulp yayo yeziqhamo kunye nemigca yokucubungula i-puree, iqinisekisa ulawulo oluchanekileyo lobushushu, ukubeka iliso ngexesha lokwenyani, kunye neerekhodi ezilandelekayo zokuvala inzala. Ujongano lwethu lwe-PLC + HMI luvumela abaqhubi ukuba bahlengahlengise iiparamitha zokufudumeza, ukubeka iliso kwimijikelo yeCIP, kwaye batshintshe phakathi kweeresiphi ngomzamo omncinci.
Ngokukodwa kwiipurees ezishinyeneyo zeziqhamo, sihambisaityhubhu-kwi-tube ye-UHT sterilizersyenzelwe ukuphatha iimveliso eziphezulu ze-viscosity ngaphandle kokungcola. Inkqubo iqinisekisaukubamba ubushushu obuchanekileyokunye nokutshintshana kobushushu obugudileyo, ukunciphisa ukuthotywa komgangatho kunye nomngcipheko we-microbial.
Iigophe zesterilization kunye noxinzelelo lwenkqubo zifakiwe kwaye zinokuthunyelwa ngaphandle, ziqinisekisa ukuthotyelwa kwe-HACCP kunye nemimiselo yokuthumela ngaphandle.
Nokuba kusetyenzwa i-mango puree, i-banana pulp, okanye i-tomato intlama, i-EasyReal iqinisekisa ukuba inzala yakho ikhuselekile kwaye iyasebenza-nolawulo olulumkileyo kwinyathelo ngalinye.
Ukubonelela nge-flexible and customizable fruit pulp / puree processing line, i-EasyReal inikezela ngeeyunithi ezininzi ezikhethiweyo ezinokudityaniswa ngokusekelwe kwiimfuno zemveliso, iipropati zezinto eziluhlaza, kunye nokwakheka kwezityalo:
●Inkqubo ye-Elevator: Ukuthutha iziqhamo ezikrwada ukuya kwindawo yokuhlamba okanye yokutyumza, okwenza ukuba izinto zihambe ngokuqhubekayo.
●ICandelo lokuCoca nokuHlula: Ibandakanya oomatshini bokuhlamba amaqamza, oomatshini bokuhlamba ibhrashi, kunye nezihluzi zerola ukususa ubumdaka, amagqabi, kunye neziqhamo ezineziphene, ukuqinisekisa umgangatho wezinto ezikrwada.
●Ukutyumza kunye neNkqubo yokuCima: Ibandakanya izityumzi zehamile, iipulpers, kunye nezisulungekisiweyo, ezenzelwe ukuqhekeza iziqhamo zibe yipulp okanye ipuree yokuhambelana okufunekayo.
●Preheater: Itshisa ngobunono imveliso ukwenza ii-enzymes zingasebenzi kwaye zilungiselele ukuvala inzala.
●I-Homogenizer yoxinzelelo oluphezulu: Ukuqhawula amaqhekeza ukufezekisa ukuthungwa okufanayo, okuqhelekileyo kusetyenziselwa i-puree ephuzwayo okanye ukutya komntwana.
●Vacuum Deaerator: Isusa umoya ovalelweyo ukunqanda i-oxidation kunye nokugcina umbala wemveliso, incasa, kunye nobomi beshelufu.
●Automatic CIP System: Yenza ukucoca-indawo kuyo yonke imibhobho, iitanki, kunye neenkqubo zokuvala inzala, ukuqinisekisa ukhuseleko lokutya kunye nokunciphisa umsebenzi.
●Umatshini wokuzalisa i-Aseptic enobungakanani obuninzi: Ukutshintsha phakathi kwe-5L, i-20L, kunye ne-220L iingxowa eziyinyumba, ezixhasa zombini imveliso yovavanyo kunye nemveliso yezinga loshishino.
Ezi modyuli zivumela iiprosesa ukuba zilungelelanise umgca weziqhamo ezahlukeneyo, iifomathi zemveliso, kunye nemigangatho yococeko-ukuqinisekisa ukusebenza kakuhle kwemveliso yexesha elide.
Ukukhetha ukucutshungulwa okuchanekileyo kuxhomekeke kwiimpawu zemveliso yakho yesiqhamo-nokuba sisiselo esine-viscosity pulp esezantsi, i-mango eshinyeneyo puree yokuthunyelwa kumazwe angaphandle, okanye intlama yeziqhamo egxininisiweyo esetyenziswa kwi-industrial batching. I-EasyReal ibonelela ngokusetwa okulungiselelweyo kuluhlu olubanzi lwezicelo:
●NgeeJusi zePulp eziSelwayo
Sebenzisa inkqubo ye-pulping esisiseko, elandelwa yi-tubular UHT sterilization kunye nebhotile ye-PET okanye i-pouch filling. Ilungele iziselo zeziqhamo zetropiki okanye iijusi ezifakwe kwi-pulp kunye ne-viscosity ephakathi.
●YeePurees eziThick (umzekelo, iMango, iBanana, iGuava)
Dibanisa i-pulping entle, i-vacuum deaeration, inzala ye-tube-in-tube, kunye nokuzaliswa kwebhegi ye-aseptic. Oku kuqinisekisa umgangatho ophezulu wemveliso, ixesha elide leshelufu, kunye nokufaneleka kokuthunyelwa kwamanye amazwe kunye nokusetyenziswa kwezoshishino.
●Kwiintlama zeziqhamo ezigxininisiweyo
Hlanganisa i-vacuum evaporation system (ifilimu ewayo okanye ukujikeleza okunyanzeliswayo) kunye nokuzaliswa kwe-aseptic. ICetyiselwe intlama yetumata, iguava concentrate, kunye neziseko zeziqhamo kwimizi-mveliso.
●Ukutya komntwana okanye iPuree eSebenzayo
Bandakanya i-homogenization yoxinzelelo oluphezulu, ukuxubana okuchanekileyo kwe-Brix, kunye nokugada okungqongqo kokuthintela inzala. Yenza ukwakheka okugudileyo, incasa engaguqukiyo, kunye nokupakishwa okukhuselekileyo kweemarike ezinovakalelo.
Nokuba imveliso yakho, iinjineli ze-EasyReal zinokucebisa udibaniso olufanelekileyo lweemodyuli, ukusebenza kakuhle kokulinganisa, iindleko, kunye nokuthotyelwa kokulawula.
Ukusuka kulwamkelo lweziqhamo ezitsha ukuya ekuzalisweni kwengxowa ye-aseptic, i-EasyReal ihambisa iziqhamo ezidityanisiweyo ngokupheleleyo kunye nezisombululo zokusetyenzwa kwe-puree ezilungiselelwe imveliso yakho, umthamo, kunye neenjongo zentengiso. Nokuba uvelisa imango puree yokuthengisa kumazwe angaphandle, ipulp yebhanana yokwenziwa kwesiselo, okanye intlama yetumata ukuze ubonelele ngamashishini-sinobugcisa, izixhobo kunye namava ehlabathi ukuxhasa iprojekthi yakho.
Emva kokwenziwa kwezixhobo kunye nokuthunyelwa, iqela lethu libonelela:
●Ufakelo olukwisiza okanye olukude kunye nokugunyaziswa
●Ukuqhutywa kovavanyo kunye nokuphucula ukusebenza
●Uqeqesho lwabaSebenzisi kunye nokusekwa kweSOP
●Inkxaso yobugcisa emva kokuthengisa kunye nesikhokelo sokugcinwa
Sincede abathengi kumazwe angaphezu kwama-30 ngokusungula izityalo ezicocekileyo zeziqhamo ezisebenzayo nezicocekileyo-ukusuka kwiilebhu ezincinci ukuya kwimizi-mveliso epheleleyo.
Qhagamshelana nathi namhlanjeukufumana isicwangciso soyilo esilungiselelweyo, ukucaphula imveliso, kunye neenkcukacha zezixhobo zeprojekthi yakho yokulungisa iziqhamo.
